Full-automatic classifying and positioning double-rail braiding machine

Abstract

The utility model discloses a full-automatic classifying and positioning double-track braiding machine which comprises a main body frame, the side wall of the main body frame is fixedly connected with an assembling frame, a connecting strip, a material receiving box, a third spring, an extrusion plate, a supporting column and the like which are arranged are used in cooperation, a rotating column rotates to enable two mounting rings to rotate in opposite directions, and the assembling frame is fixedly connected with the assembling frame. Therefore, when the electronic elements conveyed on the surface of the track are classified and the rear material receiving box switches to receive the materials, the material receiving box pushes a baffle plate which stops the materials on the conveying belt from continuously moving forwards, and the baffle plate drives a connecting strip, a small T-shaped block and an extrusion plate to move. And therefore, the extrusion plate extrudes and positions the materials at different angles on the surface of the track conveying belt, the extruded and positioned electronic elements smoothly enter the receiving box, the subsequent assembly mechanism can conveniently grab the electronic elements, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of taping machines, in particular to a full-automatic classification and positioning double-track taping machine. Background Technique

[0002] In the field of electronic component packaging, an efficient and accurate taping machine is crucial for improving production efficiency and ensuring product quality. With the continuous increase in the types of electronic components and the increasing requirements for product quality in the market, the limitations of traditional taping machines have gradually become prominent.

[0003] In the prior art, the traditional double-track taping machine mainly relies on the vibrating bowl arranged at the front end for classification. To a certain extent, this classification method can achieve the preliminary sorting and directional conveying of electronic components, but there are obvious deficiencies. On the one hand, the classification method relying solely on the vibrating bowl has limitations. The working principle of the vibrating bowl is to make the electronic components move on a specific track through vibration to achieve classification. However, due to the different shapes, sizes, weights, etc. of the electronic components, it is very difficult for the vibrating bowl to accurately classify all types of components. The movement states of different components on the vibrating bowl will also be different. Some components may roll over or overlap, resulting in inaccurate classification. On the other hand, this classification method is prone to the situation where materials in different conveying states enter the track, resulting in the track being stuck. Once the track is stuck, the normal operation of the taping machine will be interrupted, affecting production efficiency. Therefore, there is an urgent need for a full-automatic classification and positioning double-track taping machine to solve the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to provide a full-automatic classification and positioning double-track taping machine to solve the problem that the track is stuck due to the misjudged materials of the vibrating bowl entering the track as mentioned in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a full-automatic classification and positioning double-track taping machine, including a main frame, a side wall of the main frame is fixedly connected with an assembly frame, an assembly mechanism is arranged inside the assembly frame, a PLC controller is fixedly connected to an inner wall of the main frame, two tracks are fixedly connected to a top surface of the main frame, a support frame is fixedly connected to the top surface of the main frame, an electric telescopic cylinder is fixedly connected to a side wall of the top surface of the support frame, one end of a telescopic shaft of the electric telescopic cylinder is fixedly connected with a large T-shaped frame, a positioning component is arranged on a side wall of the track, a classification component is arranged on the side wall of the track, and a linkage component is arranged on the side wall of the track;

[0006] The positioning component includes a fixed block, which is fixedly connected to the side wall of the track. A sliding column is movably sleeved inside the fixed block. One end of the sliding column is fixedly connected to a shielding plate. A first spring is sleeved on the surface of the sliding column. A connecting strip is fixedly connected to the side wall of the shielding plate. A small T-shaped block is fixedly connected to the side wall of the connecting strip. A connecting column is movably sleeved inside the small T-shaped block. One end of the connecting column is fixedly connected to a pressing plate. A third spring is fixedly connected to the side wall of the pressing plate. The other end of the third spring is fixedly connected to the side wall of the small T-shaped block. A plurality of avoidance grooves are formed in the side wall of the track, and the side wall of the pressing plate matches the inner wall of the avoidance groove.

[0007] Preferably, the sorting component includes a mounting plate, which is fixedly connected to the side walls of the two tracks. A mounting column is rotatably connected to the inner wall of the mounting plate. A movable column is rotatably connected to the inner wall of the mounting plate. Positive gears are fixedly connected to the surfaces of both the movable column and the mounting column. A mounting ring is fixedly connected to the surface of the mounting column. A plurality of material pushing blocks are fixedly connected to the surface of the mounting ring. The plurality of positive gears are meshed with each other.

[0008] Preferably, the linkage component includes a rotating column, which is rotatably connected to the inner wall of the track. A rotating shaft is rotatably connected to the inner wall of the main body frame. A plurality of synchronous pulleys are arranged on the side wall of the track. The inner walls of the plurality of synchronous pulleys are fixedly connected to the surfaces of both the rotating column and the rotating shaft. Two belts are arranged on the side wall of the track. The inner walls of the two belts are movably sleeved on the surfaces of the plurality of synchronous pulleys. A motor is fixedly connected to the side wall of the rear track. The inner wall of the rotating column is fixedly connected to the output end of the motor. The motor is electrically connected to the PLC controller.

[0009] Preferably, bevel gears are fixedly connected to the surfaces of both the movable column and the rotating shaft, and the two bevel gears are meshed with each other.

[0010] Preferably, a support column is movably sleeved on the side wall of the connecting strip. A second spring is sleeved on the surface of the support column. One end of the connecting strip is fixedly connected to the side wall of the track.

[0011] Preferably, two receiving boxes are fixedly connected to the top surface of the large T-shaped frame. An optical fiber is fixedly connected to the inner wall of the receiving box. The optical fiber is electrically connected to the PLC controller.

[0012] Compared with the prior art, the beneficial effects of the present utility model are:

[0013] By the cooperation of the arranged connecting bar, fixed block, first spring, large T-shaped frame, material receiving box, third spring, extrusion plate, support column, etc., when the output end of the motor rotates to drive the synchronous pulley to rotate, the synchronous pulley rotates to make the rotating column rotate, and the rotating column rotates to make the two mounting rings rotate in opposite directions, thereby driving the material pushing block to push down the erected electronic components and drop them from the surface of the track conveyor belt, so as to meet the classification of the electronic components conveyed on the track surface. When the material receiving box switches to receive materials, the material receiving box pushes the baffle that blocks the materials on the conveyor belt from moving forward. The baffle drives the connecting bar, small T-shaped block and extrusion plate to move, so that the extrusion plate extrudes and positions the materials on the surface of the track conveyor belt at different angles, so that the electronic components after extrusion positioning smoothly enter the interior of the material receiving box, and further facilitate the subsequent assembly mechanism to grab the electronic components and improve work efficiency. Description of the Drawings

[0014] Figure 1 Schematic three-dimensional structure diagram of the present utility model;

[0015] Figure 2 Schematic structure diagram of the baffle of the present utility model;

[0016] Figure 3 Schematic structure diagram of the connecting bar of the present utility model;

[0017] Figure 4 Schematic structure diagram of the rotating column of the present utility model;

[0018] Figure 5 Schematic structure diagram of the material pushing block of the present utility model.

[0019] In the figure: 1, main body frame; 2, track; 3, support frame; 4, electric telescopic cylinder; 5, large T-shaped frame; 6, material receiving box; 7, optical fiber; 8, fixed block; 9, sliding column; 10, baffle; 11, first spring; 12, connecting bar; 13, small T-shaped block; 14, connecting column; 15, extrusion plate; 16, third spring; 17, support column; 18, second spring; 19, avoidance groove; 20, rotating column; 21, synchronous pulley; 22, belt; 23, rotating column; 24, bevel gear; 25, movable column; 26, spur gear; 27, mounting column; 28, mounting ring; 29, material pushing block; 30, mounting plate; 31, assembly frame. Detailed Embodiment

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0021] Please refer to Figures 1-5 Figures 1-5 , a fully automatic classification and positioning double-track taping machine provided by the utility model includes a main frame 1. A mounting frame 31 is fixedly connected to the side wall of the main frame 1. An assembling mechanism is arranged inside the mounting frame 31. A PLC controller is fixedly connected to the inner wall of the main frame 1. Two tracks 2 are fixedly connected to the top surface of the main frame 1. A support frame 3 is fixedly connected to the top surface of the main frame 1. An electric telescopic cylinder 4 is fixedly connected to the side wall of the top surface of the support frame 3. One end of the telescopic shaft of the electric telescopic cylinder 4 is fixedly connected to a large T-shaped frame 5. A positioning component is arranged on the side wall of the track 2. A classification component is arranged on the side wall of the track 2. A linkage component is arranged on the side wall of the track 2. The positioning component includes a fixed block 8. The fixed block 8 is fixedly connected to the side wall of the track 2. A sliding column 9 is movably sleeved inside the inner wall of the fixed block 8. One end of the sliding column 9 is fixedly connected to a shielding plate 10. A large spring 11 is sleeved on the surface of the sliding column 9. A connecting strip 12 is fixedly connected to the side wall of the shielding plate 10. A small T-shaped block 13 is fixedly connected to the side wall of the connecting strip 12. A connecting column 14 is movably sleeved inside the inner wall of the small T-shaped block 13. One end of the connecting column 14 is fixedly connected to a pressing plate 15. A small spring 16 is fixedly connected to the side wall of the pressing plate 15. The other end of the small spring 16 is fixedly connected to the side wall of the small T-shaped block 13. A plurality of avoidance grooves 19 are formed on the side wall of the track 2. The side wall of the pressing plate 15 matches the inner wall of the avoidance groove 19.

[0022] Further, the classification component includes a mounting plate 30. The mounting plate 30 is fixedly connected to the side walls of the two tracks 2. A mounting column 27 is rotatably connected to the inner wall of the mounting plate 30. A movable column 25 is rotatably connected to the inner wall of the mounting plate 30. Positive gears 26 are fixedly connected to the surfaces of both the movable column 25 and the mounting column 27. A mounting ring 28 is fixedly connected to the surface of the mounting column 27. A plurality of material pushing blocks 29 are fixedly connected to the surface of the mounting ring 28. The plurality of positive gears 26 are meshed with each other.

[0023] Further, the linkage component includes a rotating column 20. The rotating column 20 is rotatably connected to the inner wall of the track 2. A rotating column 23 is rotatably connected to the inner wall of the main frame 1. A plurality of synchronous wheels 21 are arranged on the side wall of the track 2. The inner walls of the plurality of synchronous wheels 21 are fixedly connected to the surfaces of both the rotating column 20 and the rotating column 23. Two belts 22 are arranged on the side wall of the track 2. The inner walls of the two belts 22 are movably sleeved on the surfaces of the plurality of synchronous wheels 21. A motor is fixedly connected to the side wall of the rear track 2. The inner wall of the rotating column 20 is fixedly connected to the output end of the motor. The motor is electrically connected to the PLC controller. By the mutual cooperation of the arranged rotating column 20, synchronous wheels 21 and belts 22, etc., the rotation of the rotating column 20 can drive the rotation of the material pushing blocks 29.

[0024] Further, the surfaces of the movable column 25 and the rotating column 23 are both fixedly connected to bevel gears 24, and the two bevel gears 24 are meshed with each other. By providing the bevel gears 24, the rotation of the rotating column 23 can drive the rotation of the movable column 25.

[0025] Further, a support column 17 is movably sleeved on the side wall of the connecting bar 12, and a medium spring 18 is sleeved on the surface of the support column 17. One end of the connecting bar 12 is fixedly connected to the side wall of the track 2. By providing the support column 17, it is convenient to support the connecting bar 12 and ensure that the connecting bar 12 is driven to move when the baffle 10 moves.

[0026] Further, two receiving boxes 6 are fixedly connected to the top surface of the large T-shaped frame 5, an optical fiber 7 is fixedly connected to the inner wall of the receiving box 6, and the optical fiber 7 is electrically connected to the PLC controller. By providing the optical fiber 7, it is convenient to determine the direction of the material on the inner wall of the receiving box 6.

[0027] Working principle: The motor is started through the PLC controller. The drive shaft of the motor rotates to simultaneously convey the electronic components lying down and standing upright on the surface of the conveyor belt of the track 2 forward. The output end of the motor rotates to drive the rotating column 20 to rotate. The rotation of the rotating column 20 drives the rotation of the rotating column 23. The rotation of the rotating column 23 causes the mounting ring 28 to rotate through the bevel gear 24, the spur gear 26 and the mounting column 27. The rotation of the mounting ring 28 drives the dialing block 29 to rotate, so as to dial the electronic components standing upright on the surface of the conveyor belt of the track 2 off the surface of the conveyor belt, so that only the fallen materials remain on the surface of the conveyor belt. When the receiving box 6 switches to receiving materials, the receiving box 6 pushes the baffle 10 that restricts the continuous forward movement of the materials on the conveyor belt. The baffle 10 drives the connecting bar 12, the small T-shaped block 13 and the pressing plate 15 to move, so that the pressing plate 15 presses and positions the materials at different angles on the surface of the conveyor belt of the track 2, so that the electronic components after pressing and positioning smoothly enter the interior of the receiving box 6. The direction of the materials on the surface of the receiving box 6 is judged through the optical fiber 7, so that it is convenient for the subsequent assembling mechanism to grab the electronic components and improve the working efficiency.

[0028] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes falling within the meaning and scope of the equivalent elements of the claims in the present invention. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A fully automatic classification and positioning double-track braiding machine, comprising a main frame (1), characterized in that: The side wall of the main frame (1) is fixedly connected to an assembly frame (31), an assembly mechanism is arranged inside the assembly frame (31), the inner wall of the main frame (1) is fixedly connected to a PLC controller, the top surface of the main frame (1) is fixedly connected to two tracks (2), the top surface of the main frame (1) is fixedly connected to a support frame (3), the top surface side wall of the support frame (3) is fixedly connected to an electric telescopic cylinder (4), one end of the telescopic shaft of the electric telescopic cylinder (4) is fixedly connected to a large T-shaped frame (5), the side wall of the track (2) is provided with a positioning component, the side wall of the track (2) is provided with a classification component, and the side wall of the track (2) is provided with a linkage component; The positioning assembly comprises a fixed block (8), the fixed block (8) being fixedly connected to the side wall of the track (2), the inner wall of the fixed block (8) being movably sleeved with a sliding column (9), one end of the sliding column (9) being fixedly connected with a shielding plate (10), a first spring (11) being sleeved on the surface of the sliding column (9), the side wall of the shielding plate (10) being fixedly connected with a connecting strip (12), the side wall of the connecting strip (12) being fixedly connected with a small T-shaped block (13), the inner wall of the small T-shaped block (13) being movably sleeved with a connecting column (14), one end of the connecting column (14) being fixedly connected with an extrusion plate (15), the side wall of the extrusion plate (15) being fixedly connected with a third spring (16), the other end of the third spring (16) being fixedly connected with the side wall of the small T-shaped block (13), a plurality of avoidance grooves (19) being provided on the side wall of the track (2), the side wall of the extrusion plate (15) matching the inner wall of the avoidance groove (19).

2. The fully automatic classification and positioning double-track braiding machine according to claim 1, characterized in that: The classification component comprises a mounting plate (30), wherein the mounting plate (30) is fixedly connected to the side walls of the two tracks (2), the inner wall of the mounting plate (30) is rotatably connected to a mounting column (27), the inner wall of the mounting plate (30) is rotatably connected to a movable column (25), the surfaces of the movable column (25) and the mounting column (27) are both fixedly connected to spur gears (26), the surface of the mounting column (27) is fixedly connected to a mounting ring (28), the surface of the mounting ring (28) is fixedly connected to a plurality of material shifting blocks (29), and the plurality of spur gears (26) are meshedly connected to each other.

3. The fully automatic classification and positioning double-track braiding machine according to claim 1, characterized in that: The linkage assembly comprises a rotating column (20), wherein the rotating column (20) is rotatably connected to the inner wall of the track (2), the inner wall of the main frame (1) is rotatably connected to a rotating column (23), a side wall of the track (2) is provided with a plurality of synchronous wheels (21), the inner walls of the plurality of synchronous wheels (21) are fixedly connected to the surfaces of the rotating column (20) and the rotating column (23), the side wall of the track (2) is provided with two belts (22), the inner walls of the two belts (22) are movably sleeved to the surfaces of the plurality of synchronous wheels (21), a motor is fixedly connected to the side wall of the track (2) at the rear, the inner wall of the rotating column (20) is fixedly connected to the output end of the motor, and the motor is electrically connected to a PLC controller.

4. The fully automatic classification and positioning double-track braiding machine according to claim 2, characterized in that: The surfaces of the movable column (25) and the rotating column (23) are both fixedly connected to the bevel gear (24), and the two bevel gears (24) are meshed and connected with each other.

5. The fully automatic classification and positioning double-track braiding machine according to claim 1, characterized in that: The side wall of the connecting strip (12) is movably sleeved with a support column (17), a second spring (18) is sleeved on the surface of the support column (17), and one end of the connecting strip (12) is fixedly connected to the side wall of the track (2).

6. The fully automatic classification and positioning double-track braiding machine according to claim 1, characterized in that: Two material receiving boxes (6) are fixedly connected to the top surface of the large T-shaped frame (5), an optical fiber (7) is fixedly connected to the inner wall of the material receiving box (6), and the optical fiber (7) is electrically connected to the PLC controller.

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