Plasma cutting machine for stainless steel plaque for elevator car decoration
By designing a plasma cutting machine that includes auxiliary loading and unloading components and cutting positioning components, the problem of inconvenience in loading large-sized stainless steel trim during the elevator car decoration process is solved, and convenient loading and unloading of stainless steel trim is achieved.
Patent Information
- Application Number
- CN202422583827.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-10-25
AI Technical Summary
During the decoration of the elevator car, the stainless steel trim to be processed is large in size, which leads to inconvenient loading during cutting and affects processing efficiency.
A plasma cutting machine including an auxiliary loading and unloading assembly, a cutting positioning assembly and a plasma cutting head adjustment assembly is designed. The auxiliary loading and unloading assembly realizes loading and unloading through the first support plate, and conveniently place and remove the stainless steel trim; the cutting positioning assembly ensures that the stainless steel trim is cut at a designated position at the lower part of the plasma cutting head through the height adjustment mechanism and the second support plate.
It realizes convenient loading and unloading of stainless steel trim panels, improves cutting efficiency, and solves the problem of inconvenient loading of large-sized stainless steel trim panels when cutting.
Smart Images

Figure CN223028689U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plasma cutters, and particularly relates to a plasma cutter for stainless steel decorative plates used in elevator car decoration. Background Art
[0002] A plasma cutter is a machine that processes metal materials by means of plasma cutting technology. Plasma cutting is a processing method that uses the heat of a high-temperature plasma arc to melt (and vaporize) part or locally of the metal at the workpiece cutting edge, and discharges the molten metal by means of the momentum of the high-speed plasma to form a cutting edge. Plasma cutting has many advantages such as a flat cutting edge and high cutting efficiency. Therefore, plasma cutters are widely used in various industries.
[0003] When an elevator car is decorated in the later stage, stainless steel decorative plates need to be used as decoration materials, and during use, hole-cutting operations need to be performed on the stainless steel decorative plates. With the increasing number of buildings in recent years, the processing demand is also increasing. However, since the length of the stainless steel decorative plate to be processed is between 1.5 - 2.5 m and the width is between 0.6 - 1 m, due to the large size, it is inconvenient to load and unload during cutting. Summary of the Utility Model
[0004] To overcome the above deficiencies in the prior art, the utility model provides a plasma cutter for stainless steel decorative plates used in elevator car decoration with convenient loading and unloading.
[0005] The technical solution of the utility model is as follows:
[0006] A plasma cutter for stainless steel decorative plates used in elevator car decoration, comprising a frame and a plasma cutting head. An auxiliary loading and unloading component, a cutting positioning component, a plasma cutting head adjustment component and a control unit are respectively arranged at the frame;
[0007] The auxiliary loading and unloading component includes a plurality of first support plates, each of the first support plates is fixedly connected to the frame, and the upper edges of each of the first support plates are coplanar;
[0008] The cutting positioning component includes a plurality of second support plates and a bottom support. The lower parts of each of the second support plates are connected to the bottom support. Through a height adjustment mechanism between the bottom support and the frame, each of the second support plates can protrude out of the plane where the upper edges of the first support plates are located along the gaps between the first support plates;
[0009] The plasma cutting head adjustment component includes a cantilever slidably connected to the frame, a clamping seat for clamping the plasma cutting head slidably connected to the cantilever, and
[0010] a first driving motor for adjusting the position of the cantilever and a second driving motor for adjusting the position of the clamping seat;
[0011] The first driving motor, the second driving motor, the height adjusting mechanism and the plasma cutting head are respectively electrically connected to the control unit.
[0012] Preferably, a first baffle is provided at any one of the first support plates located on the side, and the first baffle is an X-axis (or Y-axis) scale for the movement of the clamping seat;
[0013] Blocks are provided at the ends of the first support plates, and the blocks are collinear, and the blocks are Y-axis (or X-axis) scales for the movement of the clamping seat.
[0014] In any of the above solutions, preferably, a lubricating layer is provided at the upper edge of each of the first support plates.
[0015] In any of the above solutions, preferably, the material of the lubricating layer is polytetrafluoroethylene.
[0016] In any of the above solutions, preferably, the upper edges of the second support plates are serrated, and the high points at the upper edges of the second support plates are coplanar.
[0017] In any of the above solutions, preferably, the height adjusting mechanism includes a push rod, the push rod is arranged between the frame and the bottom bracket, and a mutually matched slideway and slider are arranged between the edge of the bottom bracket and the frame.
[0018] In any of the above solutions, preferably, a guide rod is arranged at the bottom of the slideway along the sliding direction of the slider, a through hole for the guide rod to pass through is arranged on the slider, a spring is sleeved on the guide rod, and the two ends of the spring are respectively in contact with the bottom of the slideway and the slider.
[0019] In any of the above solutions, preferably, the push rod is an electric push rod or a pneumatic push rod.
[0020] In any of the above solutions, preferably, the chip of the control unit is a single-chip microcomputer or a PLC programmable controller.
[0021] In any of the above solutions, preferably, mutually matched linear shafts and linear bearings are arranged between the cantilever and the frame and between the clamping seat and the cantilever.
[0022] For the plasma cutting machine of the stainless steel decorative plate for elevator car decoration of the present utility model, during loading, the stainless steel decorative plate to be processed is placed on the first support plate of the auxiliary loading and unloading assembly. During cutting, the bottom bracket is lifted by the height adjusting mechanism, and the stainless steel decorative plate to be processed is moved to the lower part of the plasma cutting head through the second support plate. After cutting is completed, the height adjusting mechanism retracts, and the processed stainless steel decorative plate falls back to the first support plate. Therefore, it has the beneficial effect of convenient loading and unloading. Description of the Drawings
[0023] Figure 1 An exploded view of a plasma cutting machine for a stainless steel decorative panel used in the elevator car decoration of the present utility model.
[0024] Figure 2 A schematic diagram of a preferred embodiment of the cooperation of each first support plate of the plasma cutting machine for the stainless steel decorative panel used in the elevator car decoration of the present utility model.
[0025] Figure 3 A schematic diagram of a preferred embodiment of the height adjustment mechanism of the plasma cutting machine for the stainless steel decorative panel used in the elevator car decoration of the present utility model.
[0026] Figure 4 A schematic diagram of the circuit connection of the plasma cutting machine for the stainless steel decorative panel used in the elevator car decoration of the present utility model.
[0027] Explanation of the reference numerals in the figure:
[0028] Cross beam; 102 - First support plate; 103 - Cantilever; 104 - Clamping seat; 105 - Second support plate; 106 - Frame; 107 - Slideway; 108 - Push rod; 109 - Slide block; 110 - Bottom support; 111 - First baffle; 112 - Stopper; 113 - Guide rod; 114 - Spring; 115 - Through hole. Detailed implementation manners
[0029] The technical solutions of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0030] In the description of the present utility model, if terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, if terms such as "first", "second", "third" appear, they are only for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0031] Embodiment 1:
[0032] The plasma cutting machine for the stainless steel decorative panel used in the elevator car decoration provided by the present utility model is used for performing hole cutting operations on the cut stainless steel decorative panels.
[0033] As Figure 1 , 4 shown in the embodiments, the frame 106 is used to mount each component. Among them, to improve the mechanical strength of the frame 106, the frame 106 can be welded from profiles such as angle steel, strip steel, and square tubes.
[0034] The auxiliary loading and unloading assembly is used to load and unload the stainless steel ornaments to be processed. Specifically, the auxiliary loading and unloading assembly includes a plurality of first support plates 102. Each first support plate 102 is used to support the stainless steel ornament plate to be processed. A cross beam 101 is provided at the frame 106. During assembly, both ends of each first support plate 102 are fixedly connected to the cross beam 101 and the frame 106 respectively. Among them, each first support plate 102 is preferably arranged in parallel, and the upper edges of each first support plate 102 are coplanar, so as to ensure that the upper edges of each first support plate 102 can contact the stainless steel ornament plate, so as to ensure that when the stainless steel ornament plate to be processed is placed at the auxiliary loading and unloading assembly, it will not undergo a large deformation due to the action of gravity.
[0035] During loading, the stainless steel ornament plate to be processed is slid in along the upper edges of each first support plate 102, and the position of the stainless steel ornament plate to be processed is finely adjusted so that two adjacent side edges of the stainless steel ornament plate to be processed coincide with the X-axis and Y-axis along which the clamping seat 104 moves respectively. During unloading, the processed stainless steel ornament plate is slid out along each first support plate 102.
[0036] The cutting and positioning assembly is used to lift out the stainless steel ornament plate to be processed placed at the auxiliary loading and unloading assembly and send the stainless steel ornament plate to be processed to the plasma cutting head. Specifically, the cutting and positioning assembly includes a plurality of second support plates 105 and a bottom support 110. The lower part of each second support plate 105 is connected to the bottom support 110. Through the height adjustment mechanism between the bottom support 110 and the frame 106, each second support plate 105 can protrude out of the plane where the upper edges of each first support plate 102 are located along the gap between the first support plates 102, so that the stainless steel ornament plate to be processed is located at a specified position below the plasma cutting head.
[0037] Under the control of the control unit, the plasma cutting head adjustment assembly adjusts the position of the plasma cutting head to complete the cutting of the stainless steel decorative panel to be processed. Specifically, the laser cutting head adjustment assembly includes a cantilever 103 slidably connected to the frame 106. A clamping seat 104 for clamping the plasma cutting head is slidably connected to the cantilever 103. A first driving motor for adjusting the position of the cantilever 103 is provided between the cantilever 103 and the frame 106, and a second driving motor for adjusting the position of the clamping seat 104 is provided between the clamping seat 104 and the cantilever 103. Among them, in order to achieve the accuracy of the actions of the cantilever 103 and the clamping seat 104, the connection between the cantilever 103 and the frame 106 and between the clamping seat 104 and the cantilever 103 is respectively realized by the cooperation of a linear bearing and a linear shaft.
[0038] A number of I / O interfaces are provided at the control unit. The first driving motor, the second driving motor, the height adjustment mechanism, and the plasma cutting head are respectively electrically connected to the corresponding I / O interfaces at the control unit.
[0039] During use, the cutting parameters of the stainless steel decorative panel to be processed are pre-input into the control unit, and the stainless steel decorative panel to be processed is placed at the auxiliary loading and unloading assembly. Press the start switch. After the control unit receives the start signal, the control unit sends a signal to the height adjustment mechanism, and the bottom support 110 is lifted by the height adjustment mechanism. After a certain delay time (such as 10S) to ensure that the action of the height adjustment mechanism is completed, the control unit controls the first driving motor and the second driving motor to execute actions according to the cutting parameters of the stainless steel decorative panel to be processed. When the clamping seat 104 reaches the cutting area, the control unit sends an opening signal to the plasma cutting head to complete the cutting of the stainless steel decorative panel to be processed. After cutting, the control unit moves the clamping seat 104 to the initial position through the first driving motor and the second driving motor, and at the same time sends a signal to the height adjustment mechanism to perform a reverse action. The bottom plate at the cutting positioning assembly drops, and the processed stainless steel decorative panel falls on the upper edges of the first support plates 102. The staff can pull out the processed stainless steel decorative panel along the upper edges of the first support plates 102.
[0040] Among them, the chip of the control unit is a single-chip microcomputer or a PLC programmable controller.
[0041] It can be understood that the function of the control unit depends on the control unit hardware itself and the program installed in the control unit. It should be noted that the writing of the program is based on the above description of the working principle of the plasma cutting machine for the stainless steel decorative panel of the elevator car decoration. Among them, when writing the program, the specific assembly language, the called functions, and the data debugging methods, etc. are all prior arts, and the program installed in the control unit of the present application is not the content protected by this solution.
[0042] Embodiment 2:
[0043] On the basis of Embodiment 1, as Figure 2 shown in the embodiment, in order to quickly align the adjacent two edges of the stainless steel decorative plate to be processed with the X-axis and Y-axis of the clamping seat 104 moving. A first baffle 111 is provided at any one of the first support plates 102 located on the side, and the first baffle 111 is a scale for the X-axis (or Y-axis) of the clamping seat 104 to move.
[0044] Blocks 112 are provided at the ends of the first support plates 102, the blocks 112 are collinear, and the blocks 112 are scales for the Y-axis (or X-axis) of the clamping seat 104 to move.
[0045] Embodiment 3:
[0046] On the basis of Embodiment 1 or 2, as Figure 2 shown in the embodiment, in order to reduce the friction between the stainless steel decorative plate to be processed and each first support plate 102, and to prevent the edges of each first support plate 102 from scratching the surface of the stainless steel decorative plate to be processed, a lubricating layer is provided at the upper edge of each first support plate 102.
[0047] Among them, the material of the lubricating layer can be polytetrafluoroethylene.
[0048] Embodiment 4:
[0049] On the basis of any one of Embodiments 1-3, as Figure 1 , 3 shown in the embodiment, an optional form of the height adjustment mechanism is provided. Specifically, the height adjustment mechanism includes a push rod 108, the push rod 108 is arranged between the frame 106 and the bottom support 110, and a mutually matching slideway 107 and a slider 109 are arranged between the edge of the bottom support 110 and the frame 106. The slider 109 is arranged at the edge of the bottom support 110, and under the constraint of the slideway 107, it can ensure that the bottom support 110 has only one degree of freedom of movement.
[0050] In this embodiment, in order to reduce the load of the push rod 108, a guide rod 113 is arranged at the bottom of the slideway 107 and along the moving direction of the slider 109. A through hole 115 for the guide rod 113 to pass through is arranged at the slider 109, and a spring 114 is sleeved on the guide rod 113. The two ends of the spring 114 are respectively in contact with the bottom of the slideway 107 and the slider 109. Under the action of the elastic force of the spring 114, the load when the push rod 108 acts can be reduced.
[0051] Among them, in view of the advantages of large thrust and rapid action execution of the electric push rod and the pneumatic push rod, the push rod 108 can be in the form of a pneumatic push rod or an electric push rod.
[0052] The above-described embodiments are only preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present utility model.
Claims
1. A plasma cutting machine for stainless steel decorative panels for elevator car decoration, comprising a frame (106) and a plasma cutting head, characterized in that: The frame (106) is respectively provided with an auxiliary loading and unloading assembly, a cutting positioning assembly, a plasma cutting head adjustment assembly and a control unit; The auxiliary loading and unloading assembly comprises a plurality of first support plates (102), each of the first support plates (102) being fixedly connected to the frame (106), and the upper edges of the first support plates (102) are coplanar; The cutting positioning assembly comprises a plurality of second support plates (105) and a bottom bracket (110), wherein the lower portion of each second support plate (105) is connected to the bottom bracket (110), and through a height adjustment mechanism between the bottom bracket (110) and the frame (106), each second support plate (105) can be extended out of the plane where the upper edge of each first support plate (102) is located along the gap between the first support plates (102); The plasma cutting head adjustment assembly comprises a cantilever (103) slidably connected to a frame (106), a clamping seat (104) for clamping the plasma cutting head being slidably connected to the cantilever (103), and A first drive motor for adjusting the position of the cantilever (103) and a second drive motor for adjusting the position of the clamping seat (104); The first drive motor, the second drive motor, the height adjustment mechanism and the plasma cutting head are electrically connected to the control unit respectively.
2. The plasma cutting machine for stainless steel decorative panels for elevator car decoration according to claim 1, characterized in that: A first baffle (111) is provided at any first support plate (102) located at the side, and the first baffle (111) is an X-axis or Y-axis scale for the movement of the clamping seat (104); A stopper (112) is provided at the end of each first support plate (102), each stopper (112) is collinear, and each stopper (112) is a Y-axis or X-axis scale for the movement of the clamping seat (104).
3. The plasma cutting machine for stainless steel decorative panels for elevator car decoration according to claim 1, characterized in that: A lubricating layer is provided at the upper edge of each first support plate (102).
4. The plasma cutting machine for stainless steel decorative panels for elevator car decoration according to claim 3, characterized in that: The material of the lubricating layer is polytetrafluoroethylene.
5. The plasma cutting machine for stainless steel decorative panels for elevator car decoration according to claim 1, characterized in that: The upper edge of each second support plate (105) is arranged in a sawtooth shape, and the high points at the upper edge of each second support plate (105) are coplanar.
6. The plasma cutting machine for stainless steel decorative panels for elevator car decoration according to claim 1, characterized in that: The height adjustment mechanism comprises a push rod (108), the push rod (108) is arranged between the frame (106) and the bottom bracket (110), and a slideway (107) and a sliding block (109) which cooperate with each other are arranged between the edge of the bottom bracket (110) and the frame (106).
7. The plasma cutting machine for stainless steel decorative panels for elevator car decoration according to claim 6, characterized in that: A guide rod (113) is arranged at the bottom of the slideway (107) and along the sliding direction of the slider (109); a through hole (115) for the guide rod (113) to pass through is arranged at the slider (109); a spring (114) is sleeved on the guide rod (113); two ends of the spring (114) respectively contact the bottom of the slideway (107) and the slider (109).
8. The plasma cutting machine for stainless steel decorative panels for elevator car decoration according to claim 6, characterized in that: The push rod (108) is an electric push rod or a pneumatic push rod.
9. The plasma cutting machine for stainless steel decorative panels for elevator car decoration according to claim 1, characterized in that: The chip of the control unit is a single chip microcomputer or a PLC programmable controller.
10. The plasma cutting machine for stainless steel decorative panels for elevator car decoration according to claim 1, characterized in that: Mutually matched linear shafts and linear bearings are provided between the cantilever (103) and the frame (106), and between the clamping seat (104) and the cantilever (103).