Film covering device for V-method casting
By designing an adjustable V-method casting coating device, the problem of small application scope of the prior art is solved, and the coating of sand boxes of various specifications and sizes is realized, which improves the practicality of the device.
Patent Information
- Application Number
- CN202421348574.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The existing V-method casting automatic coating device can only be used for sand boxes of certain specifications and sizes, with a small scope of application and average practicality.
A coating device including a base plate frame, a top plate frame, an adjustment seat and an adjustment mounting plate is designed. The adjustment of the width and coating height of the plastic film is achieved through electric push rods and servo motors, which is suitable for sand boxes of various specifications and sizes.
The device can adjust the width and coating height of the plastic film according to the specifications of the sand box. It is suitable for more specifications and sizes of sand boxes, expanding the scope of application and improving practicality.
Smart Images

Figure CN223028392U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of V-process casting, and specifically, to a film covering device for V-process casting. Background Art
[0002] V-process casting is a casting technology that uses vacuum forming. The biggest advantage that distinguishes it from traditional sand casting is that it does not use adhesives. V-process casting uses a plastic film to seal the sand box, and relies on a vacuum pumping system to extract the air inside the mold. There is a pressure difference inside and outside the mold, which compacts the dry sand to form the required cavity. After core setting, mold closing, and pouring, vacuum is applied to solidify the casting. The negative pressure is released, and the molding sand collapses to obtain the casting. Therefore, a film covering device for V-process casting is required during the V-process casting.
[0003] The prior art discloses a V-process casting automatic film covering device with the publication (announcement) number: CN215845533U, which relates to the technical field of casting process equipment. It includes a moving mechanism, on which a moving frame is fitted. A flattening plate is installed on the moving frame, and an installation box is provided on the flattening plate. A plastic film installation rod is rotatably connected inside the installation box. A plastic film outlet is provided below the plastic film installation rod, and a cutting mechanism is provided on the plastic film outlet, and the cutting mechanism is on the outer wall of the installation box. This utility model realizes the automatic film covering of the sand box, does not require manual smoothing of the sand on the surface of the sand box, avoids wrinkles on the plastic film, saves manpower, and improves the film covering efficiency.
[0004] The above-mentioned utility model uses the moving mechanism to drive the plastic film installation rod and the installation box wound with the plastic film for film covering to realize the film covering operation of the sand box. However, the set plastic film installation rod can only wind plastic films of a certain width, and the use height of the installation box is certain. Therefore, it can only perform film covering operations on sand boxes of a certain specification size, with a small application range and general practicability. Summary of the Utility Model
[0005] (1) Technical Problems to be Solved
[0006] In view of the deficiencies of the prior art, the utility model provides a film covering device for V-process casting, which has the advantages of being able to adjust the width of the plastic film installed and used according to the specification of the sand box to be film covered, and being able to adjust the film covering height according to the height of the sand box, being able to be used for film covering of more sand boxes of different specification sizes, having a wider application range and stronger practicability, thereby solving the problems in the above background art.
[0007] (2) Technical Solutions
[0008] To achieve the advantages of being able to adjust the width of the plastic film installed and used according to the specifications of the sand box to be coated, and being able to adjust the coating height according to the height of the sand box, being applicable to more sand boxes of different specifications for coating, having a wider application range and stronger practicability, the specific technical solution adopted by the present utility model is as follows: A film coating device for V-method casting, including a bottom plate frame, a top plate frame, an adjustment seat and an adjustment mounting plate. Four corners of the top surface of the bottom plate frame are fixedly installed with lower mounting columns, and an electric push rod is installed in the inner cavity of the lower mounting column. Four corners of the bottom surface of the top plate frame are evenly fixedly installed with upper mounting columns, and the bottom surface of the upper mounting column is connected to the output end of the electric push rod. First chutes are symmetrically opened on the top plate frame. A first adjustment lead screw is installed in one of the first chutes, and one end of the first adjustment lead screw is connected to the output end of a first servo motor. First sliders are symmetrically welded to the top surface of the adjustment seat, and the first sliders are clamped in the first chutes. A first lead screw sleeve is fixedly installed in one of the first sliders, and the first lead screw sleeve is matched with the first adjustment lead screw. A second chute is opened on the bottom surface of the adjustment seat, and a bidirectional lead screw is installed in the second chute. One end of the bidirectional lead screw is connected to a hand crank. Second sliders are fixedly installed on the top surfaces of both adjustment mounting plates, and the second sliders are clamped in the second chutes. A second lead screw sleeve is fixedly installed in the second sliders, and the second lead screw sleeve is matched with the bidirectional lead screw. Plastic film mounting shafts are symmetrically installed on both adjustment mounting plates, and one end of one of the plastic film mounting shafts is connected to the output end of a second servo motor.
[0009] Further, fixing blocks are symmetrically welded to one side side wall of the adjustment seat. A second adjustment lead screw is installed between the two fixing blocks, and one end of the second adjustment lead screw is connected to the output end of a third servo motor. A third chute is opened on the side wall of the adjustment seat, and a third slider is clamped in the third chute. An installation block is fixedly installed on one side of the third slider, and a third lead screw sleeve is fixedly installed in the installation block. The third lead screw sleeve is matched with the second adjustment lead screw. A cutting knife is fixedly installed on the bottom surface of the installation block.
[0010] Further, universal wheels are evenly installed at four corners of the bottom surface of the bottom plate frame. A connecting block is fixedly installed on one side of the bottom plate frame, and a push handle is fixedly installed on the top surface of the connecting block.
[0011] Further, a control panel is installed on the lower mounting column, and the control panel is electrically connected to the first servo motor, the second servo motor, the third servo motor and the electric push rod.
[0012] Further, the cross-sectional shapes of the first chute and the first slider are cross-shaped.
[0013] Further, the cross-sectional shape of the bottom plate frame is U-shaped.
[0014] Further, the cross-sectional shapes of the second chute and the second slider are T-shaped.
[0015] (3) Beneficial effects
[0016] Compared with the prior art, the present utility model provides a film coating device for V-process casting, which has the following beneficial effects:
[0017] (1) The present utility model is provided with a bottom plate frame, a top plate frame, an adjusting seat and an adjusting mounting plate. Lower mounting columns are fixedly installed at the four corners of the top surface of the provided bottom plate frame, and electric push rods are installed in the inner cavities of the lower mounting columns. Upper mounting columns are evenly fixedly installed at the four corners of the bottom surface of the top plate frame, and the bottom surfaces of the upper mounting columns are connected to the output ends of the electric push rods. Therefore, the user can adjust the optimal use height of the top plate frame according to the specification height of the sand box. First chutes are symmetrically opened on the provided top plate frame, and a first adjusting lead screw is installed in one of the first chutes on one side. One end of the first adjusting lead screw is connected to a first servo motor. First sliders are symmetrically welded to the top surface of the provided adjusting seat, and the first sliders are clamped in the first chutes. In addition, a first lead screw sleeve is fixedly installed in one of the first sliders on one side, and the first lead screw sleeve is matched with the first adjusting lead screw. A second chute is opened on the bottom surface of the provided adjusting seat, and a bidirectional lead screw is installed in the second chute. One end of the bidirectional lead screw is connected to a hand wheel. Second sliders are fixedly installed on the top surfaces of the two adjusting mounting plates, and the second sliders are clamped in the second chute. Second lead screw sleeves are fixedly installed in the second sliders and are matched with the bidirectional lead screw. Plastic film mounting shafts are symmetrically installed on the two adjusting mounting plates. One end of one of the plastic film mounting shafts is connected to a second servo motor. During use, the worker can select a plastic film with a corresponding width according to the specification size of the sand box, sleeved the sleeve with the plastic film on the two plastic film mounting shafts, and then drive the bidirectional lead screw to rotate through the hand wheel until the adjusting mounting plate and both ends of the plastic film sleeve are stably sleeved on the two plastic film mounting shafts. Then, start the first servo motor through the control panel to drive the first adjusting lead screw to rotate, and at the same time start the second servo motor to drive the plastic film mounting shaft to rotate, so as to realize uniform and automatic film coating of the sand box. After the film coating is completed, the user can start the third servo motor installed on one side of the fixed block through the control panel to drive the second adjusting lead screw to rotate. A third lead screw sleeve is fixedly installed in the provided mounting block, and the third lead screw sleeve is matched with the second adjusting lead screw. In addition, a third slider fixedly installed on one side of the mounting block is clamped in the third chute opened on the side wall of the adjusting seat. Therefore, when the second adjusting lead screw rotates, the mounting block can be driven to move along the direction of the third chute. A cutting knife is fixedly installed on the bottom surface of the provided mounting block, and the plastic film can be cut by using the cutting knife to complete the film coating treatment of one sand box. The film coating device for V-process casting can adjust the width of the plastic film installed and used according to the specification of the sand box to be film coated, and can adjust the film coating height according to the height of the sand box, and can be applied to more sand boxes with different specifications for film coating, with a wider application range and stronger practicability.
[0018] (2) The utility model is provided with a bottom plate frame, universal wheels and a push handle. As described above, after the film covering treatment of a sand box is completed, since the sand box is heavy and inconvenient to move, a connecting block is fixedly installed on one side of the bottom plate frame, and a push handle is fixedly installed on the connecting block. Moreover, universal wheels are evenly and fixedly installed at the four corners of the bottom surface of the bottom plate frame. The user can quickly move the film covering device for V-method casting away from above the sand box and quickly move it above another sand box for use. The operation is simple and convenient, which is convenient for workers to use it quickly and flexibly, and has stronger practicability. Description of the Drawings
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0020] Figure 1 is a schematic structural diagram of the film covering device for V-method casting according to an embodiment of the present utility model;
[0021] Figure 2 is a side view cross-sectional view of the film covering device for V-method casting according to an embodiment of the present utility model;
[0022] Figure 3 is according to an embodiment of the present utility model Figure 1 enlarged view of part A;
[0023] Figure 4 is according to an embodiment of the present utility model Figure 1 enlarged view of part B;
[0024] Figure 5 is a three-dimensional view of the plastic film mounting shaft of the film covering device for V-method casting according to an embodiment of the present utility model.
[0025] In the figure:
[0026] 1. Bottom plate frame; 2. Cutting knife; 3. Adjusting mounting plate; 4. Universal wheel; 5. Lower mounting column; 6. Electric push rod; 7. Upper mounting column; 8. Top plate frame; 9. First adjusting lead screw; 10. First chute; 11. First slider; 12. First servo motor; 13. Plastic film mounting shaft; 14. Push handle; 15. Connecting block; 16. Second servo motor; 17. Hand wheel; 18. Fixed block; 19. Second adjusting lead screw; 20. Third servo motor; 21. Mounting block; 22. Adjusting seat; 23. First lead screw sleeve; 24. Second chute; 25. Second slider; 26. Bidirectional lead screw; 27. Second lead screw sleeve; 28. Third chute; 29. Third slider; 30. Third lead screw sleeve. Detailed Embodiments
[0027] To further illustrate each embodiment, the present utility model provides attached drawings, which are a part of the disclosure of the present utility model. They are mainly used to illustrate the embodiments and can be combined with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those of ordinary skill in the art should be able to understand other possible implementation manners and the advantages of the present utility model. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.
[0028] According to an embodiment of the present utility model, a film coating device for V-process casting is provided.
[0029] Now, the present utility model will be further described in conjunction with the attached drawings and specific implementation manners. As Figure 1-5 shown, the film coating device for V-process casting according to an embodiment of the present utility model includes a bottom plate frame 1, a top plate frame 8, an adjustment seat 22, and an adjustment mounting plate 3. Four corners of the top surface of the bottom plate frame 1 are fixedly installed with lower mounting columns 5, and an electric push rod 6 is installed in the inner cavity of the lower mounting column 5. Four corners of the bottom surface of the top plate frame 8 are evenly fixedly installed with upper mounting columns 7, and the bottom surface of the upper mounting column 7 is connected to the output end of the electric push rod 6. First chutes 10 are symmetrically opened on the top plate frame 8. A first adjustment lead screw 9 is installed in one of the first chutes 10, and one end of the first adjustment lead screw 9 is connected to the output end of a first servo motor 12. First sliders 11 are symmetrically welded to the top surface of the adjustment seat 22, and the first sliders 11 are engaged in the first chutes 10. A first lead screw sleeve 23 is fixedly installed in one of the first sliders 11, and the first lead screw sleeve 23 is matched with the first adjustment lead screw 9. A second chute 24 is opened on the bottom surface of the adjustment seat 22, and a bidirectional lead screw 26 is installed in the second chute 24. One end of the bidirectional lead screw 26 is connected to a hand crank 17. Second sliders 25 are fixedly installed on the top surfaces of the two adjustment mounting plates 3, and the second sliders 25 are engaged in the second chute 24. A second lead screw sleeve 27 is fixedly installed in the second sliders 25, and the second lead screw sleeve 27 is matched with the bidirectional lead screw 26. Plastic film mounting shafts 13 are symmetrically installed on the two adjustment mounting plates 3. One end of one of the plastic film mounting shafts 13 is connected to the output end of a second servo motor 16, which can adjust the width of the plastic film installed and used according to the specifications of the sand box to be film-coated, and can adjust the film coating height according to the height of the sand box, and can be applied to more sand boxes of different specifications for film coating, with a wider application range and stronger practicability.
[0030] In one embodiment, fixing blocks 18 are symmetrically welded to one side wall of the adjusting base 22. A second adjusting lead screw 19 is installed between the two fixing blocks 18, and one end of the second adjusting lead screw 19 is connected to the output end of a third servo motor 20. A third sliding groove 28 is formed in the side wall of the adjusting base 22, and a third sliding block 29 is embedded in the third sliding groove 28. One side of the third sliding block 29 is fixedly installed with a mounting block 21. A third lead screw sleeve 30 is fixedly installed in the mounting block 21, and the third lead screw sleeve 30 is matched with the second adjusting lead screw 19. A cutting knife 2 is fixedly installed on the bottom surface of the mounting block 21, which can cut the plastic film with the cutting knife 2 to complete the film covering process of a sand box.
[0031] In one embodiment, universal wheels 4 are evenly installed at the four corners of the bottom surface of the bottom plate frame 1. A connecting block 15 is fixedly installed on one side of the bottom plate frame 1, and a push handle 14 is fixedly installed on the top surface of the connecting block 15, which enables the user to quickly move the film covering device for V-method casting away from above the sand box and quickly move it above another sand box for use. The operation is simple and convenient, facilitating the workers to use it quickly and flexibly, and has stronger practicability.
[0032] In one embodiment, a control panel is installed on the lower mounting column 5, and the control panel is electrically connected to the first servo motor 12, the second servo motor 16, the third servo motor 20 and the electric push rod 6. The control circuit of the control panel can be realized by simple programming by those skilled in the art, which belongs to the common knowledge in the field. Only its use is carried out without modification, so the control method and circuit connection will not be described in detail.
[0033] In one embodiment, the cross-sectional shapes of the first sliding groove 10 and the first sliding block 11 are cross-shaped.
[0034] In one embodiment, the cross-sectional shape of the bottom plate frame 1 is U-shaped.
[0035] In one embodiment, the cross-sectional shapes of the second sliding groove 24 and the second sliding block 25 are T-shaped.
[0036] Working principle: The utility model is provided with a bottom plate frame 1, a top plate frame 8, an adjustment seat 22 and an adjustment mounting plate 3. The four corners of the top surface of the set bottom plate frame 1 are fixedly installed with lower mounting columns 5, and an electric push rod 6 is installed in the inner cavity of the lower mounting column 5. The four corners of the bottom surface of the top plate frame 8 are evenly fixedly installed with upper mounting columns 7, and the bottom surface of the upper mounting column 7 is connected to the output end of the electric push rod 6. Therefore, the user can adjust the optimal use height of the top plate frame 8 according to the specification height of the sand box. The first sliding grooves 10 are symmetrically opened on the set top plate frame 8, and a first adjustment lead screw 9 is installed in one of the first sliding grooves 10. One end of the first adjustment lead screw 9 is connected to a first servo motor 12. The top surface of the set adjustment seat 22 is symmetrically welded with first sliders 11, and the first sliders 11 are clamped in the first sliding grooves 10. In addition, a first lead screw sleeve 23 is fixedly installed in one of the first sliders 11, and the first lead screw sleeve 23 is matched with the first adjustment lead screw 9. The bottom surface of the set adjustment seat 22 is provided with a second sliding groove 24, and a bidirectional lead screw 26 is installed in the second sliding groove 24. One end of the bidirectional lead screw 26 is connected to a hand crank 17. The top surfaces of the two adjustment mounting plates 3 are fixedly installed with second sliders 25, and the second sliders 25 are clamped in the second sliding groove 24. A second lead screw sleeve 27 is fixedly installed in the second sliders 25 and is matched with the bidirectional lead screw 26. Plastic film mounting shafts 13 are symmetrically installed on the two adjustment mounting plates 3. One end of one of the plastic film mounting shafts 13 is connected to a second servo motor 16. During use, the worker can select a plastic film with a corresponding width according to the specification size of the sand box, sleeved the sleeve with the plastic film on the two plastic film mounting shafts 13, and then drive the bidirectional lead screw 26 to rotate through the hand crank 17 until the adjustment mounting plates 3 and the two ends of the plastic film sleeve are stably sleeved on the two plastic film mounting shafts 13. Then, start the first servo motor 12 through the control panel to drive the first adjustment lead screw 9 to rotate, and at the same time start the second servo motor 16 to drive the plastic film mounting shaft 13 to rotate, so as to realize uniform automatic film covering of the sand box. After the film covering is completed, the user can start the third servo motor 20 installed on one side of the fixed block 18 through the control panel to drive the second adjustment lead screw 19 to rotate. A third lead screw sleeve 30 is fixedly installed in the set mounting block 21, and the third lead screw sleeve 30 is matched with the second adjustment lead screw 19. In addition, the third slider 29 fixedly installed on one side of the mounting block 21 is clamped in the third sliding groove 28 opened on the side wall of the adjustment seat 22. Therefore, when the second adjustment lead screw 19 rotates, the mounting block 21 can be driven to move along the direction of the third sliding groove 28. A cutting knife 2 is fixedly installed on the bottom surface of the set mounting block 21, and the plastic film can be cut by using the cutting knife 2 to complete the film covering treatment of one sand box. The film covering device for V-method casting can adjust the width of the plastic film installed and used according to the specification of the sand box to be film covered, and can adjust the film covering height according to the height of the sand box, and can be applied to more sand boxes with different specifications for film covering, with a wider application range and stronger practicability. In addition, the utility model is provided with a bottom plate frame 1, universal wheels 4 and a push handle 14. As described above, when the film covering treatment of one sand box is completed,Since the sand box is heavy and inconvenient to move, and a connecting block 15 is fixedly installed on one side of the bottom plate frame 1, and a push handle 14 is fixedly installed on the connecting block 15, and universal wheels 4 are evenly and fixedly installed at the four corners of the bottom surface of the bottom plate frame 1, the user can quickly move the V-method casting film covering device away from above the sand box and quickly move it above another sand box for use. The operation is simple and convenient, which is convenient for workers to use it quickly and flexibly, and has stronger practicability.
[0037] In the present utility model, unless otherwise clearly specified and defined, the terms "installation", "setting", "connection", "fixation", "swivel connection" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0038] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A coating device for V-method casting, comprising a bottom plate frame (1), a top plate frame (8), an adjustment seat (22) and an adjustment mounting plate (3), characterized in that: The bottom plate frame (1) is fixedly mounted with lower mounting columns (5) at the four corners of the top surface, and an electric push rod (6) is installed in the inner cavity of the lower mounting column (5); the top plate frame (8) is evenly fixedly mounted with upper mounting columns (7) at the four corners of the bottom surface, and the bottom surface of the upper mounting column (7) is connected to the output end of the electric push rod (6); the top plate frame (8) is symmetrically provided with a first slide groove (10); a first adjusting screw (9) is installed in the first slide groove (10) on one side, and one end of the first adjusting screw (9) is connected to the output end of the first servo motor (12); the top surface of the adjustment seat (22) is symmetrically welded with a first slider (11), and the first slider (11) is embedded in the first slide groove (10); a first screw sleeve (23) is fixedly installed in the first slider (11) on one side, and the first adjusting screw sleeve (23) is fixedly installed in the first slider (11) on the other side. A screw sleeve (23) cooperates with the first adjusting screw (9), a second slide groove (24) is provided on the bottom surface of the adjusting seat (22), and a bidirectional screw (26) is installed in the second slide groove (24), and one end of the bidirectional screw (26) is connected to a hand-cranked wheel (17), the top surfaces of the two adjusting mounting plates (3) are fixedly installed with a second slider (25), and the second slider (25) is embedded in the second slide groove (24), a second screw sleeve (27) is fixedly installed in the second slider (25), and the second screw sleeve (27) cooperates with the bidirectional screw (26), plastic film mounting shafts (13) are symmetrically installed on the two adjusting mounting plates (3), and one end of the plastic film mounting shaft (13) on one side is connected to the output end of the second servo motor (16).
2. The coating device for V-method casting according to claim 1, characterized in that: A fixing block (18) is symmetrically welded to a side wall of one side of the adjustment seat (22); a second adjusting screw (19) is installed between the two fixing blocks (18); one end of the second adjusting screw (19) is connected to an output end of a third servo motor (20); a third sliding groove (28) is provided on the side wall of the adjustment seat (22); a third sliding block (29) is embedded in the third sliding groove (28); a mounting block (21) is fixedly installed on one side of the third sliding block (29); a third screw sleeve (30) is fixedly installed in the mounting block (21); the third screw sleeve (30) cooperates with the second adjusting screw (19); a cutting knife (2) is fixedly installed on the bottom surface of the mounting block (21).
3. The coating device for V-method casting according to claim 1, characterized in that: Universal wheels (4) are evenly mounted at the four corners of the bottom surface of the base frame (1), a connecting block (15) is fixedly mounted on one side of the base frame (1), and a push handle (14) is fixedly mounted on the top surface of the connecting block (15).
4. The coating device for V-method casting according to claim 1, characterized in that: A control panel is installed on the lower mounting column (5), and the control panel is electrically connected to the first servo motor (12), the second servo motor (16), the third servo motor (20) and the electric push rod (6).
5. The coating device for V-method casting according to claim 1, characterized in that: The cross-sectional shapes of the first sliding groove (10) and the first sliding block (11) are cross-shaped.
6. The coating device for V-method casting according to claim 1, characterized in that: The cross-sectional shape of the bottom plate frame (1) is U-shaped.
7. The coating device for V-method casting according to claim 1, characterized in that: The cross-sectional shape of the second sliding groove (24) and the second sliding block (25) is T-shaped.
Citation Information
Patent Citations
Automatic film covering device for V-method casting
CN215845533U