Efficient roller maintenance equipment

Abstract

The utility model is suitable for the technical field of roller maintenance devices, and provides efficient roller maintenance equipment which comprises a base. The fixing mechanism and the machining mechanism are arranged on the base; the machining mechanism comprises an assembling groove formed in the outer side of the base. The screw rod is rotationally arranged in the assembling groove; a connecting block is in threaded fit with the lead screw; the supporting plate is arranged on the outer side of the connecting block; the rotating shafts rotate on the outer sides of the supporting plates and are in transmission connection through chain wheel sets; the cleaning abrasive belts are arranged on the outer sides of the rotating shafts; according to the roller cleaning device, the functions of automatic fixing, cleaning, detecting, position adjusting and the like of the roller are achieved, it is guaranteed that the roller cannot shake or move in the cleaning process, meanwhile, the cleaning abrasive belt is driven by the lead screw to be close to the surface of the roller, efficient cleaning of the surface of the roller is achieved by rotating the cleaning abrasive belt, and in addition, the device is further provided with a visual probe. The state information of the surface of the roller can be obtained in real time, and data support is provided for subsequent cleaning and maintenance work.

Description

Technical Field

[0001] The utility model belongs to the technical field of roller maintenance devices, and in particular relates to a high-efficiency roller maintenance device. Background Art

[0002] With the continuous development of industrial production, rollers, as important industrial equipment, play a vital role in various production lines. However, rollers will inevitably suffer from problems such as wear, oxidation and impurity adhesion during use. These problems will not only affect the working efficiency and product quality of the rollers, but also shorten their service life. Therefore, it is particularly important to clean and maintain the rollers regularly and efficiently.

[0003] Traditional roll cleaning and maintenance methods often rely on manual operations, which are not only inefficient but also difficult to ensure the thoroughness and consistency of cleaning. At the same time, for rolls of different sizes, cleaning tools need to be frequently replaced and adjusted, further increasing the complexity and cost of operations. Utility Model Content

[0004] The utility model provides an efficient roller maintenance device, aiming to solve the problem that the existing roller cleaning and maintenance methods often rely on manual operation, which is not only inefficient but also difficult to ensure the thoroughness and consistency of cleaning. At the same time, for rollers of different sizes, it is also necessary to frequently replace and adjust the cleaning tools, further increasing the complexity and cost of the operation.

[0005] The utility model is implemented as follows: a high-efficiency roller maintenance device comprises a base; a fixing mechanism arranged on the base; and a processing mechanism arranged beside the fixing mechanism; wherein the processing mechanism comprises: an assembly groove arranged on the outer side of the base; a screw rod rotating in the assembly groove; a first motor arranged on the end side of the base, the output end of the first motor is fixedly connected with the end key of the screw rod; a connecting block is threadedly matched on the screw rod, and the connecting block is slidably matched with the assembly groove; a support plate arranged on the outer side of the connecting block; a plurality of rotating shafts rotating on the outer side of the support plate, and the plurality of rotating shafts are connected through a chain wheel group; a second motor arranged on the other side of the support plate, the output end of the second motor is fixedly connected with the end key of one of the rotating shafts; and a cleaning abrasive belt arranged on the outer sides of the plurality of rotating shafts.

[0006] Preferably, the processing mechanism further comprises: a water storage tank arranged outside the support plate; and a water guide nozzle connected to the water storage tank.

[0007] Preferably, the fixing mechanism comprises: a bracket and a support block arranged on the base; a chuck seat is rotatably matched on one side of the bracket opposite to the support block.

[0008] Preferably, a third motor is provided on the outer side of the bracket, and the output end of the third motor is key-fixed to the end of one of the chuck seats.

[0009] Preferably, a linear slide is provided on the inner top wall of the bracket. A connecting plate is provided on the moving end of the linear slide. A robotic arm is provided on the other side of the connecting plate. A visual probe is provided on the side of the robotic arm away from the connecting plate.

[0010] Preferably, a limiting groove for the sliding of the support block is formed on the base.

[0011] Compared with the prior art, the embodiments of the present application mainly have the following beneficial effects:

[0012] First: Through the precise control of the chuck seat and the third motor, the device of the present application can automatically adapt to rolls of different sizes. Whether it is a large or small roll, the device can be quickly adapted and cleaned through simple adjustment, enabling the cleaning sand belt to easily reach different parts of the roll, achieving comprehensive cleaning of the outer surface, ensuring that there are no dead corners in the cleaning work. At the same time, by spraying the coolant, it can effectively remove impurities, oxides, and dirt on the surface of the roll, ensuring the cleanliness of the roll surface, avoiding the trouble of frequently replacing and adjusting tools, and improving the continuity and stability of the cleaning work.

[0013] Second: Through the coordinated use of the linear slide and the robotic arm, and the rotatable roll, the visual probe can accurately perform a comprehensive and detailed inspection of the roll surface, providing strong data support for subsequent cleaning and maintenance work, and helping the operator more accurately judge the cleaning status of the roll. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0015] Figure 2 is a three-dimensional structural schematic diagram of the present utility model;

[0016] Figure 3 is a structural schematic diagram of the processing mechanism of the present utility model;

[0017] Figure 4 is a structural schematic diagram of the connection between the linear slide and the robotic arm of the present utility model;

[0018] In the figure: 1, base; 2, assembly groove; 3, lead screw; 4, first motor; 5, connecting block; 6, support plate; 7, rotating shaft; 8, second motor; 9, water storage tank; 10, water guiding nozzle; 11, limiting groove; 12, bracket; 13, support block; 14, chuck seat; 15, third motor; 16, linear slide; 17, connecting plate; 18, robotic arm; 19, visual probe; 20, cleaning sand belt. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0021] The utility model embodiment provides a high-efficiency roller maintenance device, such as Figures 1-4 As shown, it includes a base 1; a fixing mechanism arranged on the base 1; and a processing mechanism arranged beside the fixing mechanism; wherein the processing mechanism includes: an assembly groove 2 arranged on the outer side of the base 1; a screw rod 3 rotating in the assembly groove 2; a first motor 4 arranged at the end side of the base 1, the output end of the first motor 4 is fixedly connected with the end key of the screw rod 3; a connecting block 5 is threadedly matched on the screw rod 3, and the connecting block 5 is slidably matched with the assembly groove 2; a support plate 6 arranged on the outer side of the connecting block 5; a plurality of rotating shafts 7 rotating on the outer side of the support plate 6, and the plurality of rotating shafts 7 are connected by a chain wheel group; a second motor 8 arranged on the other side of the support plate 6, and the output end of the second motor 8 is fixedly connected with the end key of one of the rotating shafts 7; and a cleaning abrasive belt 20 arranged on the outer side of the plurality of rotating shafts 7.

[0022] It should be noted that, since the existing roller cleaning and maintenance methods often rely on manual operation, they are not only inefficient, but also difficult to ensure the thoroughness and consistency of cleaning. At the same time, for rollers of different sizes, it is necessary to frequently replace and adjust cleaning tools, which further increases the complexity and cost of operation. The present solution realizes the functions of automatic fixation, cleaning, detection and position adjustment of the roller. Specifically, the device drives the chuck seat 14 through a motor to achieve a firm fixation of the roller, ensuring that the roller will not shake or move during the cleaning process. At the same time, the cleaning belt 20 is driven by the screw 3 to approach the roller surface, and the roller surface is efficiently cleaned by rotating the cleaning belt 20. In addition, the device is also equipped with a visual probe 19, which can obtain the status information of the roller surface in real time, providing data support for subsequent cleaning and maintenance work.

[0023] Specifically, in this embodiment, the scheme mainly includes a base 1; a fixing mechanism arranged on the base 1; and a processing mechanism arranged beside the fixing mechanism; the fixing mechanism first fixes the roller firmly on the base 1 to ensure that the roller remains absolutely stable during maintenance and will not move or shake due to any external force; then, the first motor 4 drives the screw rod 3 to rotate in the assembly groove 2; the screw rod 3 and the connecting block 5 are threadedly matched, and the connecting block 5 and the assembly groove 2 are slidably matched; this design enables the rotational movement of the screw rod 3 to be converted into the linear movement of the connecting block 5; with the linear movement of the connecting block 5, the support plate 6 will also move synchronously, because the support plate 6 and the connecting block 5 are connected together; the movement of the support plate 6 then drives the rotating shaft 7 and the cleaning belt 20 installed on its outside to move together, so that the cleaning belt 20 can approach the surface of the roller;

[0024] The second motor 8 starts to drive one of the rotating shafts 7 to start rotating; since all the rotating shafts 7 are connected to each other through the chain wheel set, when one of the rotating shafts 7 rotates, it transmits the rotational force to the other rotating shafts 7 through the chain wheel set, so that all the rotating shafts 7 rotate synchronously;

[0025] As the rotating shaft 7 rotates, the cleaning abrasive belt 20 also starts to rotate and performs cleaning work on the surface of the roller, thereby ensuring that impurities, oxides and other dirt on the surface of the roller can be effectively removed, thereby restoring the surface finish of the roller.

[0026] In a further preferred embodiment of the present invention, Figure 3 As shown, the processing mechanism further includes: a water storage tank 9 arranged outside the support plate 6; and a water guide nozzle 10 connected to the water storage tank 9.

[0027] In this embodiment, one end of the water guide nozzle 10 is tightly connected to the water storage tank 9 to ensure a stable supply of the coolant; the other end evenly sprays the coolant on the surface of the rolling mill roll. This design not only improves the efficiency of cleaning the sand belt 20 when cleaning the rolling mill roll, but also makes the cleaning process more thorough, ensuring that impurities and dirt on the surface of the rolling mill roll can be effectively removed.

[0028] In a further preferred embodiment of the present utility model, as Figure 1 shown, the fixing mechanism includes: a bracket 12 and a support block 13 provided on the base 1; a chuck seat 14 is rotatably fitted on one side of the bracket 12 and the support block 13 opposite to each other.

[0029] In this embodiment, when it is necessary to fix the rolling mill roll, only need to place the rolling mill roll between the bracket 12 and the support block 13, and then the two chuck seats 14 tightly clamp the rolling mill roll.

[0030] In a further preferred embodiment of the present utility model, as Figures 1-2 shown, a third motor 15 is provided on the outer side of the bracket 12, and the output end of the third motor 15 is key-fixed to the end of one of the chuck seats 14.

[0031] In this embodiment, when it is necessary to adjust the fixing position of the rolling mill roll to clean different outer surfaces thereof, the third motor 15 can quickly respond and drive the chuck seat 14 to rotate precisely. This design enables the chuck seat 14 to quickly locate different parts of the rolling mill roll, thereby achieving a comprehensive cleaning of the outer surface of the rolling mill roll. The entire adjustment process becomes efficient and convenient, greatly improving the efficiency and accuracy of the cleaning work.

[0032] In a further preferred embodiment of the present utility model, as Figure 4 shown, a linear slide 16 is provided on the inner top wall of the bracket 12. A connecting plate 17 is provided on the moving end of the linear slide 16. A robotic arm 18 is provided on the other side of the connecting plate 17. A visual probe 19 is provided on the side of the robotic arm 18 away from the connecting plate 17.

[0033] In this embodiment, the motor of the linear slide 16 drives its moving end to drive the connecting plate 17 and the robotic arm 18 below to move horizontally back and forth, driving the visual probe 19 to be able to obtain the state information of the surface of the rolling mill roll in real time, providing key data support for subsequent cleaning and maintenance work.

[0034] In a further preferred embodiment of the present utility model, as Figures 1-2 shown, a limiting groove 11 for the sliding of the support block 13 is provided on the base 1.

[0035] In this embodiment, by providing the limiting groove 11, it is convenient to adjust the distance between the support block 13 and the bracket 12, so as to perform maintenance operations on rolling mill rolls of different sizes.

[0036] Working principle: When the device is used, the roller is fixed between the two chuck seats 14, and then the first motor 4 drives the screw rod 3 to rotate in the assembly groove 2; the screw rod 3 and the connecting block 5 are threadedly matched, and the connecting block 5 and the assembly groove 2 are slidably matched; this design enables the rotational movement of the screw rod 3 to be efficiently converted into the linear movement of the connecting block 5; with the linear movement of the connecting block 5, the support plate 6 will also move synchronously, and the movement of the support plate 6 will drive the rotating shaft 7 and the cleaning belt 20 installed on its outside to move together, so that the cleaning belt 20 can be close to the surface of the roller, ready for subsequent cleaning work;

[0037] When the cleaning abrasive belt 20 approaches the roller surface and is ready to start cleaning, the second motor 8 starts to drive one of the rotating shafts 7 to start rotating; since the plurality of rotating shafts 7 are connected by a chain wheel set, when one of the rotating shafts 7 rotates, it transmits the rotational force to the other rotating shafts 7 through the chain wheel set, so that all the rotating shafts 7 rotate synchronously; this design ensures that the cleaning abrasive belt 20 can clean the roller surface evenly and effectively;

[0038] As the rotating shaft 7 rotates, the cleaning belt 20 also starts to rotate and cleans the surface of the roller; the rotation and movement of the cleaning belt 20 can effectively remove impurities, oxides and other dirt on the surface of the roller, thereby restoring the surface finish of the roller; at the same time, one end of the water guide nozzle 10 is closely connected to the water storage tank 9 to ensure a stable supply of coolant; the other end sprays the coolant evenly on the surface of the roller; this not only improves the efficiency of the cleaning belt 20 in cleaning the roller, but also makes the cleaning process more thorough, ensuring that impurities and dirt on the surface of the roller can be effectively removed;

[0039] In addition, the equipment is also equipped with components such as a linear slide 16 and a mechanical arm 18. The motor of the linear slide 16 drives its moving end to drive the connecting plate 17 and the mechanical arm 18 below to move back and forth horizontally. This design enables the mechanical arm 18 to drive the visual probe 19 to conduct a comprehensive and detailed inspection of the roller surface. The visual probe 19 can obtain the status information of the roller surface in real time, providing key data support for subsequent cleaning and maintenance work.

[0040] When it is necessary to adjust the fixed position of the roller to clean its different outer surfaces, the third motor 15 can respond quickly and drive the chuck seat 14 to rotate precisely; this design enables the chuck seat 14 to be quickly positioned to different parts of the roller, thereby achieving comprehensive cleaning of the outer surface of the roller; the entire adjustment process becomes efficient and convenient, greatly improving the efficiency and accuracy of the cleaning work.

[0041] It should be noted that, for the foregoing embodiments, for the sake of simple description, they are all expressed as a series of action combinations. However, those skilled in the art should know that the present utility model is not limited by the described action sequence, because according to the present utility model, certain steps may be adopted in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily essential to the present utility model.

[0042] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only illustrative. For example, the above division of units can be actually implemented in other ways. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the shown or discussed coupling or communication connection between each other can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunications or other forms.

[0043] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they can be located in one place, or can be distributed to multiple network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0044] The above embodiments are only used to illustrate the technical solutions of the present utility model, rather than limiting the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the scope of protection of the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict, make combinations, additions, deletions or other adjustments to the features in the embodiments of the present utility model according to the situation without creative work, so as to obtain different technical solutions that are essentially not divorced from the concept of the present utility model, and these technical solutions also belong to the scope of protection of the present utility model.

Claims

1. An efficient roller maintenance device, characterized in that: include: Pedestal; A fixing mechanism disposed on the base; and A processing mechanism disposed beside the fixing mechanism; Wherein, the processing mechanism comprises: An assembly groove disposed on the outer side of the base; A screw rod rotating in the assembly groove; A first motor is arranged at the end side of the base, and the output end of the first motor is fixedly connected with the end key of the screw rod; The screw rod is threadedly matched with a connecting block, and the connecting block is slidably matched with the assembly groove; A support plate disposed outside the connection block; A plurality of rotating shafts rotating on the outer side of the support plate, wherein the plurality of rotating shafts are connected through a chain wheel group; A second motor is arranged on the other side of the support plate, wherein the output end of the second motor is fixedly connected to the end key of one of the rotating shafts; A cleaning abrasive belt is arranged outside the plurality of rotating shafts.

2. The high-efficiency roller maintenance equipment according to claim 1, characterized in that: The processing mechanism also includes: A water storage tank disposed outside the support plate; A water guide nozzle is connected to the water storage tank.

3. The high-efficiency roller maintenance equipment according to claim 1, characterized in that: The fixing mechanism comprises: A bracket and a support block arranged on the base; The bracket is rotatably matched with a chuck seat on one side opposite to the support block.

4. The high-efficiency roller maintenance equipment according to claim 3, characterized in that: A third motor is arranged on the outer side of the bracket, and an output end of the third motor is fixedly connected with an end key of one of the chuck seats.

5. The high-efficiency roller maintenance equipment according to claim 4, characterized in that: A linear slide is arranged on the inner top wall of the bracket, a connecting plate is arranged on the movable end of the linear slide, a mechanical arm is arranged on the other side of the connecting plate, and a visual probe is arranged on the side of the mechanical arm away from the connecting plate.

6. The high-efficiency roller maintenance equipment according to claim 3, characterized in that: The base is provided with a limiting groove for the support block to slide.

Images