Stirring equipment for preparing ceramic dispergator

By designing an automated stirring device for the production of ceramic degluing agents, the time-consuming and labor-intensive problem of manual measurement and handling of materials is solved, an efficient and energy-saving production process is achieved, and product quality is improved.

CN223027207UActive Publication Date: 2025-06-27江西省欧陶科技有限公司
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Patent Information

Application Number
CN202421977705.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-06-27
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

During the production process of existing ceramic decoy agents, manual measurement and handling of materials are time-consuming and labor-intensive, increasing labor costs and affecting production efficiency.

Method used

Design a mixing equipment including a mixing box, a quantitative screening box and an electric push rod. Through a quantitative screening box, it realizes automatic quantitative measurement and unloading of materials to reduce manual intervention.

Benefits of technology

Improve production efficiency, save labor costs, ensure high-quality product production, and simplify follow-up cleaning work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses stirring equipment for preparing a ceramic dispergator, which structurally comprises a stirring box, a quantitative screening box and a scraper blade, materials can be input into a screening cylinder at the upper end in the quantitative screening box through a feeding hole, and a rotating rod is driven by a motor II to enable a stirring rod to stir the materials, so that the large-particle materials can be screened; and then screened materials fall onto a bearing plate at the lower end through a collecting opening, gravity is generated on a pressure sensor, when the needed weight is reached, a second electromagnetic valve is closed, an electric push rod pulls a plugging plate, so that the materials at the upper end are pushed to fall downwards, and then the materials at the lower end of the pressure sensor fall downwards. And the materials enter the stirring box through the bottom discharging opening, quantitative discharging work is achieved, manual measurement, carrying and discharging are reduced, the working efficiency is higher, and the labor cost and time are saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic deflocculant production, in particular to a stirring device for preparing ceramic deflocculant. Background Technique

[0002] A deflocculant is a synthetic chemical agent, mainly used to remove various oils and glues on the surface of an object, playing a role in cleaning the surface of the object. As the name implies, a ceramic deflocculant is a deflocculant applied to the ceramic industry, which is a cleaning product used to remove oils and gums on the surface of ceramic materials.

[0003] During the production process of ceramic deflocculant, different materials need to be mixed and stirred in different proportions. However, when producing ceramic deflocculant at present, most of them are manually measured and transported to the stirring device for stirring after quantitative measurement of different materials, which is time-consuming and laborious, increasing labor costs while also affecting production efficiency.

[0004] Therefore, a stirring device for quantitatively preparing ceramic deflocculant is proposed. Content of the Utility Model

[0005] (I) Technical Problems to be Solved

[0006] In order to overcome the deficiencies of the prior art, a stirring device for preparing ceramic deflocculant is proposed to solve the problem that when producing ceramic deflocculant at present, most of them are manually measured and transported to the stirring device for stirring after quantitative measurement of different materials, which is time-consuming and laborious, increasing labor costs while also affecting production efficiency.

[0007] (II) Technical Solutions

[0008] The utility model is realized through the following technical solutions: The utility model provides a stirring device for preparing ceramic deflocculant, which includes a stirring tank. A support frame is arranged at the bottom end of the stirring tank. A control panel is installed outside the stirring tank. A rotating shaft is connected to the middle of the stirring tank through a bearing. Stirring rods are symmetrically installed on the outer side of the rotating shaft. A first motor is installed at the top end of the stirring tank, and the output end of the first motor is connected to the rotating shaft. A material discharging port is arranged at the bottom end of the stirring tank, and a first electromagnetic valve is installed inside the material discharging port.

[0009] A plurality of quantitative screening boxes are connected to the protruding part at the top of the mixing tank, and the quantitative screening boxes are connected by connecting rods. A funnel-shaped bottom discharge port is arranged at the bottom of the quantitative screening box and penetrates through the top of the mixing tank. A funnel-shaped collection port is arranged in the middle of the quantitative screening box. A solenoid valve II is installed at the bottom of the collection port. A sliding hole penetrating the interior is arranged on one side above the bottom discharge port of the quantitative screening box. A plug-in board is slidably connected to the sliding hole. The upper end surface of the plug-in board is connected to a receiving board through a pressure sensor. An electric push rod is installed at the upper end of the connecting rod, and the output end of the electric push rod is connected to the outside of the plug-in board;

[0010] Spacers arranged at intervals are connected to the upper end of the quantitative screening box at the collection port. A screening cylinder is installed on the spacers. A detachable fixed box cover is arranged at the upper opening of the quantitative screening box. An inlet is arranged on the outer side of the upper end of the quantitative screening box.

[0011] Further, a motor II is installed at the top end of the fixed box cover. A rotating rod is installed inside the quantitative screening box at the lower end of the fixed box cover through a bearing, and stirring rods are arranged on the outer side of the rotating rod.

[0012] Further, the connection between the electric push rod and the plug-in board is covered with a pull board to completely cover the sliding hole.

[0013] Further, a side feeding port is arranged on one side of the top end of the mixing tank.

[0014] Further, a spiral auger is arranged at the bottom of the rotating shaft inside the feeding port.

[0015] Further, scraping plates are arranged on the outer side of the stirring rods and are in contact with the inner wall of the mixing tank.

[0016] (III) Beneficial effects

[0017] The present utility model has the following beneficial effects compared with the prior art:

[0018] In the present utility model, materials are input into the screening cylinder through the inlet, and then the motor II drives the rotating rod to make the stirring rods stir the materials, so that the large pieces of materials in the materials can be screened under the action of the screening cylinder, which can avoid the situation that large pieces of materials are used for the stirring work and the production quality deteriorates, and achieve the purpose of high-quality production.

[0019] In the present utility model, the screened materials fall onto the receiving board, and the pressure sensor at the lower end is applied with pressure accordingly. When the pressure reaches the set value, the electric push rod pulls the plug-in board outwards, so that the materials on the upper end of the receiving board are pushed by the side of the quantitative screening box and fall downwards, thereby screening and quantitatively discharging the materials, avoiding manual measurement, handling and discharging, making the work efficiency higher and saving labor costs.

[0020] In the present utility model, by providing a scraping plate on the outer side of the stirring rod, the materials on the inner wall of the stirring tank can be scraped out during the rotation process, avoiding cumbersome subsequent cleaning of the materials, preventing impact on the subsequent production quality, and enhancing the production quality.

[0021] In the present utility model, by providing an auger at the bottom of the rotating shaft, the auger rotates for feeding, thereby avoiding blockage during feeding and achieving better working effects. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] By reading the following detailed description of the non-limiting embodiments with reference to the accompanying drawings, other features, objects, and advantages of the present utility model will become more apparent:

[0023] Figure 1 is a schematic diagram of the internal structure of the present utility model;

[0024] Figure 2 is a schematic diagram of the internal structure of the quantitative screening box of the present utility model;

[0025] Figure 3 is a schematic diagram of the internal top view structure of the quantitative screening box of the present utility model;

[0026] Figure 4 is a schematic diagram of the structure of the stirring tank of the present utility model;

[0027] In the figure: stirring tank - 1, support frame - 2, quantitative screening box - 3, connecting rod - 4, feeding port - 5, solenoid valve 1 - 6, rotating shaft - 7, motor 1 - 8, stirring rod - 9, scraping plate - 10, auger - 11, side feeding port - 12, electric push rod - 13, backing plate - 14, collecting port - 15, solenoid valve 2 - 16, screening cylinder - 17, fixed box cover - 18, motor 2 - 19, feeding port - 110, rotating rod - 111, stirring rod - 112, sliding hole - 113, plug - in plate - 114, pressure sensor - 115, receiving plate - 116, pulling plate - 117, bottom discharge port - 118, control panel - 119. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] In order to make the object, technical solution and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0029] Please refer to Figures 1-4, the present utility model provides a stirring device for preparing a ceramic deflocculant, including a stirring tank 1 for stirring materials. A support frame 2 is arranged at the bottom end of the stirring tank 1 to increase the height of the stirring tank 1 for convenient feeding. A control panel 119 is installed outside the stirring tank 1 to facilitate the operation of the device by the staff, making the work more convenient. A rotating shaft 7 is connected to the middle of the stirring tank 1 through a bearing. Stirring rods 9 are symmetrically installed on the outside of the rotating shaft 7. A first motor 8 is installed at the top end of the stirring tank 1, and the output end of the first motor 8 is connected to the rotating shaft 7. The first motor 8 drives the rotating shaft 7 to make the stirring rods 9 stir the materials entering the inside of the stirring tank 1, so as to form the product. A discharge port 5 is arranged at the bottom end of the stirring tank 1 for discharging the stirred materials, and a first solenoid valve 6 is installed inside the discharge port 5, so that under the action of the first solenoid valve 6, discharging and closing can be realized. A side feeding port 12 is arranged on one side of the top end of the stirring tank 1, so that some liquid materials can be input, reducing the screening steps and improving the input efficiency.

[0030] A plurality of quantitative screening boxes 3 are connected to the protruding part at the top end of the stirring tank 1, so that different materials can be screened simultaneously, making the work efficiency higher. The quantitative screening boxes 3 are connected by connecting rods 4 to strengthen the stability between the quantitative screening boxes 3. A funnel-shaped bottom discharge port 118 is arranged at the bottom of the quantitative screening box 3 and penetrates through the top of the stirring tank 1, so that the materials enter the inside of the stirring tank 1. A funnel-shaped collecting port 15 is arranged in the middle of the quantitative screening box 3, and a second solenoid valve 16 is installed at the bottom of the collecting port 15. Thus, the second solenoid valve 16 at the bottom end of the collecting port 15 can control the feeding, so that after measuring the materials, the feeding can be closed to achieve the quantitative effect. A sliding hole 113 penetrating the inside is arranged on one side of the upper end of the quantitative screening box 3 where the bottom discharge port 118 is located. A plug-in board 114 is slidably connected to the sliding hole 113. A receiving plate 116 is connected to the upper end surface of the plug-in board 114 through a pressure sensor 115. An electric push rod 13 is installed at the upper end of the connecting rod 4, and the output end of the electric push rod 13 is connected to the outside of the plug-in board 114. Under the action of the receiving plate 116, the materials can be received and the pressure sensor 115 at the lower end is applied with pressure. After reaching the set value, the electric push rod 13 pulls the plug-in board 114 outwards, so that the materials on the receiving plate 116 fall downwards under the push of the inner wall of the quantitative screening box 3 during the pulling process, so as to achieve the purpose of automatic quantitative measurement and feeding, avoiding the time-consuming and laborious situation of manual measurement and feeding and the low efficiency. A pull plate 117 covers the connection between the electric push rod 13 and the plug-in board 114 to cover the sliding hole 113 completely. Thus, when the electric push rod 13 pushes the plug-in board 114 to the innermost part of the quantitative screening box 3, the pull plate 117 contacts the outer wall of the quantitative screening box 3, so as to avoid the situation of excessive pushing, increase the force-bearing effect, reduce the internal force-bearing inclination situation, and make the inside more stable.

[0031] The quantitative screening box 3 is located at the upper end of the collecting port 15 and is connected with spacers 14 arranged at intervals, so that there are empty slots between the spacers 14 to facilitate material feeding. A screening cylinder 17 is installed on the spacers 14. The screen-type screening cylinder 17 is convenient for screening out unqualified large pieces of materials in the material. A detachable fixed box cover 18 is provided at the upper opening of the quantitative screening box 3, which facilitates the disassembly of the upper end of the quantitative screening box 3, making it convenient to take the screening cylinder 17 and clean the screened large pieces of materials to avoid blocking the screening cylinder 17. An inlet 110 is provided on the outer side of the upper end of the quantitative screening box 3 to feed the material into the screening cylinder 17 for screening. A second motor 19 is installed at the top of the fixed box cover 18. A rotating rod 111 is installed inside the quantitative screening box 3 at the lower end of the fixed box cover 18 through bearings, and stirring rods 112 are arranged on the outer side of the rotating rod 111. The second motor 19 drives the rotating rod 111 to make the stirring rods 112 stir the material entering the interior, thereby accelerating the screening rate inside and making the screening effect better.

[0032] Preferably, a spiral auger 11 is arranged at the bottom of the rotating shaft 7 inside the feeding port 5. The spiral auger 11 rotates to feed the material, so that the feeding port 5 will not be blocked during feeding and the feeding speed is faster.

[0033] Preferably, a scraper 10 is arranged on the outer side of the stirring rod 9 and contacts the inner wall of the mixing tank 1. When the scraper 10 rotates, the material adhered to the inner wall of the mixing tank 1 can be scraped out, avoiding difficult subsequent cleaning and improving work efficiency.

[0034] Working principle: When in use, first connect the first solenoid valve 6, the first motor 8, the electric push rod 13, the second solenoid valve 16, the second motor 19, the pressure sensor 115 and the control panel 119 to an external power supply. Then input external materials into the screening cylinder 17 inside the quantitative screening box 3 through the inlet 110. Under the drive of the second motor 19, the rotating rod 111 and the stirring rods 112 enhance the screening speed, so that the screened material falls onto the receiving plate 116 through the collecting port 15 and exerts gravity on the pressure sensor 115. When the set value is reached, the second solenoid valve 16 closes, and the electric push rod 13 pulls the plug board 114 outwards, so that the upper material drops downwards and is input into the mixing tank 1 through the bottom discharge port 118. Then, the first motor 8 drives the rotating shaft 7 to make the stirring rod 9 stir the material. After stirring, when the first solenoid valve 6 is opened, the spiral auger 11 can carry out the feeding work downwards to complete the work.

[0035] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present utility model and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A stirring device for preparing a ceramic degumming agent, comprising a stirring box (1), a support frame (2) being arranged at the bottom end of the stirring box (1), a control panel (119) being installed on the outside of the stirring box (1), a rotating shaft (7) being connected to the middle of the stirring box (1) via a bearing, stirring rods (9) being symmetrically installed on the outside of the rotating shaft (7), a motor (8) being installed at the top end of the stirring box (1), and an output end of the motor (8) being connected to the rotating shaft (7), a feeding port (5) being arranged at the bottom end of the stirring box (1), and a solenoid valve (6) being installed inside the feeding port (5), It is characterized by: The top protrusion of the mixing box (1) is connected to a plurality of quantitative screening boxes (3), and the quantitative screening boxes (3) are connected by connecting rods (4). The bottom of the quantitative screening box (3) is provided with a funnel-shaped bottom discharge port (118) penetrating the top of the mixing box (1). The middle of the quantitative screening box (3) is provided with a funnel-shaped collecting port (15), and a second solenoid valve (16) is installed at the bottom of the collecting port (15). The quantitative screening box (3) is provided with a sliding hole (113) penetrating the interior on one side of the upper end of the bottom discharge port (118), and the sliding hole (113) is slidably connected to a plug-in plate (114). The upper end surface of the plug-in plate (114) is connected to a receiving plate (116) via a pressure sensor (115). An electric push rod (13) is installed at the upper end of the connecting rod (4), and the output end of the electric push rod (13) is connected to the outer side of the plug-in plate (114); The quantitative screening box (3) is connected to a spaced-apart backing plate (14) at the upper end of the collecting port (15), a screening cylinder (17) is mounted on the backing plate (14), a detachable fixed box cover (18) is provided at the upper opening of the quantitative screening box (3), and a feed port (110) is provided on the outer side of the upper end of the quantitative screening box (3).

2. A stirring device for preparing a ceramic dissolving agent according to claim 1, characterized in that: A second motor (19) is installed at the top of the fixed box cover (18), and a rotating rod (111) is installed at the lower end of the fixed box cover (18) inside the quantitative screening box (3) via a bearing, and a stirring rod (112) is provided outside the rotating rod (111).

3. The stirring device for preparing a ceramic debonding agent according to claim 1, characterized in that: The connection between the electric push rod (13) and the plug-in plate (114) is covered with a pull plate (117) that covers the entire sliding hole (113).

4. The stirring device for preparing a ceramic dissolving agent according to claim 1, characterized in that: A side material delivery port (12) is provided on one side of the top end of the mixing box (1).

5. The stirring device for preparing a ceramic debonding agent according to claim 1, characterized in that: A spiral auger (11) is arranged at the bottom of the rotating shaft (7) and is located inside the discharge port (5).

6. The stirring device for preparing a ceramic debonding agent according to claim 1, characterized in that: The outer side of the stirring rod (9) is provided with a scraper (10) which contacts the inner wall of the stirring box (1).