Two-section type metal slitting shearing machine
By designing a two-stage striping mechanism and a slide rail slide structure in a metal striping shearing machine, the problems of low cutting tool design efficiency and inconvenient replacement in the prior art are solved, and the effect of improving product yield and processing efficiency is achieved.
Patent Information
- Application Number
- CN202421663090.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The cutting knife design of existing metal stripe shearers has problems such as inefficient and high product defect rate, and it is inconvenient to replace the cutting knife.
A two-stage metal stripe shearing machine is designed, which adopts a movably installed stripe mechanism between the driven seat mechanism and the active seat mechanism. The stripe mechanism is composed of two stripe shafts. The cutter is located between the first slicing shaft and the second slicing shaft. The outer diameter is different to reduce the feed distance, and the disassembly and assembly of the cutter is facilitated through the slide rail and slide structure.
It improves the yield of the product, reduces the feed distance between the cutter and the cutter, simplifies the cutting tool replacement process, and improves the overall processing efficiency.
Smart Images

Figure CN223028568U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal slitting, in particular to a two-stage metal slitting multiple shear machine. Background Technique
[0002] During the processing of transformer cores, in order to prevent the cores from generating heat and wasting a large amount of electric energy, silicon steel sheets are used for pressing. Silicon steel is steel doped with a small amount of silicon, and its resistivity is larger than that of ordinary steel. Making the silicon steel into thin sheets is to cut off the path of eddy current by means of the insulating paint between the sheets, so that the eddy current is restricted within the narrow thin sheets, further increasing the resistance and reducing the eddy current. Before forming, the silicon steel sheets are steel strips. A metal slitting multiple shear machine is used to slit the steel strips, and the slit silicon steel is wound and packed and sent to a stamping device to be stamped into the required core shape.
[0003] At present, the cutting knives of the metal slitting multiple shear machines on the market are all installed on a slitting shaft. When slitting the steel strip, the cutting knife contacts the steel strip to complete the cutting. In this way, the cutting efficiency is low. At the same time, in order to facilitate replacement, the existing cutting knives are detachably installed on the slitting shaft. In order not to disassemble the slitting shaft during the installation process, the cutting knives are all set in a semicircular shape. However, this design will cause damage to the steel strip during the cutting process. In addition, the slitting shaft of the existing metal slitting multiple shear machine is a single shaft, and the feed distance between the cutting knives is large, resulting in a high defective rate of the cut products. For this reason, the inventor designed a two-stage metal slitting multiple shear machine. Content of the Utility Model
[0004] The purpose of the utility model is to provide a two-stage metal slitting multiple shear machine, which has the advantages of simple structure, reasonable design, can replace the cutting knife without disassembling the slitting shaft, and can reduce the feed distance between the cutting knives and improve the yield of products, and solves the problems raised in the above technical background.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A two-stage metal slitting multiple shear machine, which includes a base. Sliding pads and fixed pads are respectively arranged at both ends of the base. Among them, a slide rail is arranged on the sliding pad, and a slider is slidably arranged on the slide rail. A driven seat mechanism is fixedly installed on the slider, and a driving seat mechanism is fixedly installed on the fixed pad. A slitting mechanism is movably installed between the driven seat mechanism and the driving seat mechanism. The slitting mechanism is composed of two slitting shafts. The two slitting shafts are arranged at intervals. Each slitting shaft includes a shaft body. A first slitting shaft and a second slitting shaft are arranged on the shaft body. A cutting knife is arranged between the first slitting shaft and the second slitting shaft. External threads are arranged at the ends of the first slitting shaft and the second slitting shaft away from the cutting knife, and a limit ring is threadedly connected to the external threads. The limit ring limits the metal strip on the slitting shaft.
[0006] Preferably, the metal slitting and shearing machine further includes a slitting shaft driving mechanism, which is located on one side of the base. The slitting shaft driving mechanism includes a motor base and a shaft body motor arranged on the motor base. The output ends of the shaft body motor are respectively connected to two slitting shafts and drive the two slitting shafts to rotate.
[0007] Preferably, the sliding cushion plate and the fixed cushion plate are integrally formed with the base, and the height value of the sliding cushion plate is less than the height value of the fixed cushion plate.
[0008] Preferably, a driven seat driving mechanism for driving the driven seat mechanism to move along the length direction of the slide rail is movably arranged on the sliding cushion plate. The driven seat driving mechanism includes a driven seat motor fixedly installed on the sliding cushion plate and a first lead screw rotatably connected to the driven seat motor. A first sliding sleeve is sleeved on the first lead screw, and the first sliding sleeve is fixedly connected to the driven seat mechanism.
[0009] Preferably, the slide rails are straight slide rails arranged in parallel, and the cross section of the slide rail is in the shape of an I-beam.
[0010] Preferably, the driven seat mechanism includes a driven seat plate fixedly connected to the slider and a lower driven seat fixedly installed on the driven seat plate. A driven guide post is fixedly installed on the lower driven seat. The driven guide post penetrates through the upper driven seat from bottom to top and is fixedly connected to the driven top plate. A driven seat driving mechanism for driving the upper driven seat to press down is installed on the driven top plate.
[0011] Preferably, the lower driven seat and the upper driven seat are provided with secondary rotation holes for installing slitting shafts, and secondary rotary bearings are embedded in the secondary rotation holes.
[0012] Preferably, the main seat mechanism includes a lower main seat fixedly installed on the fixed cushion plate. A main guide post is fixedly installed on the lower main seat. There are multiple main guide posts. The multiple main guide posts penetrate through the upper main seat from bottom to top and are fixedly connected to the main top plate. A main seat driving mechanism is installed on the main top plate. The lower main seat and the upper main seat are provided with main rotation holes for installing slitting shafts, and main rotary bearings are embedded in the main rotation holes.
[0013] Preferably, the main seat driving mechanism and the driven seat driving mechanism have the same structure. They both include a reduction motor and a lead screw motor fixedly installed on the main top plate or the driven top plate. The output end of the reduction motor is connected to the input end of the lead screw motor. The output end of the lead screw motor is fixedly connected to a second lead screw. The output end of the second lead screw penetrates through the main top plate or the driven top plate from top to bottom and is inserted into a second sliding sleeve on the upper main seat or the upper driven seat.
[0014] Preferably, the first slitting shaft and the second slitting shaft have the same length, and the outer diameter value of the first slitting shaft is smaller than the outer diameter value of the second slitting shaft.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] 1. The present utility model provides a two-stage metal slitting and shearing machine. The overall structure of the metal slitting and shearing machine is simple and reasonably designed. By movably installing a slitting mechanism between a driven seat mechanism and a driving seat mechanism, the slitting mechanism is composed of two slitting shafts. Both slitting shafts include a shaft body and a first slitting shaft and a second slitting shaft provided on the shaft body. A cutting knife is provided between the first slitting shaft and the second slitting shaft. The position of the cutting knife can be adjusted according to the width of the steel strip to be slit. Compared with the traditional semi-circular cutting knife, it will not cause damage to the steel strip. Among them, the outer diameter value of the first slitting shaft is smaller than the outer diameter value of the second slitting shaft. The advantage of such a design is that when installing the cutting knife, the feeding distance between the cutting knives can be effectively reduced, and the yield of the product can be improved.
[0017] 2. The present utility model is provided with a slide rail on the sliding cushion plate, a slider is slidably arranged on the slide rail, and a driven seat mechanism is fixedly installed on the slider. When the cutting knife needs to be replaced, the driven seat mechanism moves along the length direction of the slide rail under the action of a driven seat driving mechanism, which is convenient for removing the circular cutting knife from the two slitting shafts, achieving the purpose of convenient disassembly and assembly. Description of the Drawings
[0018] Figure 1 is the overall structure diagram of the present utility model;
[0019] Figure 2 is the structure diagram of the driven seat mechanism of the present utility model;
[0020] Figure 3 is the structure diagram of the driving seat mechanism of the present utility model;
[0021] Figure 4 is the structure diagram of the driven seat driving mechanism of the present utility model;
[0022] Figure 5 is the structure diagram of the slitting shaft of the present utility model;
[0023] Figure 6 is the structure diagram of the slitting shaft driving mechanism of the present utility model;
[0024] Figure 7 is the structure diagram of the driven seat driving mechanism of the present utility model.
[0025] The reference numerals and names in the drawings are as follows:
[0026] 1. Base; 2. Sliding backing plate; 3. Fixed backing plate; 4. Slide rail; 5. Slide block; 6. Driven seat mechanism; 61. Driven seat plate; 62. Lower driven seat; 63. Driven guiding column; 64. Upper driven seat; 65. Driven top plate; 66. Driven seat driving mechanism; 67. Driven rotation hole; 68. Driven rotary bearing; 7. Driving seat mechanism; 71. Lower driving seat; 72. Driving guiding column; 73. Upper driving seat; 74. Driving top plate; 75. Driving seat driving mechanism; 76. Main rotation hole; 77. Main rotary bearing; 8. Strip splitting mechanism; 81. Strip splitting shaft; 811. Shaft body; 812. First slitting shaft; 813. Second slitting shaft; 814. Cutting tool; 815. External thread; 816. Limit ring; 9. Strip splitting shaft driving mechanism; 91. Motor base; 92. Shaft body motor; 10. Driven seat driving mechanism; 101. Driven seat motor; 102. First lead screw; 103. First sliding sleeve; 11. Reducing motor; 12. Lead screw motor; 13. Second lead screw; 14. Second sliding sleeve. Detailed implementation mode
[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
[0028] In the description of the embodiments of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the embodiments of the present invention, "a plurality" means two or more, unless otherwise specifically defined.
[0029] In the embodiments of the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "linkage", "fixation", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.
[0030] Please refer to Figure 1 , an embodiment provided by the present utility model: a two-stage metal slitting and multiple shearing machine, the metal slitting and multiple shearing machine includes a base 1, two ends of the base 1 are respectively provided with a sliding backing plate 2 and a fixed backing plate 3, a slide rail 4 is arranged on the sliding backing plate 2, a slider 5 is slidably arranged on the slide rail 4, a driven seat mechanism 6 is fixedly installed on the slider 5, a driving seat mechanism 7 is fixedly installed on the fixed backing plate 3, a slitting mechanism 8 is movably installed between the driven seat mechanism 6 and the driving seat mechanism 7, the slitting mechanism 8 is composed of two slitting shafts 81, the two slitting shafts 81 are arranged at intervals, a driven seat driving mechanism 10 for driving the driven seat mechanism 6 to move along the length direction of the slide rail 4 is movably arranged on the sliding backing plate 2, the metal slitting and multiple shearing machine further includes a slitting shaft driving mechanism 9, the slitting shaft driving mechanism 9 is located on one side of the base 1, and the two slitting shafts 81 are driven to rotate by the slitting shaft driving mechanism 9.
[0031] Specifically, the sliding backing plate 2 and the fixed backing plate 3 are integrally formed with the base 1, and the height value of the sliding backing plate 2 is less than the height value of the fixed backing plate 3.
[0032] Specifically, the slide rail 4 is a straight slide rail arranged in parallel, and the cross section of the slide rail 4 is in an I-shaped configuration.
[0033] Please refer to again Figure 1 , the overall structure of the metal slitting and multiple shearing machine in the present utility model is simple and reasonably designed. By driving the driven seat mechanism 6 to move along the length direction of the slide rail 4 through the driven seat driving mechanism 10, the purpose of facilitating the disassembly and assembly of the two slitting shafts 81 is achieved. The two slitting shafts 81 are used to realize the slitting of the steel strip, and the slitting effect is better. Compared with single-axis slitting, the defective rate of the product is lower.
[0034] Please refer to Figure 2, the follower seat mechanism 6 in the figure includes a follower seat plate 61 fixedly connected to the above-mentioned slider 5 and a lower follower seat 62 fixedly installed on the follower seat plate 61. A follower guide post 63 is fixedly installed on the lower follower seat 62. The follower guide post 63 passes through the upper follower seat 64 from bottom to top and is fixedly connected to a follower top plate 65. A follower seat driving mechanism 66 for driving the upper follower seat 64 to press down is installed on the follower top plate 65.
[0035] Specifically, the lower follower seat 62 and the upper follower seat 64 are provided with follower rotation holes 67 for installing the slitting shaft 81, and a follower rotary bearing 68 is embedded in the follower rotation hole 67.
[0036] Please refer to Figure 3 , the driving seat mechanism 7 in the figure includes a lower driving seat 71 fixedly installed on the above-mentioned fixed backing plate 3. An active guide post 72 is fixedly installed on the lower driving seat 71. A plurality of the active guide posts 72 are provided. The plurality of active guide posts 72 pass through the upper driving seat 73 from bottom to top and are fixedly connected to an active top plate 74. An active seat driving mechanism 75 is installed on the active top plate 74. The lower driving seat 71 and the upper driving seat 73 are provided with main rotation holes 76 for installing the slitting shaft 81, and a main rotary bearing 77 is embedded in the main rotation hole 76.
[0037] Please refer to again Figures 2 to 4 , the structures of the active seat driving mechanism 75 and the follower seat driving mechanism 66 in the figure are the same. They both include a reduction motor 11 and a lead screw motor 12 fixedly installed on the active top plate 74 or the follower top plate 65. The output end of the reduction motor 11 is connected to the input end of the lead screw motor 12. The output end of the lead screw motor 12 is fixedly connected to a second lead screw 13. The output end of the second lead screw 13 passes through the active top plate 74 or the follower top plate 65 from top to bottom and is inserted into a second sliding sleeve 14 on the upper driving seat 73 or the upper follower seat 64.
[0038] Please refer to Figure 5 , the slitting shaft 81 in the figure includes a shaft body 811. A first slitting shaft 812 and a second slitting shaft 813 are arranged on the shaft body 811. A cutting knife 814 is arranged between the first slitting shaft 812 and the second slitting shaft 813. External threads 815 are arranged at one ends of the first slitting shaft 812 and the second slitting shaft 813 away from the cutting knife 814. A limit ring 816 is threadedly connected to the external threads 815. The limit ring 816 limits the metal strip on the slitting shaft 81.
[0039] Specifically, the first slitting shaft 812 and the second slitting shaft 813 have the same length, and the outer diameter value of the first slitting shaft 812 is smaller than the outer diameter value of the second slitting shaft 813.
[0040] Please refer to Figure 6The stripe shaft driving mechanism 9 in the figure includes a motor base 91 and a shaft motor 92 arranged on the motor base 91. The output ends of the shaft motor 92 are respectively connected to the two stripe shafts 81 and drive the two stripe shafts 81 to rotate.
[0041] See also Figure 7 The driven seat driving mechanism 10 in the figure includes a driven seat motor 101 fixedly mounted on the above-mentioned sliding pad 2 and a first screw rod 102 rotatably connected to the driven seat motor 101, and a first sliding sleeve 103 is sleeved on the first screw rod 102, and the first sliding sleeve 103 is fixedly connected to the driven seat mechanism 6.
[0042] Please refer again Figures 1 to 7 When the two-stage metal slitting shearing machine in the utility model is working, the rolled steel strip is pulled by a traction wheel (not shown in the figure) and passes between the two slitting shafts 81 of the two-stage metal slitting shearing machine. The slitting shaft driving mechanism 9 drives the two slitting shafts 81 to rotate, and further drives the cutter 814 to rotate to complete the slitting of the steel strip. When the cutter 814 needs to be replaced, the driven seat mechanism 6 moves along the length direction of the slide rail 4 under the action of the driven seat driving mechanism 10, so as to facilitate the removal of the circular cutter 814 from the two slitting shafts 81, thereby achieving the purpose of convenient disassembly and assembly.
[0043] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A two-stage metal stripping shearing machine, comprising a base (1), characterized in that: The two ends of the base (1) are respectively provided with a sliding pad (2) and a fixed pad (3), wherein the sliding pad (2) is provided with a slide rail (4), a slider (5) is slidably provided on the slide rail (4), a driven seat mechanism (6) is fixedly installed on the slider (5), an active seat mechanism (7) is fixedly installed on the fixed pad (3), a stripping mechanism (8) is movably installed between the driven seat mechanism (6) and the active seat mechanism (7), and the stripping mechanism (8) is composed of two stripping shafts (81), the two stripping shafts (81) are arranged at intervals, and each stripping shaft (81) is provided with a plurality of stripping shafts (81) and a plurality of stripping shafts (81) arranged at intervals. The stripping shaft (81) comprises a shaft body (811), on which a first stripping shaft (812) and a second stripping shaft (813) are arranged, a cutter (814) is arranged between the first stripping shaft (812) and the second stripping shaft (813), and both ends of the first stripping shaft (812) and the second stripping shaft (813) away from the cutter (814) are provided with external threads (815), and a limiting ring (816) is threadedly connected to the external threads (815), and the limiting ring (816) limits the metal strip on the stripping shaft (81).
2. A two-stage metal stripping shearing machine according to claim 1, characterized in that: The invention also comprises a stripe shaft driving mechanism (9), wherein the stripe shaft driving mechanism (9) is located on one side of the base (1), and comprises a motor seat (91) and a shaft motor (92) arranged on the motor seat (91), wherein the output end of the shaft motor (92) is respectively connected to the two stripe shafts (81) and drives the two stripe shafts (81) to rotate.
3. A two-stage metal stripping shearing machine according to claim 1, characterized in that: The sliding pad (2) and the fixed pad (3) are integrally formed with the base (1), and the height of the sliding pad (2) is smaller than the height of the fixed pad (3).
4. A two-stage metal stripping shearing machine according to claim 1, characterized in that: A driven seat driving mechanism (10) is movably arranged on the sliding pad (2) to drive the driven seat mechanism (6) to move along the length direction of the slide rail (4); the driven seat driving mechanism (10) comprises a driven seat motor (101) fixedly mounted on the sliding pad (2) and a first screw rod (102) rotatably connected to the driven seat motor (101); a first sliding sleeve (103) is sleeved on the first screw rod (102), and the first sliding sleeve (103) is fixedly connected to the driven seat mechanism (6).
5. A two-stage metal stripping shearing machine according to claim 1, characterized in that: The slide rails (4) are linear slide rails arranged in parallel, and the cross section of the slide rails (4) is in an I-shape.
6. A two-stage metal stripping shearing machine according to claim 1, characterized in that: The driven seat mechanism (6) comprises a driven seat plate (61) fixedly connected to the slider (5) and a lower driven seat (62) fixedly mounted on the driven seat plate (61); a driven guide column (63) is fixedly mounted on the lower driven seat (62); the driven guide column (63) penetrates the upper driven seat (64) from bottom to top and is fixedly connected to the driven top plate (65); a driven seat driving mechanism (66) for driving the upper driven seat (64) to press downward is mounted on the driven top plate (65).
7. A two-stage metal stripping shearing machine according to claim 6, characterized in that: The lower driven seat (62) and the upper driven seat (64) are provided with a slave rotation hole (67) for installing the strip shaft (81), and a slave rotation bearing (68) is embedded and installed in the slave rotation hole (67).
8. A two-stage metal stripping shearing machine according to claim 1, characterized in that: The active seat mechanism (7) comprises a lower active seat (71) fixedly mounted on a fixed pad (3); an active guide column (72) is fixedly mounted on the lower active seat (71); a plurality of active guide columns (72) are provided; the plurality of active guide columns (72) penetrate the upper active seat (73) from bottom to top and are fixedly connected to an active top plate (74); an active seat driving mechanism (75) is mounted on the active top plate (74); a main rotating hole (76) for mounting a strip shaft (81) is provided on the lower active seat (71) and the upper active seat (73); a main rotating bearing (77) is embedded and mounted in the main rotating hole (76).
9. A two-stage metal stripping shearing machine according to claim 8, characterized in that: The active seat driving mechanism (75) and the driven seat driving mechanism (66) have the same structure, and both comprise a reduction motor (11) and a screw motor (12) fixedly mounted on the active top plate (74) or the driven top plate (65); the output end of the reduction motor (11) is connected to the input end of the screw motor (12); the output end of the screw motor (12) is fixedly connected to the second screw (13); the output end of the second screw (13) penetrates the active top plate (74) or the driven top plate (65) from top to bottom, and then is plugged into the second sliding sleeve (14) on the upper active seat (73) or the upper driven seat (64).
10. A two-stage metal stripping shearing machine according to claim 1, characterized in that: The first slitting axis (812) and the second slitting axis (813) have the same length, and the outer diameter of the first slitting axis (812) is smaller than the outer diameter of the second slitting axis (813).