Furnace cleaning and slagging-off device for electrolytic aluminum
By designing an electric push rod and a motor-driven furnace slag removal device, the problem of inefficiency in traditional cleaning methods is solved, and efficient cleaning and impurity collection and treatment of furnaces with different diameters is achieved.
Patent Information
- Application Number
- CN202421348176.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The traditional electrolytic aluminum residue cleaning method is inefficient and the existing devices cannot adapt to furnaces of different diameters, which increases operational complexity and cost.
A slag cleaning device for electrolytic aluminum is designed, using an electric push rod to push the bracket to move, the motor drives the rotary rod to rotate, cleans the inner wall of the furnace through the elastic force of the spring, and efficient collection and treatment of impurities are achieved through the arc plate and the collection box.
The device can be adapted to furnaces of different depths and diameters, improving cleaning efficiency and operational ease, reducing operational complexity and cost.
Smart Images

Figure CN223028472U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrolytic aluminum equipment, and more specifically, the utility model relates to a slag cleaning and scraping device for electrolytic aluminum. Background Art
[0002] During the electrolysis process of molten aluminum, after a series of reactions, it needs to be pumped out of the electrolytic cell through a vacuum ladle and then sent to the casting workshop for subsequent processing. In the casting workshop, the molten aluminum will first be sent into a holding furnace for purification and clarification to remove impurities and gases in it, ensuring the purity of the molten aluminum. The purified molten aluminum will be cast into aluminum ingots and then further processed into wire-matched profiles.
[0003] However, during the casting and processing of molten aluminum, residues will inevitably be generated in the furnace. If these residues are not cleaned in time, it will seriously affect the product quality of aluminum ingots and wire-matched profiles, and may even cause production safety accidents. Therefore, residue cleaning is an essential part of the molten aluminum processing process. Traditional residue cleaning methods usually rely on manual operations by workers. Workers need to hold slag scraping tools and reach deep into the furnace to clean out the residues one by one. This method not only has low efficiency, but also the cleaning effect is not satisfactory. Due to the high temperature and harsh environment in the furnace, long-term manual operations will not only make workers extremely tired, but may also cause damage to the physical health of workers. In addition, existing residue cleaning devices also have certain defects. Since the specifications of the furnaces used in the molten aluminum processing process vary, existing devices often cannot adapt to furnaces with different diameters. This results in that in actual operations, different devices may need to be frequently replaced to adapt to different furnaces, greatly increasing the complexity and cost of operations. Summary of the Utility Model
[0004] In order to overcome the deficiencies of the prior art, the utility model provides a slag cleaning and scraping device for electrolytic aluminum, which has the advantage of good slag scraping effect for electrolytic aluminum equipment.
[0005] To achieve the above object, the utility model provides the following technical solution: A slag cleaning and scraping device for electrolytic aluminum, including a workbench, a vertical plate is movably installed on the top of the workbench, a rotating rod is movably installed on the right side of the vertical plate, and a rectangular sleeve is fixedly installed on the surface of the rotating rod;
[0006] A motor, the motor is fixedly installed on the left side of the vertical plate, and the output shaft of the motor is fixedly connected to one end of the rotating rod;
[0007] A rectangular block, the rectangular block is movably installed inside the rectangular sleeve, a spring is arranged between the rectangular block and the bottom end inside the rectangular sleeve, and a scraper is fixedly installed at the bottom of the rectangular block;
[0008] Rectangular groove, the rectangular groove is opened on the surface of the workbench and penetrates through the workbench. A bracket is movably installed inside the rectangular groove, and the bracket is fixedly connected to the vertical plate. One end of the bracket is fixedly connected to an electric push rod, and the electric push rod is installed inside the vertical plate.
[0009] As a preferred technical solution of the present utility model, a bottom plate is fixedly installed at the bottom of the vertical plate. A chute is opened on the surface of the bottom plate, and a slider is movably installed inside the chute;
[0010] Collection box, the collection box is fixedly installed on the top of the slider, and a handle is fixedly installed on the back of the collection box;
[0011] Arc-shaped plate, the arc-shaped plate is fixedly installed at the other end of the bracket, and a through hole is opened at the bottom of the arc-shaped plate.
[0012] As a preferred technical solution of the present utility model, universal wheels are movably installed at the bottom of the bottom plate. The number of the universal wheels is four, and the four universal wheels are evenly distributed at the bottom of the bottom plate.
[0013] As a preferred technical solution of the present utility model, a fixing plate is fixedly installed on the surface of the bottom plate. A handrail is fixedly installed on the left side of the fixing plate, and a protective pad is arranged on the surface of the handrail.
[0014] As a preferred technical solution of the present utility model, support columns are fixedly installed between the workbench and the bottom plate. The number of the support columns is two.
[0015] As a preferred technical solution of the present utility model, a long groove is opened on the top of the workbench. A fixing rod is fixedly installed inside the long groove, and a socket block is movably installed on the surface of the fixing rod.
[0016] As a preferred technical solution of the present utility model, a motor protection cover is arranged on the left side of the vertical plate, and the motor is located inside the motor protection cover. Heat dissipation holes are opened on the surface of the motor protection cover.
[0017] There are five groups of rectangular sleeves, and the five groups of rectangular sleeves are evenly distributed on the surface of the bottom of the rotating rod and the distance between each two groups of rectangular sleeves is the same.
[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0019] 1. The utility model moves the bracket into the furnace by the thrust of the electric push rod. After that, the power of the motor makes the rotating rod rotate, and then the rectangular sleeve also rotates simultaneously. The rectangular block extends out of the interior of the rectangular sleeve by the elastic force of the spring and fits against the inner wall through the scraping plate to clean the inner wall. Compared with the traditional device, this device can be applied to furnaces with different depths by pushing the bracket through the electric push rod, and can clean the inner walls of furnaces with different diameters through the action of the spring, with high practicability.
[0020] 2. The movement of the bracket in the utility model drives the arc-shaped plate to move simultaneously. The impurities scraped by the scraping plate fall into the interior of the arc-shaped plate. After resetting the device, the impurities fall into the interior of the collection box through the through holes, and the impurities in the collection box are taken out through the cooperation between the sliding groove and the sliding block. Compared with the traditional device, this device enters the interior of the furnace synchronously with the rotating rod and collects the impurities through the arc-shaped plate, thereby improving the slag skimming efficiency. And after the impurities in the arc-shaped plate fall into the interior of the collection box through the through holes, they are collected and processed, thereby improving the working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a schematic structural diagram of the utility model;
[0022] Figure 2 is a front structural diagram of the utility model;
[0023] Figure 3 is a schematic structural diagram of the rotating rod of the utility model;
[0024] Figure 4 is a schematic structural diagram of the collection box of the utility model;
[0025] Figure 5 is a schematic cross-sectional structural diagram of the rotating rod of the utility model.
[0026] In the figure: 1, workbench; 2, vertical plate; 3, rotating rod; 4, motor; 5, rectangular sleeve; 6, rectangular block; 7, scraping plate; 8, spring; 9, rectangular groove; 10, bracket; 11, vertical plate; 12, electric push rod; 13, arc-shaped plate; 14, through hole; 15, bottom plate; 16, sliding groove; 17, sliding block; 18, collection box; 19, handle; 20, long groove; 21, fixed rod; 22, socket block; 23, support column; 24, motor protection cover; 25, heat dissipation hole; 26, fixing plate; 27, handrail; 28, protective pad; 29, universal wheel. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0028] As Figures 1 to 5 shown, the present invention provides a slag scraping device for cleaning a furnace used in electrolytic aluminum production, which includes a workbench 1. A vertical plate 2 is movably installed on the top of the workbench 1. A rotating rod 3 is movably installed on the right side of the vertical plate 2. A rectangular sleeve 5 is fixedly installed on the surface of the rotating rod 3;
[0029] A motor 4 is fixedly installed on the left side of the vertical plate 2. The output shaft of the motor 4 is fixedly connected to one end of the rotating rod 3;
[0030] A rectangular block 6 is movably installed inside the rectangular sleeve 5. A spring 8 is arranged between the bottom end inside the rectangular sleeve 5 and the rectangular block 6. A scraping plate 7 is fixedly installed at the bottom of the rectangular block 6;
[0031] A rectangular groove 9 is opened on the surface of the workbench 1 and penetrates through the workbench 1. A bracket 10 is movably installed inside the rectangular groove 9, and the bracket 10 is fixedly connected to the vertical plate 2. One end of the bracket 10 is fixedly connected to an electric push rod 12, and the electric push rod 12 is installed inside a vertical plate 11;
[0032] During use, the device is moved to the side of the furnace. Then, the electric push rod 12 is started. The thrust generated by the electric push rod 12 pushes the bracket 10 to move, so that the rotating rod 3 enters the furnace. After that, the operator starts the motor 4. The power generated by the motor 4 causes the rotating rod 3 to rotate. The rotation of the arc-shaped plate 13 drives the rectangular sleeve 5 to rotate. When the rectangular sleeve 5 rotates, the rectangular block 6 inside it is pushed out by the reaction force of the spring 8, so that the scraping plate 7 fits against the inner wall of the furnace and cleans the inner wall of the furnace through the continuous rotation of the rotating rod 3;
[0033] The thrust of the electric push rod 12 pushes the bracket 10 to move into the furnace. Then, the power of the motor 4 causes the rotating rod 3 to rotate, and the rectangular sleeve 5 also rotates simultaneously. The elastic force of the spring 8 pushes the rectangular block 6 out of the inside of the rectangular sleeve 5 and the scraping plate 7 fits against the inner wall to clean the inner wall. Compared with the traditional device, this device can be applied to furnaces with different depths by pushing the bracket 10 through the electric push rod 12, and can clean the inner walls of furnaces with different diameters through the action of the spring 8, with high practicability.
[0034] Among them, a bottom plate 15 is fixedly installed at the bottom of the vertical plate 11, a chute 16 is formed on the surface of the bottom plate 15, and a slider 17 is movably installed inside the chute 16;
[0035] A collection box 18 is fixedly installed on the top of the slider 17, and a handle 19 is fixedly installed on the back of the collection box 18;
[0036] An arc-shaped plate 13 is fixedly installed at the other end of the bracket 10, and a through hole 14 is formed at the bottom of the arc-shaped plate 13;
[0037] When the electric push rod 12 pushes the bracket 10 to move, the arc-shaped plate 13 at the other end of the bracket 10 also moves synchronously into the furnace. The impurities scraped off the inner wall by the scraper 7 fall inside the arc-shaped plate 13. After the device is reset, the impurities inside the arc-shaped plate 13 fall into the collection box 18 through the through hole 14, and the impurities inside the collection box 18 are taken out through the cooperation between the chute 16 and the slider 17;
[0038] The movement of the bracket 10 drives the arc-shaped plate 13 to move at the same time. The impurities scraped by the scraper 7 fall inside the arc-shaped plate 13. After the device is reset, the impurities fall into the collection box 18 through the through hole 14, and the impurities inside the collection box 18 are taken out through the cooperation between the chute 16 and the slider 17. Compared with the traditional device, this device enters the furnace synchronously with the rotating rod 3 and collects the impurities through the arc-shaped plate 13, thereby improving the slag skimming efficiency. And the impurities inside the arc-shaped plate 13 fall into the collection box 18 through the through hole 14 and are collected and processed, thereby improving the work efficiency.
[0039] Among them, universal wheels 29 are movably installed at the bottom of the bottom plate 15. The number of the universal wheels 29 is four, and the four universal wheels 29 are evenly distributed at the bottom of the bottom plate 15;
[0040] Universal wheels 29 are movably installed at the bottom of the bottom plate 15. The number of the universal wheels 29 is four, and the four universal wheels 29 are evenly distributed at the bottom of the bottom plate 15. The applicability of the device is improved by using the universal wheels 29.
[0041] Among them, a fixing plate 26 is fixedly installed on the surface of the bottom plate 15, a handrail 27 is fixedly installed on the left side of the fixing plate 26, and a protective pad 28 is arranged on the surface of the handrail 27;
[0042] A fixing plate 26 is fixedly installed on the surface of the bottom plate 15, a handrail 27 is fixedly installed on the left side of the fixing plate 26, and a protective pad 28 is arranged on the surface of the handrail 27. The device can be moved through the cooperation of the handrail 27 and the universal wheels 29, thereby improving the applicability of the device.
[0043] Among them, support columns 23 are fixedly installed between the workbench 1 and the bottom plate 15, and the number of support columns 23 is two;
[0044] Support columns 23 are fixedly installed between the workbench 1 and the bottom plate 15, and the number of support columns 23 is two. By the combined use of the two support columns 23 and the vertical plate 11, the stability of the device during operation can be improved, thereby improving the slag scraping efficiency.
[0045] Among them, a long groove 20 is opened at the top of the workbench 1, a fixing rod 21 is fixedly installed inside the long groove 20, and a socket block 22 is movably installed on the surface of the fixing rod 21;
[0046] A long groove 20 is opened at the top of the workbench 1, a fixing rod 21 is fixedly installed inside the long groove 20, and a socket block 22 is movably installed on the surface of the fixing rod 21. By connecting the socket block 22 with the vertical plate 2, the vertical plate 2 is made more stable while moving.
[0047] Among them, a motor protection cover 24 is arranged on the left side of the vertical plate 2, and the motor 4 is located inside the motor protection cover 24. Heat dissipation holes 25 are opened on the surface of the motor protection cover 24;
[0048] A motor protection cover 24 is arranged on the left side of the vertical plate 2, and the motor 4 is located inside the motor protection cover 24. The motor protection cover 24 protects the motor 4 inside from being damaged by collision with external objects. Heat dissipation holes 25 are opened on the surface of the motor protection cover 24, and the motor 4 is cooled through the heat dissipation holes 25.
[0049] The working principle and usage process of the present utility model:
[0050] During use, the device is moved to the side of the furnace, and then the electric push rod 12 is started. The thrust generated by the electric push rod 12 pushes the bracket 10 to move, so that the rotating rod 3 enters the furnace. Then the staff starts the motor 4, and the power generated by the motor 4 makes the rotating rod 3 rotate. The rotation of the arc-shaped plate 13 drives the rectangular sleeve 5 to rotate. When the rectangular sleeve 5 rotates, the rectangular block 6 inside it extends under the reaction force of the spring 8, so that the scraper 7 fits against the inner wall of the furnace and cleans the inner wall of the furnace through the continuous rotation of the rotating rod 3.
[0051] When the thrust of the electric push rod 12 pushes the bracket 10 to move, the arc-shaped plate 13 at the other end of the bracket 10 also moves into the furnace synchronously. The impurities scraped off the inner wall by the scraper 7 fall inside the arc-shaped plate 13. After the device is reset, the impurities inside the arc-shaped plate 13 fall into the collection box 18 through the through hole 14, and the impurities inside the collection box 18 are taken out through the cooperation between the chute 16 and the slider 17.
[0052] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0053] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A furnace cleaning and slag removal device for electrolytic aluminum, comprising a workbench (1), characterized in that: A vertical plate (2) is movably mounted on the top of the workbench (1), a rotating rod (3) is movably mounted on the right side of the vertical plate (2), and a rectangular sleeve (5) is fixedly mounted on the surface of the rotating rod (3); A motor (4), wherein the motor (4) is fixedly mounted on the left side of the vertical plate (2), and an output shaft of the motor (4) is fixedly connected to one end of the rotating rod (3); A rectangular block (6), wherein the rectangular block (6) is movably mounted inside the rectangular sleeve (5), a spring (8) is arranged between the rectangular block (6) and the bottom end inside the rectangular sleeve (5), and a scraper (7) is fixedly mounted on the bottom of the rectangular block (6); A rectangular groove (9) is provided on the surface of the workbench (1) and passes through the workbench (1); a bracket (10) is movably installed inside the rectangular groove (9), and the bracket (10) is fixedly connected to the vertical plate (2); one end of the bracket (10) is fixedly connected to an electric push rod (12), and the electric push rod (12) is installed inside the vertical plate (11) and is closely attached to the inner wall of the vertical plate (11).
2. The device for cleaning and slagging aluminum electrolytic furnace according to claim 1, characterized in that: A bottom plate (15) is fixedly mounted on the bottom of the vertical plate (11), a sliding groove (16) is provided on the surface of the bottom plate (15), and a sliding block (17) is movably mounted inside the sliding groove (16); A collection box (18), wherein the collection box (18) is movably mounted on the top of the bottom plate (15), a slider (17) is fixedly mounted on the bottom of the collection box (18), and a handle (19) is fixedly mounted on the back of the collection box (18); An arc-shaped plate (13), wherein the arc-shaped plate (13) is fixedly mounted on the other end of the bracket (10), and a through hole (14) is provided at the bottom of the arc-shaped plate (13).
3. The furnace cleaning and slag removal device for electrolytic aluminum according to claim 2, characterized in that: Universal wheels (29) are movably mounted at the bottom of the base plate (15). There are four universal wheels (29) which are evenly distributed at the bottom of the base plate (15).
4. The device for cleaning and slagging aluminum electrolysis furnace according to claim 2, characterized in that: A fixing plate (26) is fixedly mounted on the surface of the bottom plate (15), an armrest (27) is fixedly mounted on the left side of the fixing plate (26), and a protective pad (28) is arranged on the surface of the armrest (27).
5. The furnace cleaning and slag removal device for electrolytic aluminum according to claim 1, characterized in that: A support column (23) is fixedly installed between the workbench (1) and the bottom plate (15), and there are two support columns (23).
6. The device for cleaning and slagging aluminum electrolytic furnace according to claim 1, characterized in that: A long slot (20) is provided on the top of the workbench (1), a fixing rod (21) is fixedly installed inside the long slot (20), and a socket block (22) is movably installed on the surface of the fixing rod (21).
7. The furnace cleaning and slag removal device for electrolytic aluminum according to claim 1, characterized in that: A motor protection cover (24) is provided on the left side of the vertical plate (2), and the motor (4) is located inside the motor protection cover (24). A heat dissipation hole (25) is provided on the surface of the motor protection cover (24).