Flexible polishing device for crystallizer copper pipe

By designing a flexible polishing device including a U-shaped mount, a rotating rod, a grinding disc, a tensioning plate and a motor, the problem of low polishing efficiency of copper pipes in the prior art is solved, and the simultaneous polishing of both ends of the copper pipes is achieved, thereby improving the polishing efficiency and effect.

CN223029293UActive Publication Date: 2025-06-27JINAN WEIHAO METALLURGICAL MASCH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422242023.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-06-27
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

The existing flexible polishing device for crystallizer copper tubes is complicated to operate and has low polishing efficiency, so it is impossible to effectively polish both ends of the copper tubes at the same time.

Method used

A flexible polishing device including a U-shaped mounting base, a rotating rod, a grinding disc, a tensioning plate and a motor is designed. The two ends of the copper tube are polished by the rotating rod, and the copper tube is rotated and polished through the tensioning plate and the movable plate driven by the motor.

Benefits of technology

The copper pipe ends can be polished simultaneously in a single operation, which improves the polishing efficiency and ensures the adequacy of the polishing effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223029293U_ABST
    Figure CN223029293U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of crystallizer copper pipe polishing, and discloses a flexible polishing device for a crystallizer copper pipe, which comprises a U-shaped mounting seat, and a polishing structure is arranged in the mounting seat. According to the copper pipe polishing device, through the arrangement of the polishing structure, the two-way screw rod is rotated, so that the tensioning plate can tension and fix copper pipe bodies with different thicknesses, a worker slides the two polishing discs according to the length of the copper pipe bodies so that the two polishing discs can abut against the two ends of the copper pipe bodies, and then the positions of the polishing discs are fixed through bolts; the first motor drives the rotating rod to rotate clockwise, so that the grinding disc grinds and polishes the two ends of the copper pipe body, the second motor drives the movable disc to rotate anticlockwise, the fixed rod drives the copper pipe body to rotate through the tensioning plate, and the grinding disc can fully grind and polish the two ends of the copper pipe body. In this way, the two ends of the copper pipe body can be ground at the same time at a time, the polishing efficiency of the copper pipe body is improved, and the polishing effect of the copper pipe body is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of crystallizer copper tube polishing, in particular to a flexible polishing device for crystallizer copper tubes. Background Art

[0002] A crystallizer is a common device in industrial fields such as metallurgy and chemical industry, which is used to cool and crystallize the dissolved substances in liquid alloys or solutions to achieve purposes such as purification and separation. The crystallizer copper tube refers to a group of copper tubes used for heat transfer of fluids in the crystallizer. After the crystallizer copper tube is cut, the cutting surfaces at both ends need to be polished.

[0003] The existing flexible polishing device for crystallizer copper tubes (publication number: CN217224859U) has at least the following drawbacks: the above device fixes the copper tube vertically on the convex platform, uses the expansion plate and the clamping plate to fix the copper tube, and then grinds the end face through the grinding disc that moves up and down. However, the grinding disc located above the copper tube can only polish one end of the copper tube at a time. When polishing the other end, the copper tube needs to be flipped and refixed, and the operation is cumbersome, resulting in low polishing efficiency of the copper tube. Therefore, we propose the present utility model. Summary of the Utility Model

[0004] The purpose of the present utility model is to solve the drawbacks existing in the prior art, and to propose a flexible polishing device for crystallizer copper tubes.

[0005] In order to achieve the above purpose, the present utility model adopts the following technical scheme:

[0006] A flexible polishing device for crystallizer copper tubes includes a mounting seat. The mounting seat is U-shaped. A polishing structure is arranged inside the mounting seat. The polishing structure includes a rotating rod rotatably arranged inside the mounting seat. Two grinding discs are spline-connected to the outer circumferential wall of the rotating rod. The two grinding discs are fixed to the rotating rod by bolts. A copper tube body is arranged between the two grinding discs. The two ends of the copper tube body are respectively attached to the mutually close sides of the grinding discs. The first motor drives the rotating rod to rotate, so that the grinding discs can polish the two ends of the copper tube body.

[0007] As a further scheme of the present utility model, a first motor is fixed to one side of the mounting seat. The output end of the first motor penetrates one side of the mounting seat and is fixed to one end of the rotating rod. Two support plates are arranged on the top surface of the mounting seat. Two fixing rods are rotatably arranged between the two support plates. Tension plates are fixed to the mutually far sides of the two fixing rods. The two fixing rods are slidably inserted into the inside of the copper tube body. The tension plates are in contact with the inner circumferential wall of the copper tube body. The tension plates can fix the copper tube body from the inside.

[0008] As a further solution of the present utility model, movable disks are rotatably arranged on one side of each of the two support plates close to each other. Installation grooves are formed on one side of each of the two movable disks. A bidirectional screw rod is rotatably arranged inside the installation grooves. The positive and negative threads of the bidirectional screw rod are respectively threadedly connected with two movable blocks. The corresponding ends of the two movable blocks on the right side are fixed to the corresponding ends of the two fixed rods. The corresponding ends of the two movable blocks on the left side are slidably inserted into the corresponding ends of the two fixed rods. A second motor is fixed to one side of the support plate on the right side. The output end of the second motor penetrates through one side of the support plate and is fixed to one side of the movable disk.

[0009] As a further solution of the present utility model, a chute is formed on the top surface of the mounting seat. A sliding strip is slidably arranged inside the chute. The sliding strip is fixed to the bottom surface of the support plate on the left side. The cross sections of the sliding strip and the chute are both T-shaped.

[0010] As a further solution of the present utility model, the side of the tensioning plate close to the inside of the copper tube body is an arc surface. An anti-slip pad is fixed to the arc surface side of the tensioning plate.

[0011] As a further solution of the present utility model, two limiting shafts are slidably inserted into the top surface of the mounting seat. One side of each of the two limiting shafts abuts against one side of the support plate on the left side.

[0012] Compared with the prior art, the present utility model has the following beneficial effects:

[0013] For this polishing device, through the setting of the polishing structure, rotate the bidirectional screw rod, use the two movable blocks to drive the two fixed rods to approach or move away from each other, so that the tensioning plate can tension and fix copper tube bodies of different thicknesses. The staff slides the two grinding disks according to the length of the copper tube body so that they abut against both ends of the copper tube body, and then fixes the positions of the grinding disks through bolts;

[0014] The first motor drives the rotating rod to rotate clockwise, so that the grinding disks polish both ends of the copper tube body. The second motor drives the movable disk to rotate counterclockwise, and the fixed rod drives the copper tube body to rotate through the tensioning plate, so that the grinding disks can fully polish both ends of the copper tube body. In this way, it is realized that both ends of the copper tube body can be polished simultaneously in one time, improving the polishing efficiency of the copper tube body and ensuring the polishing effect of the copper tube body. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic structural diagram of a flexible polishing device for a crystallizer copper tube proposed by the present utility model;

[0016] Figure 2 is a split structural diagram of a flexible polishing device for a crystallizer copper tube proposed by the present utility model;

[0017] Figure 3Schematic diagram of the split structure at the movable disk of a flexible polishing device for a crystallizer copper tube proposed by the present utility model;

[0018] Figure 4 Schematic diagram of the split structure at the fixed rod of a flexible polishing device for a crystallizer copper tube proposed by the present utility model.

[0019] In the figure: 1, mounting seat; 2, rotating rod; 201, grinding disk; 202, tensioning plate; 203, copper tube body; 204, support plate; 205, fixed rod; 3, movable disk; 301, mounting groove; 302, bidirectional screw; 303, movable block; 4, sliding strip; 401, sliding groove; 5, limiting shaft. Specific embodiments

[0020] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0021] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0022] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "provided with", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood in specific situations.

[0023] Such as Figures 1-4As shown in the figure, a flexible polishing device for a crystallizer copper tube includes a mounting base 1. The mounting base 1 is U-shaped. A polishing structure is provided inside the mounting base 1. The polishing structure includes a rotating rod 2 rotatably arranged inside the mounting base 1. Two grinding discs 201 are splined to the outer circumferential wall surface of the rotating rod 2. The two grinding discs 201 are fixed to the rotating rod 2 by bolts. A copper tube body 203 is arranged between the two grinding discs 201. The two ends of the copper tube body 203 are respectively in contact with the closer sides of the grinding discs 201. The first motor drives the rotating rod 2 to rotate, enabling the grinding discs 201 to polish the two ends of the copper tube body 203.

[0024] In this embodiment, a first motor is fixed to one side of the mounting base 1. The output end of the first motor penetrates one side of the mounting base 1 and is fixed to one end of the rotating rod 2. Two support plates 204 are arranged on the top surface of the mounting base 1. Two fixing rods 205 are rotatably arranged between the two support plates 204. Tension plates 202 are fixed to the mutually remote sides of the two fixing rods 205. The two fixing rods 205 are slidably inserted into the interior of the copper tube body 203. The tension plates 202 are in contact with the inner circumferential wall surface of the copper tube body 203, and the tension plates 202 can fix the copper tube body 203 from the inside.

[0025] In this embodiment, movable disks 3 are rotatably arranged on the sides of the two support plates 204 close to each other. Installation grooves 301 are formed on one side of each of the two movable disks 3. A bidirectional screw 302 is rotatably arranged inside the installation groove 301. Two movable blocks 303 are respectively threadedly connected to the positive and negative threads of the bidirectional screw 302. The corresponding ends of the two movable blocks 303 on the right side are fixed to the corresponding ends of the two fixed rods 205. The corresponding ends of the two movable blocks 303 on the left side are slidably inserted into the corresponding ends of the two fixed rods 205. A second motor is fixed to one side of the right support plate 204. The output end of the second motor penetrates through one side of the support plate 204 and is fixed to one side of the movable disk 3. Through the setting of the polishing structure, the staff inserts the fixed rod 205 into the inside of the copper tube body 203, rotates the bidirectional screw 302, and uses the two movable blocks 303 to drive the two fixed rods 205 to approach or move away from each other, so that the tensioning plate 202 can tension and fix copper tube bodies 203 of different thicknesses. Then, the staff slides the two grinding disks 201 according to the length of the copper tube body 203, so that the two grinding disks 201 are respectively abutted against the two ends of the copper tube body 203, and then fixes the positions of the grinding disks 201 through bolts. The first motor and the second motor are started. The first motor drives the rotating rod 2 to rotate clockwise, so that the grinding disks 201 follow the rotation of the rotating rod 2 to polish the two ends of the copper tube body 203. The second motor drives the movable disk 3 to rotate counterclockwise. The movable disk 3 drives the two fixed rods 205 to rotate. The fixed rods 205 drive the copper tube body 203 to rotate through the tensioning plate 202, so that the grinding disks 201 can fully polish the two ends of the copper tube body 203. In this way, the two ends of the copper tube body 203 can be polished simultaneously in one time, the polishing efficiency of the copper tube body 203 is improved, and the polishing effect of the copper tube body 203 is ensured.

[0026] In this embodiment, a chute 4 is formed on the top surface of the mounting base 1. A sliding strip 401 is slidably arranged inside the chute 4. The sliding strip 401 is fixed to the bottom surface of the left support plate 204. The cross sections of the sliding strip 401 and the chute 4 are both T-shaped. When the staff takes and places the copper tube body 203 on the fixed rod 205, the left support plate 204 can be slid to the left, so that the insertion between the movable block 303 on one side of the left support plate 204 and one end of the fixed rod 205 is cancelled, so as to facilitate the staff to take and place the copper tube body 203 on the fixed rod 205.

[0027] In this embodiment, the side of the tensioning plate 202 close to the inside of the copper tube body 203 is an arc surface. An anti-slip pad is fixed to the arc surface side of the tensioning plate 202. The anti-slip pad is made of rubber material. When the tensioning plate 202 is tensioned inside the copper tube body 203, the anti-slip pad can increase the friction between the tensioning plate 202 and the inner wall of the copper tube body 203, and improve the fixing effect.

[0028] In this embodiment, two limiting shafts 5 are slidably inserted into the top surface of the mounting base 1. One side of each of the two limiting shafts 5 abuts against one side of the left support plate 204. After the left support plate 204 is reset and the left movable block 303 is reconnected to one end of the fixing rod 205, the staff can insert the limiting shaft 5 to fix the position of the left support plate 204 and prevent the position of the left support plate 204 from shifting.

[0029] Working principle: During use, the staff inserts the fixing rod 205 into the inside of the copper tube body 203, rotates the bidirectional screw rod 302, and uses the two movable blocks 303 to drive the two fixing rods 205 to approach or move away from each other, so that the tensioning plate 202 can tension and fix copper tube bodies 203 of different thicknesses. Then, the staff slides the two grinding discs 201 according to the length of the copper tube body 203, so that the two grinding discs 201 respectively abut against both ends of the copper tube body 203, and then fixes the positions of the grinding discs 201 through bolts. The first motor and the second motor are started. The first motor drives the rotating rod 2 to rotate clockwise, so that the grinding discs 201 follow the rotation of the rotating rod 2 to polish both ends of the copper tube body 203. The second motor drives the movable disc 3 to rotate counterclockwise, the movable disc 3 drives the two fixing rods 205 to rotate, and the fixing rods 205 drive the copper tube body 203 to rotate through the tensioning plate 202, so that the grinding discs 201 can fully polish both ends of the copper tube body 203. When the staff takes and places the copper tube body 203 on the fixing rod 205, the left support plate 204 can be slid to the left, so that the movable block 303 on one side of the left support plate 204 is disengaged from the insertion with one end of the fixing rod 205, so as to facilitate the staff to take and place the copper tube body 203 on the fixing rod 205. When the tensioning plate 202 is tensioned inside the copper tube body 203, its anti-slip pad can increase the friction between the tensioning plate 202 and the inner wall of the copper tube body 203 and improve the fixing effect. After the left support plate 204 is reset and the left movable block 303 is reconnected to one end of the fixing rod 205, the staff can insert the limiting shaft 5 to fix the position of the left support plate 204 and prevent the position of the left support plate 204 from shifting.

[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.

Claims

1. A flexible polishing device for a crystallizer copper tube, comprising a mounting seat (1), characterized in that: The mounting seat (1) is U-shaped, and a polishing structure is arranged inside the mounting seat (1). The polishing structure comprises a rotating rod (2) rotatably arranged inside the mounting seat (1), and two grinding discs (201) are spline-connected to the outer cylindrical wall surface of the rotating rod (2). The two grinding discs (201) are fixed to the rotating rod (2) by bolts, and a copper tube body (203) is arranged between the two grinding discs (201). The two ends of the copper tube body (203) are respectively in contact with the sides of the grinding discs (201) that are close to each other. The first motor drives the rotating rod (2) to rotate, so that the grinding discs (201) can grind and polish the two ends of the copper tube body (203).

2. A flexible polishing device for a crystallizer copper tube according to claim 1, characterized in that: A first motor is fixed to one side of the mounting seat (1), and an output end of the first motor passes through one side of the mounting seat (1) and is fixed to one end of the rotating rod (2). Two support plates (204) are provided on the top surface of the mounting seat (1), and two fixed rods (205) are rotatably provided between the two support plates (204). A tensioning plate (202) is fixed to the sides of the two fixed rods (205) that are away from each other. The two fixed rods (205) are slidably inserted into the inside of the copper tube body (203), and the tensioning plate (202) abuts against the inner circular wall surface of the copper tube body (203). The tensioning plate (202) can fix the copper tube body (203) from the inside.

3. A flexible polishing device for a crystallizer copper tube according to claim 2, characterized in that: A movable disk (3) is rotatably arranged on one side of the two support plates (204) close to each other, and a mounting groove (301) is opened on one side of the two movable disks (3). A bidirectional screw (302) is rotatably arranged inside the mounting groove (301), and the forward and reverse threads of the bidirectional screw (302) are respectively threadedly connected to two movable blocks (303), the two movable blocks (303) on the right side are fixed to the corresponding ends of the two fixed rods (205), and the two movable blocks (303) on the left side are slidably inserted inside the corresponding ends of the two fixed rods (205), and a second motor is fixed on one side of the right support plate (204), and the output end of the second motor passes through one side of the support plate (204) and is fixed to one side of the movable disk (3).

4. A flexible polishing device for a crystallizer copper tube according to claim 3, characterized in that: The top surface of the mounting seat (1) is provided with a slide groove (4), the interior of the slide groove (4) is slidably provided with a slide bar (401), the slide bar (401) is fixed to the bottom surface of the left support plate (204), and the cross sections of the slide bar (401) and the slide groove (4) are both T-shaped.

5. A flexible polishing device for a crystallizer copper tube according to claim 4, characterized in that: The side of the tensioning plate (202) close to the inside of the copper tube body (203) is an arc surface, and an anti-slip pad is fixed to the arc surface side of the tensioning plate (202).

6. A flexible polishing device for a crystallizer copper tube according to claim 5, characterized in that: Two limiting shafts (5) are slidably inserted into the top surface of the mounting seat (1), and one side of the two limiting shafts (5) is in contact with one side of the left support plate (204).

Citation Information

Patent Citations

  • Flexible polishing device for crystallizer copper pipe

    CN217224859U