PET release film manufacturing and coating structure

By designing an automatic coating system in the coating structure of PET release film manufacturing, the problem of unqualified products caused by untimely solution consumption during the coating process is solved, and uniform coating and quality stability of the film are achieved.

CN223027656UActive Publication Date: 2025-06-27JIANGSU SHUANGGUAN NEW MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202421635586.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-06-27
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

During the coating process of existing coating machines, the solution consumption is not timely, resulting in the use of paint, resulting in the film being uncoated with materials, and the generation of a large number of unqualified products.

Method used

A PET release film manufacturing coating structure is designed, including a frame, sliding block, paint roller, active guide roller, drying box and transparent paint storage box. By connecting the hose and the filling mechanism, the paint can be automatically replenished to avoid the solution being used up.

Benefits of technology

By automatically replenishing the coating, the worker's operating steps are reduced, the rate of production of unqualified products is reduced, and the uniform coating and quality stability of the film are ensured.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a PET release film manufacturing and coating structure which comprises a frame body, the frame body is designed to be shaped like a Chinese character'ao ', a coating storage box is fixedly installed at the end, away from a drying box, of the frame body, a filling mechanism is arranged between the frame body and a sliding clamping block, coating is automatically loaded through the filling mechanism after being used, and the coating storage box is used for storing the coating. And the filling of the coating is kept. According to the PET release film manufacturing and coating structure, the outer surface of a thin film is coated with a solution in the coating box along with the rotation of the coating roller when the thin film passes through the coating roller, the solution in the coating box is continuously reduced along with the coating of the thin film, and after the solution in the coating box is reduced to a certain amount, the solution in the coating box can be taken out. The solution in the coating storage box can flow into the coating box through the connecting hose, the coating box is filled with the solution through communication of the connecting hose, the added solution does not need to be observed, only the solution in the coating storage box needs to be noticed, and operation of workers and the production rate of unqualified products are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of release film manufacturing, in particular to a coating structure for manufacturing a PET release film. Background Technique

[0002] A release film is a film used in the production and processing process, usually made of plastics, rubber, adhesives or other materials. Coating is the process of applying a coating on the outer surface of an object. In the manufacturing of release films, coating usually refers to applying a special coating material on the outer surface of the film to increase the surface tension and anti-sticking property of the film. Coating is a relatively key step in the manufacturing of release films. However, when the existing coating machine is coating, the solution in the coating tank will be continuously consumed. Once the staff observes incorrectly and does not replenish the consumed solution, it will cause the film to be uncoated, resulting in a large number of unqualified products. Content of the Utility Model

[0003] The purpose of the utility model is to provide a coating structure for manufacturing a PET release film, so as to solve the problem that the solution runs out due to untimely observation and non-addition of the solution during coating mentioned in the above background technique.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A coating structure for manufacturing a PET release film, including a frame body. The frame body is designed in a concave shape, and a sliding block is slidably installed on the outer surface of the frame body. A coating roller is fixedly installed on the side surface of the sliding block. One end of the frame body is rotatably installed with a driving guide roller, and the driving guide roller is located on both the upper and lower sides of the frame body. A drying box is fixedly installed on the outer surface of the end of the frame body away from the driving guide roller, and a through hole is opened on the outer surface of the frame body near the drying box. A coating storage box is fixedly installed at the end of the frame body away from the drying box, and the coating storage box is made of a transparent material. A filling mechanism is arranged between the frame body and the sliding block, and through the filling mechanism, the coating is automatically loaded after use to keep the coating full.

[0005] Preferably, the filling mechanism includes: a coating box, which is fixedly installed on the side surface of the sliding block and is connected to the shaft of the coating roller. The coating storage box is designed to be airtight, and connecting hoses are respectively installed through the side surface of the coating storage box. One connecting hose is fixedly installed on the side of the coating storage box close to the frame body, and the other end of the coating storage box away from the frame body is connected to another connecting hose. A valve is arranged on the outer surface of the connecting hose, and the connecting hose is connected to the coating box.

[0006] With the above technical solution, when the paint in the paint box is consumed, due to the connection effect produced by the setting of the connecting hose, the paint in the paint storage tank can automatically flow into the interior of the paint box to fill the paint in the paint box. At the same time, the remaining amount of paint can be clearly observed through the paint storage tank.

[0007] Preferably, a first spring is provided between the sliding block and the frame body, and the height of the paint roller is flush with that of the active guide roller.

[0008] With the above technical solution, the sliding block can be pulled by the first spring to make the paint roller move along with the film fed in and be tensioned, preventing the film from slackening when it moves.

[0009] Preferably, a rotating pressing mechanism is provided between the frame body and the active guide roller, and different thicknesses of films can be adjusted and clamped through the rotating pressing mechanism.

[0010] With the above technical solution, by pressing down the rotating rod, the driven guide roller can be pushed towards the active guide roller to clamp films of different thicknesses, and the clamping force between the active guide roller and the driven guide roller can be adjusted by tightening or loosening the adjusting screw.

[0011] Preferably, the rotating pressing mechanism includes: a pressing slider which is respectively slidably installed at the upper and lower ends of the frame body, and a driven guide roller is rotatably installed inside the pressing slider, and the side surface of the driven guide roller is in contact with the side surface of the active guide roller. A second spring is provided between the pressing slider and the frame body. A rotating positioning slider is slidably installed inside the frame body, and the outer surface of the rotating positioning slider is penetrated by the rotating rod, and the rotating rod is rotatably connected to the rotating positioning slider. The section of the rotating rod inside the rotating positioning slider is eccentrically designed, and a pushing pin is slidably installed on the outer surface of the rotating positioning slider. One end of the pushing pin is inserted into the eccentrically designed part of the rotating rod, and one end of the pushing pin is in contact with the outer surface of the rotating positioning slider. A fixing plate is fixedly installed on the outer surface of the frame body near the rotating positioning slider, and a screw is threadedly installed on the outer surface of the fixing plate, and one end of the screw is in contact with the outer surface of the rotating positioning slider.

[0012] With the above technical solution, when the rotating rod is pressed down, the eccentric design of the rotating rod will push out the pushing pin, driving the rotating positioning slider to press down, making the active guide roller and the driven guide roller fit together. At the same time, when the active guide roller and the driven guide roller are wound with materials, the rotating rod can be pulled back to separate the active guide roller and the driven guide roller, and the film can be taken out therefrom.

[0013] Preferably, a drying positioning roller is rotatably installed at one end of the frame body close to the drying box, and one side of the frame body close to the drying positioning roller is inclined. A rear cover is rotatably installed at one end of the frame body far from the active guide roller, and ventilation holes are evenly arranged on the outer surface of the rear cover.

[0014] With the above technical solution, the rear cover can be opened to facilitate the film to pass through the drying positioning roller, and at the same time, the drying time of the film in the drying box can be extended.

[0015] Preferably, an auxiliary guiding roller is rotatably installed on the outer surface of the frame body, and the auxiliary guiding roller is located between the drying positioning roller and the driving guiding roller, and the driving guiding roller, the drying positioning roller and the auxiliary guiding roller are at the same height. A guiding ring is slidably installed on the outer surface of the auxiliary guiding roller.

[0016] With the above technical solution, after the film is pulled out from the drying positioning roller, it passes through above the auxiliary guiding roller and penetrates into the driving guiding roller and the driven guiding roller at the lower end of the frame body. Then, by adjusting the guiding ring on the auxiliary guiding roller, it is convenient to adjust the discharging direction of the film.

[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows: This PET release film manufacturing and coating structure:

[0018] 1. As the film passes through the coating roller, the coating roller rotates to take out the solution in the coating box and coat it on the outer surface of the film. As the film is coated, the solution in the coating box will continuously decrease. When the solution in the coating box decreases to a certain amount, the solution in the coating storage tank will flow into the coating box through the connecting hose. Through the connection principle of the connecting hose, the coating box is filled with the solution. There is no need to observe and add the solution, only need to pay attention to the solution in the coating storage tank, which reduces the operation of workers and the generation rate of unqualified products;

[0019] 2. When the driving guiding roller and the driven guiding roller send out and pull out the film, the film may become loose during movement. At this time, the first spring will pull the sliding block to move, so that the coating roller closely adheres to the outer surface of the film to tighten the film, so that the film will not become loose during movement, reducing the probability of the film being wound into the driving guiding roller and the driven guiding roller;

[0020] 3. By rotating the screw, the clamping force of the driving guiding roller and the driven guiding roller on the film can be adjusted. At the same time, films of different thicknesses can be penetrated between the driving guiding roller and the driven guiding roller for clamping. When the driving guiding roller and the driven guiding roller are wound with materials, the rotating rod can be lifted, so that the second spring pushes up the pressing slider and at the same time pushes the ejecting pin to move, so that the driving guiding roller and the driven guiding roller are separated, which is convenient to take out the film wound on the driving guiding roller and the driven guiding roller. At the same time, it is convenient to adjust the clamping force between the driving guiding roller and the driven guiding roller to prevent the film from being torn, and at the same time, it can be applied to films of different thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional structural schematic diagram of the frame body and the coating storage tank of the present utility model;

[0022] Figure 2Schematic perspective view of the drying box and the rear cover of the present utility model;

[0023] Figure 3 Schematic perspective sectional view of the frame and the drying box of the present utility model;

[0024] Figure 4 Schematic perspective view of the sliding block, the first spring and the paint box of the present utility model;

[0025] Figure 5 Schematic perspective sectional view of the rotating positioning slider and the rotating rod of the present utility model;

[0026] Figure 6 Schematic perspective sectional view of the frame and the rotating positioning slider of the present utility model.

[0027] In the figure: 1. Frame; 2. Paint storage box; 3. Connecting hose; 4. Sliding block; 5. First spring; 6. Paint box; 7. Paint roller; 8. Driving guide roller; 9. Driven guide roller; 10. Pressing slider; 11. Second spring; 12. Rotating positioning slider; 13. Rotating rod; 14. Pushing pin; 15. Fixed plate; 16. Screw; 17. Auxiliary guide roller; 18. Drying box; 19. Drying positioning roller; 20. Rear cover; 21. Guide ring. Detailed implementation manners

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0029] Please refer to Figures 1-6, the present utility model provides a technical solution: a coating structure for manufacturing PET release films, including a frame body 1. The frame body 1 is designed in a concave shape, and a sliding block 4 is slidably installed on the outer surface of the frame body 1. A coating roller 7 is fixedly installed on the side surface of the sliding block 4. A driving guide roller 8 is rotatably installed on the outer surface of one end of the frame body 1, and the driving guide roller 8 is located on both the upper and lower sides of the frame body 1. A drying box 18 is fixedly installed on the outer surface of the end of the frame body 1 away from the driving guide roller 8, and a through hole is provided on the outer surface of the frame body 1 near the drying box 18. A coating storage box 2 is fixedly installed at the end of the frame body 1 away from the drying box 18, and the coating storage box 2 is made of a transparent material. A filling mechanism is provided between the frame body 1 and the sliding block 4. Through the filling mechanism, the coating is automatically loaded after use to keep the coating full. The filling mechanism includes: a coating box 6. The coating box 6 is fixedly installed on the side surface of the sliding block 4, and the coating box 6 is connected to the shaft of the coating roller 7. The coating storage box 2 is designed to be airtight, and connecting hoses 3 are respectively installed through the side surface of the coating storage box 2. One connecting hose 3 is fixedly installed on the side of the coating storage box 2 close to the frame body 1, and the other connecting hose 3 is connected to the end of the coating storage box 2 away from the frame body 1. A valve is provided on the outer surface of the connecting hose 3, and the connecting hose 3 is connected to the coating box 6.

[0030] After the machine starts, the film will be pushed by the rotation of the driving guide roller 8 and the driven guide roller 9, and the surface of the film will be coated by the coating roller 7. The rotation of the coating roller 7 takes away the coating in the coating box 6. After long-term use, the liquid level of the coating in the coating box 6 decreases. Due to the design of the connecting hose 3, the coating in the coating storage box 2 can flow into the coating box 6 to fill the coating in the coating box 6. It is only necessary to observe the solution in the coating storage box 2.

[0031] A first spring 5 is provided between the sliding block 4 and the frame body 1, and the height of the coating roller 7 is level with that of the driving guide roller 8.

[0032] By pulling the sliding block 4 with the first spring 5, the coating roller 7 can be driven to move upward, tensioning the inserted film, so that the film will not become slack during the movement process, reducing the probability of winding of the driving guide roller 8 and the driven guide roller 9, and at the same time keeping the film straight and flat.

[0033] A rotating pressing mechanism is arranged between the frame body 1 and the active guide roller 8. Different thicknesses of films can be adjusted and clamped through the rotating pressing mechanism. The rotating pressing mechanism includes: a pressing slider 10, which is slidably installed at the upper and lower ends of the frame body 1 respectively. A driven guide roller 9 is rotatably installed on the inner side of the pressing slider 10, and the side surface of the driven guide roller 9 is attached to the side surface of the active guide roller 8. A second spring 11 is arranged between the pressing slider 10 and the frame body 1. A rotating positioning slider 12 is slidably installed inside the frame body 1, and the outer surface of the rotating positioning slider 12 is penetrated by a rotating rod 13, and the rotating rod 13 is rotatably connected to the rotating positioning slider 12. A section of the rotating rod 13 located inside the rotating positioning slider 12 is eccentrically designed, and a top pin 14 is slidably installed on the outer surface of the rotating positioning slider 12. One end of the top pin 14 is inserted into the eccentrically designed part of the rotating rod 13, and one end of the top pin 14 is attached to the outer surface of the rotating positioning slider 12. A fixing plate 15 is fixedly installed on the outer surface of one end of the frame body 1 close to the rotating positioning slider 12, and a screw 16 is threadedly installed on the outer surface of the fixing plate 15, and one end of the screw 16 is attached to the outer surface of the rotating positioning slider 12.

[0034] By opening the rotating rod 13, the second spring 11 can push the pressing slider 10 to drive the driven guide roller 9 to move, so that the driven guide roller 9 is separated from the outer surface of the active guide roller 8, facilitating the film to pass through. Then, press the rotating rod 13 to make the rotating rod 13 rotate to eject the top pin 14, push the rotating positioning slider 12 towards the fixing plate 15, so that the top pin 14 ejects the pressing slider 10, clamping the active guide roller 8 and the driven guide roller 9. At the same time, the clamping force between the active guide roller 8 and the driven guide roller 9 can be conveniently adjusted by adjusting the screw 16, preventing the film from being clamped and broken during movement, facilitating the clamping of different thicknesses of films, and adjusting the clamping force at the same time. And after the active guide roller 8 and the driven guide roller 9 are wound with materials, it is convenient to open the active guide roller 8 and the driven guide roller 9 to take out the wound materials.

[0035] A drying positioning roller 19 is rotatably installed at one end of the frame body 1 close to the drying box 18, and one side of the frame body 1 close to the drying positioning roller 19 is inclined. A rear cover 20 is rotatably installed at one end of the frame body 1 away from the active guide roller 8, and ventilation holes are evenly opened on the outer surface of the rear cover 20.

[0036] By opening the rear cover 20, the film can be conveniently passed through the drying positioning roller 19, so that the drying box 18 blows hot air into the frame body 1 and then dries the solution coated on the film. At the same time, the dried air can be discharged through the ventilation openings of the rear cover 20.

[0037] An auxiliary guide roller 17 is rotatably installed on the outer surface of the frame body 1, and the auxiliary guide roller 17 is located between the drying positioning roller 19 and the active guide roller 8. The active guide roller 8, the drying positioning roller 19 and the auxiliary guide roller 17 are at the same height, and a guide ring 21 is slidably installed on the outer surface of the auxiliary guide roller 17.

[0038] The film is passed above the auxiliary guide roller 17, and the film is threaded between the driving guide roller 8 and the driven guide roller 9, and the moving film is guided by the guide ring 21.

[0039] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A PET release film manufacturing coating structure, comprising a frame (1), the frame (1) is of a concave shape, and a sliding block (4) is slidably installed on the outer surface of the frame (1), and a coating roller (7) is fixedly installed on the side surface of the sliding block (4), an active guide roller (8) is rotatably installed on the outer surface of one end of the frame (1), and the active guide roller (8) is located on the upper and lower sides of the frame (1), a drying box (18) is fixedly installed on the outer surface of the end of the frame (1) away from the active guide roller (8), and a through hole is opened on the outer surface of the frame (1) close to the drying box (18), and a paint storage box (2) is fixedly installed on the end of the frame (1) away from the drying box (18), and the paint storage box (2) is made of transparent material, characterized in that: A filling mechanism is provided between the frame (1) and the sliding block (4), and the paint is automatically loaded after use through the filling mechanism to keep the paint full.

2. A PET release film manufacturing coating structure according to claim 1, characterized in that: The filling mechanism comprises: a paint box (6), the paint box (6) is fixedly mounted on the side surface of the sliding block (4), and the paint box (6) is connected to the axis of the paint roller (7), the paint storage box (2) is of sealing design, and the side surfaces of the paint storage box (2) are respectively penetrated and installed with connecting hoses (3), one of the connecting hoses (3) is fixedly mounted on the side of the paint storage box (2) close to the frame (1), and another connecting hose (3) is connected to the end of the paint storage box (2) away from the frame (1), and a valve is arranged on the outer surface of the connecting hose (3), and the connecting hose (3) is connected to the paint box (6).

3. A PET release film manufacturing coating structure according to claim 1, characterized in that: A first spring (5) is arranged between the sliding block (4) and the frame (1), and the height of the coating roller (7) is the same as that of the active guide roller (8).

4. A PET release film manufacturing coating structure according to claim 1, characterized in that: A rotating clamping mechanism is provided between the frame (1) and the active guide roller (8), and films of different thicknesses can be clamped by rotating the clamping mechanism.

5. A PET release film manufacturing coating structure according to claim 4, characterized in that: The rotating clamping mechanism comprises: a pressing slider (10), the pressing slider (10) is slidably mounted on the upper and lower ends of the frame (1), and a driven guide roller (9) is rotatably mounted on the inner side of the pressing slider (10), and the side surface of the driven guide roller (9) is in contact with the side surface of the active guide roller (8), a second spring (11) is arranged between the pressing slider (10) and the frame (1), a rotating positioning slider (12) is slidably mounted inside the frame (1), and the outer surface of the rotating positioning slider (12) is penetrated by a rotating rod (13), and the rotating rod (13) and the rotating positioning slider (12) are rotating. The rotating rod (13) is connected with the rotating positioning slider (12) at a section thereof which is eccentrically designed, and a push pin (14) is slidably installed on the outer surface of the rotating positioning slider (12), one end of the push pin (14) is inserted into the eccentrically designed part of the rotating rod (13), and one end of the push pin (14) is in contact with the rotating positioning slider (12), and a fixing plate (15) is fixedly installed on the outer surface of one end of the frame body (1) close to the rotating positioning slider (12), and a screw (16) is threadedly installed on the outer surface of the fixing plate (15), and one end of the screw (16) is in contact with the outer surface of the rotating positioning slider (12).

6. A PET release film manufacturing coating structure according to claim 1, characterized in that: A drying positioning roller (19) is rotatably mounted on one end of the frame (1) close to the drying box (18), and the side of the frame (1) close to the drying positioning roller (19) is designed to be inclined. A rear cover (20) is rotatably mounted on one end of the frame (1) away from the active guide roller (8), and ventilation holes are evenly opened on the outer surface of the rear cover (20).

7. A PET release film manufacturing coating structure according to claim 1, characterized in that: An auxiliary guide roller (17) is rotatably mounted on the outer surface of the frame (1), and the auxiliary guide roller (17) is located between the drying positioning roller (19) and the active guide roller (8), and the active guide roller (8), the drying positioning roller (19) and the auxiliary guide roller (17) are at the same height, and a guide ring (21) is slidably mounted on the outer surface of the auxiliary guide roller (17).