Sand mold fixing device for refractory brick production
By designing a sand mold fixing device including a motor drive turntable, slider, clamping block and top mold assembly, the problem of unstable expansion of the sand mold when the material and liquid contact is high-temperature, the stable clamping of the mold and the efficient mold forming of the electric mould brick are achieved, and the product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202421772281.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The existing sand-type mold fixing devices for refractory brick production are prone to expand and unstable when they come into contact with high-temperature material liquid, resulting in uneven casting distribution of the material liquid, affecting the strength and surface quality of the product.
A sand mold fixing device including a base plate, a motor, a turntable, a slider, a clamping block and a top mold assembly is designed. The motor drives the turntable to drive the slider and the clamping block to approach each other, achieving stable clamping of the mold body, and the molding of the molded electric molten brick is topped through the top mold assembly.
By stably clamping the mold body, it reduces human operation errors and ensures the consistency and quality of the electromoleculed bricks; at the same time, it saves production time through top mold operation, improves production efficiency, and extends the service life of the mold.
Smart Images
Figure CN223029966U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sand mold fixing, in particular to a fixing device for sand molds used in the production of refractory bricks. Background Technique
[0002] Electrofused zirconia corundum brick refers to a refractory product made of industrial alumina powder and selected zircon sand as raw materials, with a ZrO2 content of 33% - 45%. Electrofused zirconia corundum bricks are mainly used as refractory materials for high-temperature and erosion-resistant kilns such as glass industrial tank furnaces, glass electric kilns, slides in the steel industry, and kilns in the sodium silicate industry. The forming process of electrofused zirconia corundum bricks requires the use of sand molds.
[0003] However, during the production process of the existing fixing device for sand molds used in the production of refractory bricks, when the molten material in the electric arc furnace is poured into the sand mold, due to the high temperature of the material liquid, the sand mold is prone to expand and become unstable when contacting the material liquid, resulting in uneven distribution of the material liquid pouring. Therefore, a fixing device for sand molds used in the production of refractory bricks is proposed to solve the above problems. Content of the Utility Model
[0004] To make up for the above deficiencies, the utility model provides a fixing device for sand molds used in the production of refractory bricks, aiming to improve the problem that during the production process of the existing fixing device for sand molds used in the production of refractory bricks, the sand mold is prone to expand and become unstable when contacting the material liquid, resulting in uneven distribution of the material liquid pouring, thereby affecting the strength and surface quality of the product.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: A fixing device for sand molds used in the production of refractory bricks, including a bottom plate, an electric motor is fixedly connected to the outside of the bottom plate, a fixing groove is opened inside the bottom plate, a turntable is rotatably connected to the inner top wall of the fixing groove, two connecting pieces are rotatably connected to the outside of the turntable, the other end of the connecting piece is rotatably connected to a slider, an installation block is fixedly connected to the top of the slider, a clamping block is fixedly connected to the outside of the installation block, a sliding rod is slidably connected to the outside of the slider, the other end of the sliding rod is fixedly connected to a connecting member, two guiding grooves are opened at the top of the fixing groove, and a top mold assembly is installed on the top of the bottom plate, and the top mold assembly is used for top molding of electrofused bricks.
[0006] As a further description of the above technical solution:
[0007] The top mold assembly includes a connecting block, a moving groove is opened on the outside of the connecting block, a linkage block is fixedly connected to the inner wall of the moving groove, a limiting plate is rotatably connected to the outside of the linkage block, a spring is fixedly connected to the bottom of the limiting plate, a T-shaped block is rotatably connected to the top of the limiting plate, a mold body is fixedly connected to the top of the connecting block, and a support groove is opened at the bottom of the mold body.
[0008] As a further description of the above technical solution:
[0009] One end of the sliding rod away from the connecting piece is fixedly connected to the inner wall of the fixed groove, and the output end of the motor is fixedly connected to the bottom of the turntable.
[0010] As a further description of the above technical solution:
[0011] The longitudinal section of the mounting block is square, and the outside of the mounting block is slidably connected to the inner wall of the guiding groove.
[0012] As a further description of the above technical solution:
[0013] The shape of the clamping block is set to be arc-shaped, and anti-slip lines are arranged on the inner side of the clamping block.
[0014] As a further description of the above technical solution:
[0015] A covering block is slidably connected to the top of the connecting block, and the covering block is made of ferrosilicon.
[0016] As a further description of the above technical solution:
[0017] The longitudinal section of the support groove is T-shaped, and the outside of the T-shaped block is slidably connected to the T-shaped groove.
[0018] As a further description of the above technical solution:
[0019] One end of the spring away from the limiting plate is fixedly connected to the inner wall of the moving groove.
[0020] The present utility model has the following beneficial effects:
[0021] 1. In the present utility model, the output end of the motor drives the turntable to rotate, and then the connecting piece drives the two sliders to slide towards each other. At the same time, the two mounting blocks drive the clamping blocks to approach each other, clamping and fixing the mold body. By clamping and fixing the mold body, it is beneficial to reduce the errors caused by manual operation.
[0022] 2. In the present utility model, by pressing down the limiting plate, the other end of the limiting plate moves upward, and then drives the T-shaped block to slide upward along the support groove. At this time, the T-shaped block jacks up the fused-cast brick, performing top die on the formed fused-cast brick, which helps to save production time and further improve production efficiency. Description of the Drawings
[0023] Figure 1 is a three-dimensional view of the sand mold fixing device for refractory brick production proposed by the present utility model;
[0024] Figure 2Schematic diagram of the turntable structure of the fixing device for the sand mold used in the production of refractory bricks proposed by the present utility model;
[0025] Figure 3 Schematic diagram of the limiting plate structure of the fixing device for the sand mold used in the production of refractory bricks proposed by the present utility model.
[0026] Legend:
[0027] 1. Bottom plate; 2. Installation block; 3. Clamping block; 4. Connecting block; 5. Covering block; 6. Guide groove; 7. Limiting plate; 8. Fixed groove; 9. Slide bar; 10. Slide block; 11. Connecting piece; 12. Turntable; 13. Connecting piece; 14. Mold body; 15. Motor; 16. Support groove; 17. T-shaped block; 18. Linking block; 19. Moving groove; 20. Spring. Specific embodiments
[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0029] Referring to Figure 1 and Figure 2 , an embodiment provided by the present utility model: a fixing device for a sand mold used in the production of refractory bricks, including a bottom plate 1. An electric motor 15 is fixedly connected to the outside of the bottom plate 1. A fixed groove 8 is opened inside the bottom plate 1. The inner top wall of the fixed groove 8 is rotatably connected to a turntable 12. Two connecting pieces 11 are rotatably connected to the outside of the turntable 12. The other end of the connecting piece 11 is rotatably connected to a slide block 10. The top of the slide block 10 is fixedly connected to an installation block 2. A clamping block 3 is fixedly connected to the outside of the installation block 2. A slide bar 9 is slidably connected to the outside of the slide block 10. The other end of the slide bar 9 is fixedly connected to a connecting piece 13. Two guide grooves 6 are opened at the top of the fixed groove 8. A top mold assembly is installed on the top of the bottom plate 1, and the top mold assembly is used for top molding of fused cast bricks.
[0030] Furthermore, first start the electric motor 15. The output end of the electric motor 15 drives the turntable 12 to rotate. Then, the turntable 12 drives the connecting pieces 11 to rotate simultaneously. Under the traction of the connecting pieces 11, the two slide blocks 10 approach each other along the outside of the slide bar 9. Then, the two installation blocks 2 drive the clamping blocks 3 to approach each other, and the mold body 14 is clamped and fixed by the two clamping blocks 3. Stably clamping the mold body 14 helps to ensure the consistency and quality of the fused cast bricks.
[0031] Referring to Figure 1 、 Figure 2and Figure 3 , the top mold assembly includes a connecting block 4. A moving groove 19 is formed on the outer side of the connecting block 4. A linkage block 18 is fixedly connected to the inner wall of the moving groove 19. A limiting plate 7 is rotatably connected to the outside of the linkage block 18. A spring 20 is fixedly connected to the bottom of the limiting plate 7. A T-shaped block 17 is rotatably connected to the top of the limiting plate 7. A mold body 14 is fixedly connected to the top of the connecting block 4. A support groove 16 is formed at the bottom of the mold body 14; A covering block 5 is slidably connected to the top of the connecting block 4. The covering block 5 is made of ferrosilicon; The longitudinal section of the support groove 16 is T-shaped. The outside of the T-shaped block 17 is slidably connected to the T-shaped block 17; One end of the spring 20 away from the limiting plate 7 is fixedly connected to the inner wall of the moving groove 19.
[0032] Furthermore, when the fused cast refractory is formed, the covering block 5 is removed. By pressing down one end of the limiting plate 7 exposed outside the connecting block 4, under the action of the linkage block 18, the other end of the limiting plate 7 moves upward, thereby driving the T-shaped block 17 to move upward, and then jacking up the fused cast refractory to perform top molding on the formed fused cast refractory. Removing the fused cast refractory in time can reduce the service time of the mold body 14 under high temperature and high pressure conditions and extend the service life of the mold body 14; The function of the covering block 5 is to ensure the tightness of the mold body 14. Ferrosilicon material has good refractory performance and thermal stability; The inner wall of the support groove 16 fits with the T-shaped block 17, making the mold body 14 more reliable and contributing to the stability of product quality; The spring 20 is limited by the limiting plate 7 and the moving groove 19. At the same time, after pressing the limiting plate 7, under the elastic force of the spring 20, the limiting plate 7 can quickly reset.
[0033] Refer to Figure 1 and Figure 2 , one end of the sliding rod 9 away from the connecting piece 13 is fixedly connected to the inner wall of the fixing groove 8. The output end of the motor 15 is fixedly connected to the bottom of the turntable 12; The longitudinal section of the mounting block 2 is square. The outside of the mounting block 2 is slidably connected to the inner wall of the guiding groove 6; The clamping block 3 is shaped like an arc. Anti-slip patterns are provided on the inner side of the clamping block 3.
[0034] Furthermore, the sliding rod 9 is fixed by the fixing groove 8, making the sliding rod 9 more stable and increasing the reliability of the sliding rod 9. The turntable 12 is driven to rotate by the output end of the motor 15; When the slider 10 drives the mounting block 2 to slide, the mounting block 2 slides along the inner wall of the guiding groove 6, further increasing the stability of the mounting block 2 and ensuring the stability of the clamping block 3; The clamping block 3 is designed to be arc-shaped to better fit the mold body 14, achieving a stable clamping effect. The function of the anti-slip patterns is to increase the friction of the clamping block 3 and is beneficial to improving the reliability of the clamping block 3.
[0035] Working principle: First, start the motor 15. The output end of the motor 15 drives the turntable 12 to rotate. Then, the turntable 12 drives the two sliders 10 to approach each other through the connecting member 11. Further, the two mounting blocks 2 drive the clamping blocks 3 to approach each other, clamping and fixing the mold body 14. By clamping and fixing the mold body 14, the mold body 14 always has stability during the process of making the fused cast brick.
[0036] In addition, when the fused cast brick is formed, remove the covering block 5 and press down the limiting plate 7, so that the other end of the limiting plate 7 moves upward. Then, drive the T-shaped block 17 to slide along the support groove 16. At this time, the T-shaped block 17 jacks up the fused cast brick to perform top mold on the formed fused cast brick. In this way, the fused cast brick can be quickly exposed to the air, thereby accelerating the cooling process of its surface and interior.
[0037] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A sand mold fixing device for refractory brick production, comprising a bottom plate (1), characterized in that: The outer side of the base plate (1) is fixedly connected to a motor (15), the interior of the base plate (1) is provided with a fixed groove (8), the inner top wall of the fixed groove (8) is rotatably connected to a turntable (12), the outer side of the turntable (12) is rotatably connected to two connecting members (11), the other end of the connecting member (11) is rotatably connected to a slider (10), the top of the slider (10) is fixedly connected to a mounting block (2), the outer side of the mounting block (2) is fixedly connected to a clamping block (3), the outer side of the slider (10) is slidably connected to a slide rod (9), the other end of the slide rod (9) is fixedly connected to a connector (13), the top of the fixed groove (8) is provided with two guide grooves (6), and a top mold assembly is installed on the top of the base plate (1), and the top mold assembly is used for top molding electric fused bricks.
2. The sand mold fixing device for refractory brick production according to claim 1 is characterized in that: The top mold assembly comprises a connecting block (4), a movable groove (19) is provided on the outer side of the connecting block (4), a linkage block (18) is fixedly connected to the inner wall of the movable groove (19), the linkage block (18) is externally rotatably connected to a limit plate (7), the bottom of the limit plate (7) is fixedly connected to a spring (20), the top of the limit plate (7) is rotatably connected to a T-shaped block (17), the top of the connecting block (4) is fixedly connected to a mold body (14), and a supporting groove (16) is provided on the bottom of the mold body (14).
3. The sand mold fixing device for refractory brick production according to claim 1 is characterized in that: One end of the slide bar (9) away from the connecting piece (13) is fixedly connected to the inner wall of the fixing groove (8), and the output end of the motor (15) is fixedly connected to the bottom of the rotating disk (12).
4. The sand mold fixing device for refractory brick production according to claim 1 is characterized in that: The longitudinal section of the mounting block (2) is square, and the outside of the mounting block (2) is slidably connected to the inner wall of the guide groove (6).
5. The sand mold fixing device for refractory brick production according to claim 1 is characterized in that: The shape of the clamping block (3) is set to be an arc, and the inner side of the clamping block (3) is provided with anti-slip grooves.
6. The sand mold fixing device for refractory brick production according to claim 2 is characterized in that: The top of the connection block (4) is slidably connected to a covering block (5), and the material of the covering block (5) is ferrosilicon.
7. The sand mold fixing device for refractory brick production according to claim 2 is characterized in that: The longitudinal section of the support groove (16) is T-shaped, and the outside of the T-shaped block (17) is slidably connected to the T-shaped block (17).
8. The sand mold fixing device for refractory brick production according to claim 2, characterized in that: One end of the spring (20) away from the limiting plate (7) is fixedly connected to the inner wall of the movable groove (19).