Three-channel fly ash self-filtering device

By designing a three-channel fly ash self-filtration device, and using the adjustment structure and gear block system to control the discharge speed, the problems of poor filtration effect and unstable discharge during the existing fly ash entering the warehouse are solved, and the stability and accuracy of discharge are achieved.

CN223027833UActive Publication Date: 2025-06-27CHENG COUNTRY QILIANSHAN CEMENT CO LTD
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Patent Information

Application Number
CN202421944724.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-06-27
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The filtering device on the existing fly ash in the storage pipeline has poor filtration effect, which is prone to pipe bursting and serious ash on-site ash increase. At the same time, the discharge pipe is not convenient to control the discharge speed, affecting the stability and accuracy of the discharge.

Method used

A three-channel fly ash self-filtration device is designed, including a self-filtration device, a circular groove and an adjustment structure. By setting up an adjustment structure, the motor drives the gear and the gear block system to control the opening and closing diameter of the circular groove channel, thereby adjusting the discharge speed.

Benefits of technology

It realizes stable control of fly ash discharge speed, improves the stability and accuracy of discharge, avoids pipe bursting and ash problems, and is easy to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a three-channel fly ash self-filtering device which comprises a self-filtering device, a circular groove and an adjusting structure, the adjusting structure is arranged, an output shaft of a motor drives a first gear block to rotate through a first gear, and the first gear block drives a second gear block to rotate through a circular ring; a second tooth block drives a third tooth block to move through a second gear, and the third tooth block drives four groups of moving plates to move under the limitation of a sliding groove, so that the channel opening and closing diameter of a circular groove is changed, the effect of adjusting the discharging speed of the self-filtering device is achieved, the stability and accuracy of discharging are facilitated, and the self-filtering device is convenient to use.
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Description

Technical Field

[0001] The utility model relates to the field related to fly ash discharging, in particular to a three-channel fly ash self-filtering device. Background Art

[0002] The fly ash self-filtering device is an environmental protection device for processing and recycling fly ash. It separates and recovers useful components in fly ash through specific filtering technologies. Fly ash is a solid waste generated during the combustion of pulverized coal in coal-fired power plants, containing a large amount of useful components such as silicon and aluminum, and has certain recycling value.

[0003] Chinese Patent No. CN217127353U discloses "Fly Ash Automatic Slag Discharging Device for Fly Ash Tank Truck Unloading", including a screening box body, a counterattack plate and a slag discharging pipe. The bottom of the screening box body is the feed inlet, and a feed pipe is provided at the feed inlet. The top of the screening box body is the discharge outlet, and a discharge pipe is provided at the discharge outlet. The feed pipe of the screening box body is connected to the fly ash discharge pipe of the fly ash tank truck, and the discharge pipe of the screening box body is connected to the storage pipeline. The counterattack plate is arranged directly above the feed inlet of the screening box body, and there is a fly ash passage between the periphery of the counterattack plate and the inner cavity surface of the screening box body. The slag discharging pipes are arranged on both sides of the feed pipe at the bottom of the screening box body, and the lower ends of the slag discharging pipes are connected to the lower part of the feed pipe, solving the problems that the filtering device on the storage pipeline not only has poor filtering effect, but also is prone to pipe bursting and serious ash swelling on site when the existing fly ash is stored in the warehouse;

[0004] Although the above-mentioned fly ash automatic slag discharging device for fly ash tank truck unloading has certain advantages in terms of filtering ability, the discharge pipe is not convenient to control the discharge speed, which is not conducive to the stability and accuracy of discharging, not convenient to use, and has low practicability. Content of the Utility Model

[0005] Therefore, in order to solve the above deficiencies, the utility model provides a three-channel fly ash self-filtering device.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions: A three-channel fly ash self-filtering device, including a self-filtering device, a circular groove and an adjusting structure. A circular groove is opened in the middle of the discharge pipe of the self-filtering device, and an adjusting structure is arranged on the upper side of the self-filtering device. The adjusting structure includes a housing, a motor, a first gear, a rotating structure and a fixing plate. A motor is installed on the right side of the upper end surface of the housing, and the output shaft of the motor is rotationally connected to the housing through a bearing. A first gear is sleeved on the lower side of the output shaft of the motor, and the first gear is connected to the rotating structure. The rotating structure is sleeved outside the fixing plate, and the fixing plate is installed on the inner bottom end wall of the housing. The housing is fixedly connected to the self-filtering device.

[0007] Optionally, the rotating structure includes a circular ring, an arc-shaped groove, a first tooth block, a second tooth block, and a transmission structure. An arc-shaped groove is provided on the right side of the circular ring, a first tooth block is arranged on the right end face of the arc-shaped groove, a second tooth block is arranged on the inner wall of the circular ring, and the second tooth block on the front side is connected to the transmission structure. The circular ring is sleeved outside the fixed plate.

[0008] Optionally, the transmission structure includes a second gear, a third tooth block, a moving plate, a sliding block, and a sliding groove. The second gear is meshed with the third tooth block, the third tooth block is installed on the moving plate, a sliding block is arranged on the right side of the moving plate, and the lower side of the sliding block is in sliding fit with the sliding groove. The sliding groove is provided on the front side of the fixed plate.

[0009] Optionally, four groups of the transmission structures are provided and are arranged in an array with the center of the circular ring as the center of the circle, which is convenient for controlling the discharging speed of the discharging pipe of the self-filtering device.

[0010] Optionally, the second gear is rotatably connected to the fixed plate through a rotating shaft, which is beneficial to limit the second gear.

[0011] Optionally, the first gear is meshed with the first tooth block, and the second gear is meshed with the second tooth block, which is convenient for driving the first tooth block to rotate through the first gear and driving the second gear to rotate through the second tooth block.

[0012] Optionally, the moving plate is attached to the circular groove, which is beneficial to block the circular groove through the moving plate and prevent fly ash from entering the interior of the housing.

[0013] The beneficial effects of the present utility model:

[0014] The present utility model is a three-channel fly ash self-filtering device. By providing an adjusting structure, the output shaft of the motor drives the first tooth block to rotate through the first gear, the first tooth block drives the second tooth block to rotate through the circular ring, the second tooth block drives the third tooth block to move through the second gear, and the third tooth block drives four groups of moving plates to move under the limitation of the sliding groove, so that the opening and closing diameter of the channel of the circular groove is changed, achieving the effect of adjusting the discharging speed of the self-filtering device, which is beneficial to the stability and accuracy of discharging and is convenient for use. Description of the Drawings

[0015] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0016] Figure 2 is an internal structural schematic diagram of the structure of the present utility model;

[0017] Figure 3 is an adjusting structure schematic diagram of the present utility model;

[0018] Figure 4It is the top view of the transmission structure of the present utility model;

[0019] Figure 5 It is the top view of the rotating structure of the present utility model.

[0020] Wherein: self-filtering device - 1, circular groove - 2, adjusting structure - 3, housing - 31, motor - 32, first gear - 33, rotating structure - 34, fixing plate - 35, ring - 341, arc groove - 342, first tooth block - 343, second tooth block - 344, transmission structure - 345, second gear - 3451, third tooth block - 3452, moving plate - 3453, sliding block - 3454, sliding groove - 3455. Specific embodiments

[0021] In order to further explain the technical solution of the present utility model, the following will be elaborated in detail through specific embodiments.

[0022] Please refer to Figures 1 - 3 , the present utility model provides a three-channel fly ash self-filtering device, including a self-filtering device 1, a circular groove 2 and an adjusting structure 3. A circular groove 2 is opened in the middle of the discharge pipe of the self-filtering device 1, and an adjusting structure 3 is arranged on the upper side of the self-filtering device 1. The adjusting structure 3 includes a housing 31, a motor 32, a first gear 33, a rotating structure 34 and a fixing plate 35. The motor 32 is installed on the right side of the upper end face of the housing 31. The output shaft of the motor 32 is rotationally connected to the housing 31 through a bearing. A first gear 33 is sleeved on the lower side of the output shaft of the motor 32. The first gear 33 is connected to the rotating structure 34. The rotating structure is sleeved outside the fixing plate 35. The fixing plate 35 is installed on the inner lower end face wall of the housing 31. The housing 31 is fixedly connected to the self-filtering device 1.

[0023] Please refer to Figure 4 , the present utility model provides a three-channel fly ash self-filtering device. The rotating structure 34 includes a ring 341, an arc groove 342, a first tooth block 343, a second tooth block 344 and a transmission structure 345. An arc groove 342 is opened on the right side of the ring 341. A first tooth block 343 is arranged on the right end face of the arc groove 342. A second tooth block 344 is arranged on the inner wall of the ring 341. The second tooth block 344 on the front side is connected to the transmission structure 345. The ring 341 is sleeved outside the fixing plate 35. A total of four groups of transmission structures 345 are provided and are arranged in an array with the center of the ring 341 as the center of the circle, which is convenient for controlling the discharge speed of the discharge pipe of the self-filtering device 1.

[0024] Please refer to Figure 5, the utility model provides a three-channel fly ash self-filtering device. The transmission structure 345 includes a second gear 3451, a third tooth block 3452, a moving plate 3453, a sliding block 3454 and a sliding groove 3455. The second gear 3451 is meshed with the third tooth block 3452. The third tooth block 3452 is installed on the moving plate 3453. A sliding block 3454 is arranged on the right side of the moving plate 3453. The lower side of the sliding block 3454 is in sliding fit with the sliding groove 3455. The sliding groove 3455 is opened on the front side of the fixed plate 35. The second gear 3451 is rotationally connected to the fixed plate 35 through a rotating shaft, which is beneficial to limit the second gear 3451. The first gear 33 is meshed with the first tooth block 343, and the second gear 3451 is meshed with the second tooth block 344, which is convenient to drive the first tooth block 343 to rotate through the first gear 33, and drive the second gear 3451 to rotate through the second tooth block 344. The moving plate 3453 is attached to the circular groove 2, which is beneficial to block the circular groove 2 through the moving plate 3453 and prevent fly ash from entering the interior of the outer shell 31.

[0025] The working principle is as follows:

[0026] First, first install the new device at the required position and conduct circuit connection. The fly ash of the fly ash tank truck is filtered to the storage pipeline through the self-filtering device 1. The impurity materials with large particle volume and heavy mass will fall downward under the block of the counterattack plate, while the powder materials will not fall but will continue to pass through the fly ash channel between the counterattack plate and the inner wall of the screening box body with the air flow and enter the storage pipeline. The impurity materials with large particle volume and heavy mass that fall will fall into the feed pipe and precipitate.

[0027] Second, control the motor 32 to operate. The output shaft of the motor 32 drives the first gear 33 to rotate. Since the first gear 33 is meshed with the first tooth block 343, the first gear 33 drives the first tooth block 343 to rotate. The first tooth block 343 drives the circular plate 341 to rotate, and the circular plate 341 drives the second tooth block 344 to rotate.

[0028] Third, since the second tooth block 344 is meshed with the second gear 3451, the second gear 3451 is meshed with the third tooth block 3542, the second tooth block 344 drives the second gears 3451 of the four groups of transmission structures to rotate respectively. The second gear 3451 drives the third tooth block 3542 to move. The third tooth block 3452 drives the moving plate 3453 to move. The moving plate 3453 moves under the limit of the sliding groove 3455 through the sliding fit of the sliding block 3454 and the sliding groove 3455, so that the moving plate 3453 exposes the circular groove 2, and then adjusts the opening diameter size of the circular groove 2, achieving the purpose of facilitating the adjustment of the discharging speed of the discharging pipe of the self-filtering device 1, being beneficial to the stability and accuracy of discharging, and being convenient for use.

[0029] The control mode of the present utility model is controlled by manually starting and closing a switch. The wiring diagram of the power element and the power supply are common knowledge in the art, and the present utility model is mainly used to protect mechanical devices. Therefore, the control mode and wiring arrangement of the present utility model will not be explained in detail.

[0030] The control mode of the present utility model is automatically controlled by a controller. The control circuit of the controller can be realized by simple programming by those skilled in the art, and the power supply is also common knowledge in the art. The present utility model is mainly used to protect mechanical devices. Therefore, the control mode and circuit connection of the present utility model will not be explained in detail.

[0031] The above are only the preferred examples of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements on some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A three-channel fly ash self-filtration device, characterized in that: The invention comprises a self-filtering device (1), a circular groove (2) and an adjusting structure (3). The middle part of the discharge pipe of the self-filtering device (1) is provided with a circular groove (2). The upper side of the self-filtering device (1) is provided with an adjusting structure (3). The adjusting structure (3) comprises a housing (31), a motor (32), a first gear (33), a rotating structure (34) and a fixing plate (35). The motor (32) is installed on the right side of the upper end surface of the housing (31). The output shaft of the motor (32) is rotatably connected to the housing (31) via a bearing. The lower side of the output shaft of the motor (32) is sleeved with a first gear (33). The first gear (33) is connected to the rotating structure (34). The rotating structure is sleeved on the outer side of the fixing plate (35). The fixing plate (35) is installed on the inner lower end surface wall of the housing (31). The housing (31) is fixedly connected to the self-filtering device (1).

2. A three-channel fly ash self-filtration device according to claim 1, characterized in that: The rotating structure (34) comprises a circular ring (341), an arc-shaped groove (342), a first tooth block (343), a second tooth block (344) and a transmission structure (345); the circular ring (341) is provided with an arc-shaped groove (342) on the right side; the first tooth block (343) is provided on the right end face of the arc-shaped groove (342); the second tooth block (344) is provided on the inner wall of the circular ring (341); the front second tooth block (344) is connected to the transmission structure (345); and the circular ring (341) is sleeved on the outer side of the fixed plate (35).

3. A three-channel fly ash self-filtration device according to claim 2, characterized in that: The transmission structure (345) comprises a second gear (3451), a third tooth block (3452), a movable plate (3453), a sliding block (3454) and a sliding groove (3455); the second gear (3451) is meshedly connected with the third tooth block (3452); the third tooth block (3452) is mounted on the movable plate (3453); a sliding block (3454) is arranged on the right side of the movable plate (3453); the lower side of the sliding block (3454) is slidably matched with the sliding groove (3455); and the sliding groove (3455) is opened on the front side of the fixed plate (35).

4. A three-channel fly ash self-filtration device according to claim 2, characterized in that: The transmission structures (345) are provided in four groups in total and are distributed in an array with the center of the ring (341) as the center of the circle.

5. The three-channel fly ash self-filtration device according to claim 3, characterized in that: The second gear (3451) is rotationally connected to the fixed plate (35) via a rotating shaft.

6. A three-channel fly ash self-filtration device according to claim 3, characterized in that: The first gear (33) is meshedly connected with the first gear block (343), and the second gear (3451) is meshedly connected with the second gear block (344).

7. The three-channel fly ash self-filtration device according to claim 3, characterized in that: The movable plate (3453) is fitted with the circular groove (2).

Citation Information

Patent Citations

  • Automatic fly ash deslagging device for unloading of fly ash tank truck

    CN217127353U