Film coating device for optical filter processing

By designing a central positioning mechanism for driving motors and driving screws to drive the limit seats in the filter processing equipment, the problem of filter position offset is solved, and the alignment and processing yield of the filter and the coating mechanism are improved.

CN223030367UActive Publication Date: 2025-06-27NANJING APEX OPTIC CO LTD
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Patent Information

Application Number
CN202421931624.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-06-27
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

When the existing filter coating mechanism coats the filter, the filter position shifts due to manual placement, which affects the alignment of the coating mechanism and the filter and reduces the processing yield.

Method used

A coating device for filter processing is designed, using a driving motor to drive the drive screw to rotate, and the driving screw drives the limit seat to move in reverse synchronously to realize the centering position of the filter and to perform the coating process through the coating mechanism.

Benefits of technology

Through the central positioning of the filter, the alignment between the filter and the coating mechanism is improved, and the processing yield of the filter is significantly improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a film covering device for optical filter processing, and relates to the field of optical filter processing equipment.The film covering device comprises a workbench, a conveying mechanism, a winding and releasing mechanism, a film covering mechanism and a centering positioning mechanism, the conveying mechanism is installed on the workbench, the winding and releasing mechanism is installed on the workbench and used for winding and releasing a film, and the film covering mechanism is installed on the workbench and used for covering the film; the film laminating mechanism is installed on the workbench, the centering positioning mechanism comprises a driving motor, a driving screw rod and two limiting seats, the driving motor is installed on the workbench, the driving screw rod is connected with an output shaft of the driving motor, the number of the limiting seats is two, and the driving screw rod is connected with the output shaft of the driving motor. The two limiting seats are in driving connection with the two ends of the driving lead screw correspondingly and can move in the synchronous direction. The method has the effect of improving the processing yield of the optical filter film.
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Description

Technical Field

[0001] The present application relates to the field of filter processing equipment, and in particular to a film laminating device for filter processing. Background Art

[0002] A filter is an optical device used to select the required radiation band. It is usually made of plastic or glass sheets added with special dyes, and by changing the molecular structure and refractive index of the material, it can achieve the transmission or absorption of light with different wavelengths.

[0003] During the production process of filters, it is usually necessary to laminate the filters to improve the optical performance of the filters, protect the filters, reduce light reflection and scattering, and adapt to complex optical systems, etc.

[0004] When the existing filter film laminating mechanism laminates a filter, since the filter is placed manually, it is easy for the position of the filter on the conveyor belt to shift, affecting the alignment of the film laminating mechanism and the filter, thereby affecting the processing yield. Summary of the Utility Model

[0005] In order to improve the processing yield of filter film lamination, the present application provides a film laminating device for filter processing.

[0006] A film laminating device for filter processing provided by the present application adopts the following technical solution:

[0007] A film laminating device for filter processing includes a workbench, a conveying mechanism, a winding and unwinding mechanism, a film laminating mechanism, and a centering and positioning mechanism. The conveying mechanism is installed on the workbench, the winding and unwinding mechanism is installed on the workbench for winding and unwinding the film, the film laminating mechanism is installed on the workbench, and the centering and positioning mechanism includes a driving motor, a driving lead screw, and a limit seat. The driving motor is installed on the workbench, the driving lead screw is connected to the output shaft of the driving motor, there are two limit seats, and the two limit seats are respectively drivingly connected to both ends of the driving lead screw and can move synchronously in opposite directions.

[0008] By adopting the above technical solution, the conveying mechanism transports the filter to the processing position, the winding and unwinding mechanism winds and unwinds the film, the driving motor drives the driving lead screw to rotate, and the driving lead screw drives the two limit seats at both sides to move synchronously in opposite directions, so as to center and position the filter, and then perform film laminating treatment through the film laminating mechanism, which is convenient for the alignment of the filter and the film laminating mechanism and improves the processing yield of the filter.

[0009] In a specific feasible implementation, external threads with opposite helix directions are provided at both ends of the driving lead screw, and the driving lead screw is drivingly connected to the limit seat through the external threads at both ends.

[0010] By adopting the above technical solution, external threads with opposite helix directions are provided at both ends of the driving lead screw. The external threads at both ends are threadedly connected to the two limit seats, thereby controlling the synchronous reverse centering movement of the two limit seats, positioning the filter in the central part of the conveyor belt, and facilitating the film laminating process of the film laminating mechanism.

[0011] In a specific feasible embodiment, opposite V-shaped grooves are provided on the two limit seats.

[0012] By adopting the above technical solution, opposite V-shaped grooves are provided on the two limit seats. The position of the filter is adjusted by pressing against the side walls of the two V-shaped grooves, facilitating the adjustment of the filter.

[0013] In a specific feasible embodiment, the winding and unwinding mechanism includes a winding roller, an unwinding roller, and a guiding roller. The winding roller and the unwinding roller are installed on both sides of the film laminating mechanism. The winding roller and the unwinding roller are used for winding and unwinding the film. The guiding roller is installed on the workbench and is used to guide the film.

[0014] By adopting the above technical solution, the winding roller and the unwinding roller are installed on both sides of the film laminating mechanism to wind and unwind the film, and then the film is adjusted to a suitable position by the guiding roller, facilitating the film laminating mechanism to perform film laminating on the filter.

[0015] In a specific feasible embodiment, two guiding rollers are provided. The two guiding rollers are installed on both sides of the film laminating mechanism, and the two guiding rollers are installed on the same horizontal plane.

[0016] By adopting the above technical solution, two guiding rollers are provided. The two guiding rollers are installed on both sides of the film laminating mechanism, and the two guiding rollers are horizontally arranged, so that the film can be placed horizontally, ensuring better film laminating effect.

[0017] In a specific feasible embodiment, the film laminating mechanism includes a bracket, a lifting cylinder, and a cutting ring knife. The bracket is installed on the workbench, the lifting cylinder is installed on the workbench, and the cutting ring knife is fixedly connected to the piston rod of the lifting cylinder.

[0018] By adopting the above technical solution, the lifting cylinder is installed on the support frame, the cutting ring knife is connected to the piston rod of the lifting cylinder, and the cutting ring knife is driven to move by the lifting cylinder, thereby cutting the film corresponding to the shape of the filter and attaching it to the filter.

[0019] In a specific feasible embodiment, it further includes a sliding rod, a limiting spring, and a pressing seat. The pressing seat is slidably connected inside the cutting ring knife. One end of the sliding rod is installed on the pressing seat, the other end of the sliding rod penetrates through the side wall of the cutting ring knife, the limiting spring is sleeved on the sliding rod, one end of the limiting spring is fixedly connected to the sliding rod, and the other end of the limiting spring is connected to the cutting ring knife.

[0020] By adopting the above technical solution, one end of the sliding rod is installed on the extrusion seat, the other end of the sliding rod is slidably connected to the circumferential cutting knife, the extrusion seat is slidably connected inside the circumferential cutting knife, the limiting spring is sleeved on the sliding rod, one end of the limiting spring is fixedly connected to the sliding rod, and the other end of the limiting spring is connected to the circumferential cutting knife. Thus, when the circumferential cutting knife descends, the extrusion seat can press the film against and tightly attach it to the filter, and at the same time, the limiting spring is compressed, and the sliding rod slides relative to the circumferential cutting knife, avoiding damage to the filter caused by excessive extrusion force.

[0021] In a specific feasible implementation, a plurality of the sliding rods and the limiting springs are provided, the plurality of sliding rods are uniformly arranged on the circumferential part of the circumferential cutting knife, and the limiting springs are arranged corresponding to the sliding rods.

[0022] By adopting the above technical solution, a plurality of sliding rods and limiting springs are arranged on the circumferential part of the circumferential cutting knife, ensuring the uniformity of the acting force exerted by the limiting spring on the extrusion seat, thereby further avoiding damage to the filter.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. The conveying mechanism transports the filter to the processing position, the winding and unwinding mechanism winds and unwinds the film, the driving motor drives the driving lead screw to rotate, and the driving lead screw drives the limiting seats on both sides to move synchronously and reversely, thereby centering and positioning the filter, and then performing film covering treatment through the film covering mechanism, facilitating the alignment of the filter with the film covering mechanism and improving the processing yield of the filter.

[0025] 2. The winding roller and the unwinding roller are installed on both sides of the film covering mechanism to wind and unwind the film, and then the film is adjusted to a suitable position through the guiding roller, facilitating the film covering mechanism to perform film covering treatment on the filter.

[0026] 3. One end of the sliding rod is installed on the extrusion seat, the other end of the sliding rod is slidably connected to the circumferential cutting knife, the extrusion seat is slidably connected inside the circumferential cutting knife, the limiting spring is sleeved on the sliding rod, one end of the limiting spring is fixedly connected to the sliding rod, and the other end of the limiting spring is connected to the circumferential cutting knife. Thus, when the circumferential cutting knife descends, the extrusion seat can press the film against and tightly attach it to the filter, and at the same time, the limiting spring is compressed, and the sliding rod slides relative to the circumferential cutting knife, avoiding damage to the filter caused by excessive extrusion force. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic structural diagram of an embodiment of the present application.

[0028] Figure 2 It is a schematic structural diagram of the winding and unwinding mechanism in an embodiment of the present application.

[0029] Figure 3This is a schematic structural diagram of the circumferential cutting knife and the extrusion seat in the embodiment of the present application.

[0030] Figure 4 This is a cross-sectional view of the centering positioning mechanism in the embodiment of the present application.

[0031] Figure 5 This is an enlarged view showing the positional relationship of the V-shaped groove opened on the limiting seat.

[0032] Explanation of reference numerals: 1, workbench; 2, conveying mechanism; 3, winding and unwinding mechanism; 31, winding roller; 32, unwinding roller; 33, guiding roller; 4, film laminating mechanism; 41, bracket; 42, lifting cylinder; 43, circumferential cutting knife; 44, sliding rod; 45, limiting spring; 46, extrusion seat; 5, centering positioning mechanism; 51, driving motor; 52, driving lead screw; 521, external thread; 53, limiting seat; 531, V-shaped groove. Detailed implementation manners

[0033] In the description of the present application, it should be noted that unless otherwise clearly specified and limited, the terms "arranged" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.

[0034] The embodiment of the present application discloses a film laminating device for filter plate processing.

[0035] As Figure 1 shown, the film laminating device for filter plate processing includes a workbench 1, a conveying mechanism 2, a winding and unwinding mechanism 3, a film laminating mechanism 4 and a centering positioning mechanism 5. The conveying mechanism 2 is installed on the workbench 1. The conveying mechanism 2 generally adopts a common conveyor belt device in the market. The winding and unwinding mechanism 3 is installed on the workbench 1 and is used for winding and unwinding the film. The film laminating mechanism 4 is installed on the workbench 1. The centralized positioning mechanism is installed corresponding to the film laminating mechanism 4 and is used to adjust the posture of the filter plate on the conveying mechanism 2, so as to facilitate the film laminating process of the film laminating mechanism 4.

[0036] As Figure 2 shown, the winding and unwinding mechanism 3 includes a winding roller 31, an unwinding roller 32 and a guiding roller 33. The winding roller 31 and the unwinding roller 32 are installed on the workbench 1. The winding roller 31 and the unwinding roller 32 are installed at the same horizontal height. There are two guiding rollers 33. The two guiding rollers 33 are arranged on the part of the workbench 1 between the winding roller 31 and the unwinding roller 32. The two guiding rollers 33 are respectively installed on both sides of the film laminating mechanism 4. The two guiding rollers 33 are arranged on the same horizontal plane. The film is installed on the unwinding roller 32 and is wound on the winding roller 31 after passing through the two guiding rollers 33.

[0037] As Figure 3 shown, the film covering mechanism 4 includes a bracket 41, a lifting cylinder 42, a circumferential cutting knife 43, a sliding rod 44, a limiting spring 45 and a pressing seat 46. The bracket 41 is installed on the workbench 1 and is arranged above the conveying mechanism 2. The lifting cylinder 42 is installed on the support frame and is directly above the middle part of the conveying mechanism 2. The circumferential cutting knife 43 is fixedly connected to the piston rod of the lifting cylinder 42. The pressing seat 46 is slidably connected inside the circumferential cutting knife 43. A plurality of sliding rods 44 and limiting springs 45 are provided. The plurality of sliding rods 44 are evenly installed on the circumferential part of the upper end surface of the pressing seat 46. One end of the sliding rod 44 is fixedly connected to the pressing seat 46, and the other end of the sliding rod 44 penetrates through the side wall of the circumferential cutting knife 43 and can slide relative to the circumferential cutting knife 43. The limiting spring 45 is sleeved on the sliding rod 44. One end of the limiting spring 45 is fixedly connected to the sliding rod 44, and the other end of the limiting spring 45 is fixedly connected to the upper end surface of the circumferential cutting knife 43. The size of the pressing seat 46 corresponds to that of the filter.

[0038] The lifting cylinder 42 is installed on the support frame, and the circumferential cutting knife 43 is connected to the piston rod of the lifting cylinder 42. The lifting cylinder 42 drives the circumferential cutting knife 43 to move, so as to cut the film corresponding to the shape of the filter and attach it to the filter.

[0039] As Figure 4 and Figure 5 shown, the centering positioning mechanism 5 includes a driving motor 51, a driving lead screw 52 and a limiting seat 53. The driving motor 51 is installed on the workbench 1. The driving lead screw 52 is fixedly connected to the output shaft of the driving motor 51. There are two limiting seats 53. The two ends of the driving lead screw 52 are provided with external threads 521 with opposite helix directions. The limiting seats 53 are respectively threadedly connected to the external threads 521 at both ends. The two limiting seats 53 are respectively installed on both sides of the conveying mechanism 2. Oppositely arranged V-shaped grooves 531 are formed in the two limiting seats 53 on both sides corresponding to the filter, so that the filter can be clamped between the two V-shaped grooves 531.

[0040] The two ends of the driving lead screw 52 are provided with external threads 521 with opposite helix directions. The two limiting seats 53 are threadedly connected to the external threads 521 at both ends, so as to control the synchronous reverse centering movement of the two limiting seats 53 and position the filter at the centering part of the conveyor belt, thus facilitating the film covering process of the film covering mechanism 4.

[0041] The implementation principle of a film laminating device for filter processing in an embodiment of this application is as follows: The conveying mechanism 2 transports the filter to the processing position. The winding and unwinding mechanism 3 winds and unwinds the film. The driving motor 51 drives the driving lead screw 52 to rotate, and the driving lead screw 52 drives the limiting seats 53 on both sides to move synchronously and reversely, thereby centering and positioning the filter, facilitating the alignment of the filter with the film laminating mechanism 4, and improving the processing yield of the filter. One end of the sliding rod 44 is installed on the extrusion seat 46, the other end of the sliding rod 44 is slidably connected to the cutting ring knife 43, the extrusion seat 46 is slidably connected inside the cutting ring knife 43, the limiting spring 45 is sleeved on the sliding rod 44, one end of the limiting spring 45 is fixedly connected to the sliding rod 44, and the other end of the limiting spring 45 is connected to the cutting ring knife 43. Thus, when the cutting ring knife 43 descends, the extrusion seat 46 can press the film against and adhere it to the filter, and at the same time, the limiting spring 45 is compressed, and the sliding rod 44 slides relative to the cutting ring knife 43, avoiding damage to the filter caused by excessive extrusion force.

[0042] The above are all the preferred embodiments of this application. Without restricting the protection scope of this application based on this, therefore: All equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.

Claims

1. A coating device for processing optical filters, characterized in that: The invention comprises a workbench (1), a conveying mechanism (2), a winding and unwinding mechanism (3), a laminating mechanism (4) and a centering positioning mechanism (5), wherein the conveying mechanism (2) is mounted on the workbench (1), the winding and unwinding mechanism (3) is mounted on the workbench (1) and is used for winding and unwinding a film, the laminating mechanism (4) is mounted on the workbench (1), and the centering positioning mechanism (5) comprises a driving motor (51), a driving screw (52) and a limiting seat (53), wherein the driving motor (51) is mounted on the workbench (1), the driving screw (52) is connected to the output shaft of the driving motor (51), and two limiting seats (53) are provided, and the two limiting seats (53) are respectively driven and connected to the two ends of the driving screw (52) and can move in synchronous directions.

2. The coating device for processing optical filters according to claim 1, characterized in that: The two ends of the driving screw rod (52) are provided with external threads (521) with opposite rotation directions, and the driving screw rod (52) is drivingly connected to the limit seat (53) through the external threads (521) at the two ends.

3. The coating device for processing optical filters according to claim 1, characterized in that: The two limiting seats (53) are provided with opposite V-shaped grooves (531).

4. The coating device for processing optical filters according to claim 1, characterized in that: The winding and unwinding mechanism (3) comprises a winding roller (31), a unwinding roller (32) and a guide roller (33); the winding roller (31) and the unwinding roller (32) are installed on both sides of the laminating mechanism (4); the winding roller (31) and the unwinding roller (32) are used for winding and unwinding the film; the guide roller (33) is installed on the workbench (1) and is used for guiding the film.

5. The coating device for processing optical filters according to claim 4, characterized in that: Two guide rollers (33) are provided, and the two guide rollers (33) are installed on both sides of the laminating mechanism (4), and the two guide rollers (33) are installed on the same horizontal plane.

6. The coating device for processing an optical filter according to claim 1, characterized in that: The coating mechanism (4) comprises a bracket (41), a lifting cylinder (42) and a circular cutting knife (43); the bracket (41) is mounted on the workbench (1); the lifting cylinder (42) is mounted on the workbench (1); and the circular cutting knife (43) is fixedly connected to the piston rod of the lifting cylinder (42).

7. The coating device for processing an optical filter according to claim 6, characterized in that: It also includes a slide rod (44), a limit spring (45) and an extrusion seat (46), wherein the extrusion seat (46) is slidably connected to the ring cutter (43), one end of the slide rod (44) is mounted on the extrusion seat (46), and the other end of the slide rod (44) penetrates the side wall of the ring cutter (43), the limit spring (45) is sleeved on the slide rod (44), one end of the limit spring (45) is fixedly connected to the slide rod (44), and the other end of the limit spring (45) is connected to the ring cutter (43).

8. The coating device for processing an optical filter according to claim 7, characterized in that: A plurality of the slide bars (44) and the limit springs (45) are provided, and the plurality of the slide bars (44) are evenly arranged on the circumferential portion of the circumferential cutter (43), and the limit springs (45) are arranged corresponding to the slide bars (44).