Automatic wobble plate coating machine

Abstract

The utility model relates to the technical field of cable processing, and particularly discloses an automatic wobble plate coating machine which comprises a supporting cabinet. An automation unit and a protective cover are arranged on the supporting cabinet; the automation unit comprises a wire feeding mechanical arm, two film wrapping mechanisms, a carrying mechanical arm, a discharging mechanical arm, a wire winding mechanism, a wire row wheel and a wire cutting and cycloid device. A first support is fixedly connected to the supporting cabinet. A first clamping air cylinder is fixedly connected to the first support. A cable is inserted into the wire arrangement wheel and then detachably fixed to the winding mechanism, the winding mechanism rotates and winds the cable into a coil, then the wire cutting and cycloid device cuts off the continuous cable, the wire feeding mechanical arm clamps the coiled cable to move to the first film wrapping mechanism to be subjected to primary film wrapping, and the second film wrapping mechanism clamps the coiled cable to be subjected to secondary film wrapping. And then the carrying manipulator grabs the coiled cable to move into the second film wrapping mechanism for film wrapping again, then the discharging manipulator moves the wrapped and coiled cable out of the equipment, and the problem that an existing film wrapping machine cannot achieve full-automatic cable feeding and discharging is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of cable processing, in particular to an automatic reel wrapping machine. Background Art

[0002] A cable is a device for transmitting electric energy or signals. It is usually composed of several or several groups of wires, made of mutually insulated conductors and an outer insulating protective layer, and is a wire for transmitting electric power or information from one place to another. Therefore, it is widely used and has a large production volume.

[0003] The Chinese invention patent with the publication number of CN117963286B was published on June 18, 2024, and discloses a cable automatic wrapping device and its wrapping method, which solves the problem that every time during the cable packaging process, workers need to carry the wire bundle from the winding device to the wrapping device, increasing the working intensity of the workers. It includes a control box, the control box is fixedly connected with a fixed frame, the fixed frame is provided with a C-shaped rack, the C-shaped rack is fixedly connected with a locking unit, and the locking unit is used to fix the winding sleeve wound with the protective film. The fixed frame is fixedly connected with a rotation driving mechanism for driving the C-shaped rack to rotate. There is a first C-shaped ring above the control box; the cable is completed in one step from winding to direct packaging, without the need to carry the wound wire bundle from the winding device to the wrapping device, reducing the working intensity of the workers, adapting to large-scale production, and improving production efficiency.

[0004] However, the above-mentioned disclosed solution has the following deficiencies: The wrapping machine of the prior art cannot achieve full-automatic winding and wrapping, resulting in the need for manual handling of the upper and lower cables, and the winding efficiency cannot keep up with the equipment because manual operation reduces the overall winding and wrapping efficiency. Summary of the Utility Model

[0005] The purpose of the utility model is to solve the technical problem that the wrapping machine of the prior art cannot achieve full-automatic winding and wrapping, resulting in the need for manual handling of the upper and lower cables, and the winding efficiency cannot keep up with the equipment because manual operation reduces the overall winding and wrapping efficiency, and provides an automatic reel wrapping machine.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions to implement;

[0007] The automatic reel wrapping machine of the utility model includes a support cabinet; an automation unit and a protective cover are arranged on the support cabinet; the automation unit includes a wire feeding manipulator, two wrapping mechanisms, a carrying manipulator, a blanking manipulator, a winding mechanism, a wire row wheel and a wire cutting and pendulum device; a first bracket is fixedly connected to the support cabinet; a first clamping cylinder is fixedly connected to the first bracket.

[0008] Further, the film wrapping mechanism includes slide rails; the two slide rails are fixedly connected to the support cabinet; sliders are sleeved on the slide rails; a second air cylinder is fixedly connected to the side surface of the slider; a base plate is fixedly connected between the sliders; second clamping air cylinders are symmetrically and fixedly connected to the base plate; a vertical support plate is fixedly connected to the support cabinet; a rotary film wrapping device, a horizontal bracket and a film turntable are fixedly connected to the vertical support plate; a cutting device is fixedly connected to the horizontal bracket corresponding to the rotary film wrapping device.

[0009] Further, pressing air cylinders are fixedly connected to the wire feeding manipulator, the carrying manipulator and the blanking manipulator; an extension plate is fixedly connected to the lower end of the pressing air cylinder; a plurality of jaw air cylinders are fixedly connected to the lower surface of the extension plate corresponding to the second clamping air cylinder.

[0010] Further, the wire feeding manipulator is located between the film wrapping mechanism and the wire winding mechanism; the carrying manipulator and the blanking manipulator are parallel and symmetrical to each other.

[0011] Further, a first limiting plate is arranged between the wire winding mechanism and the film wrapping mechanism; a photoelectric counting device is fixedly connected to the first limiting plate through a groove.

[0012] Further, second limiting plates which are parallel to each other are fixedly connected between the film wrapping mechanisms.

[0013] The automatic turntable film wrapping machine provided by the utility model has the following beneficial effects:

[0014] 1. By inserting the cable into the wire row wheel and then detachably fixing it on the wire winding mechanism, the wire winding mechanism rotates to wind the cable into a roll, and then the wire cutting and swinging device cuts the continuous cable. The wire feeding manipulator clamps the wound cable and moves it to the first film wrapping mechanism for primary film wrapping, then the carrying manipulator grabs the wound cable and moves it into the second film wrapping mechanism for secondary film wrapping, and then the blanking manipulator moves out the cable with the film wrapped around it from the equipment, thus solving the problem that the existing film wrapping machine cannot automatically load and unload cables.

[0015] 2. By placing the film on the film turntable and winding the film around the rotary film wrapping device to complete the preparation work, then the second clamping air cylinder clamps the wound cable, and then the second air cylinder pulls the slider to displace, so that the cable is located at the opening of the rotary film wrapping device. The rotary film wrapping device rotates to wind the film on the wound cable. After the winding is completed, the cutting device cuts the wound film. The second air cylinder pushes the slider to reset, and then the base plate rotates 180 degrees. The second air cylinder pulls the slider, and the rotary film wrapping device and the cutting device work again. Then the second air cylinder pushes the slider to reset. At this time, the carrying manipulator can place the wound cable after the primary winding on the second film wrapping mechanism to strengthen and repeat the film wrapping, and then the blanking manipulator clamps and conveys and discharges the completely film-wrapped wound cable, thus solving the problem that the existing film wrapping machine cannot automatically load and unload cables. Brief Description of the Drawings

[0016] The following further describes in detail the specific embodiments of the present utility model in conjunction with the accompanying drawings;

[0017] Figure 1 It is a first isometric structural schematic diagram of the present utility model;

[0018] Figure 2 It is a second isometric structural schematic diagram of the present utility model;

[0019] Figure 3 It is a third isometric structural schematic diagram of the present utility model;

[0020] Figure 4 It is a fourth isometric structural schematic diagram of the present utility model;

[0021] Figure 5 It is a fifth isometric structural schematic diagram of the present utility model;

[0022] Figure 6 It is a sixth isometric structural schematic diagram of the present utility model;

[0023] Figure 7 It is a seventh isometric structural schematic diagram of the present utility model;

[0024] Figure 8 It is an eighth isometric structural schematic diagram of the present utility model;

[0025] Figure 9 It is a ninth isometric structural schematic diagram of the present utility model.

[0026] Explanation of the reference numerals in the drawings: 1, support cabinet; 2, automation unit; 3, protective cover; 4, wire feeding manipulator; 5, film wrapping mechanism; 6, carrying manipulator; 7, blanking manipulator; 8, wire winding mechanism; 9, wire row wheel; 10, wire cutting and pendulum device; 12, photoelectric counting device; 13, first limit plate; 14, first bracket; 15, first clamping cylinder; 16, slide rail; 17, slider; 18, second cylinder; 19, base plate; 20, second clamping cylinder; 21, rotary film wrapping device; 22, cutting device; 23, horizontal bracket; 24, film turntable; 27, second limit plate; 28, pressing cylinder; 29, extension plate; 30, jaw cylinder; 31, vertical support plate. Specific Embodiments

[0027] It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0029] It should be noted that all directional indications (such as up-down-left-right-front-back...) in the embodiments of the present utility model are only used to explain the relative position relationship and movement conditions between components in a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly. The connection described can be a direct connection or an indirect connection.

[0030] Please refer to Figures 1-9 As shown, an automatic turntable film wrapping machine includes a support cabinet 1; an automation unit 2 and a protective cover 3 are provided on the support cabinet 1; the automation unit 2 includes a wire feeding manipulator 4, two film wrapping mechanisms 5, a carrying manipulator 6, a blanking manipulator 7, a wire winding mechanism 8, a wire row wheel 9 and a wire cutting and swinging device 10; a first bracket 14 is fixedly connected to the support cabinet 1; a first clamping cylinder 15 is fixedly connected to the first bracket 14; during operation, the cable is inserted into the wire row wheel 9 and then detachably fixed on the wire winding mechanism 8. The wire winding mechanism 8 rotates to wind the cable into a roll, and then the wire cutting and swinging device 10 cuts the continuous cable. The wire feeding manipulator 4 clamps the wound cable and moves it to the first film wrapping mechanism 5 for primary film wrapping, and then the carrying manipulator 6 grabs the wound cable and moves it into the second film wrapping mechanism 5 for secondary film wrapping. Then, the blanking manipulator 7 removes the cable with the film wrapping completed from the equipment, solving the problem that the existing film wrapping machine cannot automatically load and unload cables.

[0031] The film wrapping mechanism 5 includes slide rails 16; the two slide rails 16 are fixedly connected to the support cabinet 1; a slider 17 is sleeved on the slide rail 16; a second cylinder 18 is fixedly connected to the side of the slider 17; a base plate 19 is fixedly connected between the sliders 17; symmetrically fixedly connected to the base plate 19 are second clamping cylinders 20; fixedly connected to the support cabinet 1 is a vertical support plate 31; fixedly connected to the vertical support plate 31 are a rotary film wrapping device 21, a horizontal bracket 23 and a film turntable 24; correspondingly fixedly connected to the horizontal bracket 23 and corresponding to the rotary film wrapping device 21 is a cutting device 22; during operation, the preparation work is completed by placing the film on the film turntable 24 and winding the film around the rotary film wrapping device 21, then the second clamping cylinder 20 clamps the wound cable, then the second cylinder 18 pulls the slider 17 to displace, so that the cable is located at the opening of the rotary film wrapping device 21, and the rotary film wrapping device 21 rotates to wind around the coiled cable. After the winding is completed, the cutting device 22 cuts the wound film, the second cylinder 18 pushes the slider 17 to reset, then the base plate 19 rotates 180 degrees, the second cylinder 18 pulls the slider 17, and the rotary film wrapping device 21 and the cutting device 22 work again, then the second cylinder 18 pushes the slider 17 to reset. At this time, the conveying manipulator 6 can place the coiled cable after the initial winding on the second film wrapping mechanism 5 to strengthen the repeated film, and then the blanking manipulator 7 clamps and conveys and discharges the coiled cable with complete film wrapping, solving the problem that the existing film wrapping machine cannot automatically load and unload cables.

[0032] Pressing cylinders 28 are fixedly connected to the wire feeding manipulator 4, the conveying manipulator 6 and the blanking manipulator 7; the lower end of the pressing cylinder 28 is fixedly connected with an extension plate 29; correspondingly fixedly connected to the lower surface of the extension plate 29 and corresponding to the second clamping cylinder 20 are a plurality of jaw cylinders 30; during operation, the height of the extension plate 29 and the jaw cylinders 30 is controlled by the action of the pressing cylinder 28, so that after the jaw cylinders 30 clamp the coiled cable, the coiled cable can be lifted, and then it moves horizontally to the next station along with the wire feeding manipulator 4, the conveying manipulator 6 and the blanking manipulator 7, thus realizing the function of automatically moving the cable for film wrapping and solving the problem that the existing film wrapping machine cannot automatically load and unload cables.

[0033] The wire feeding manipulator 4 is located between the film wrapping mechanism 5 and the winding mechanism 8; the conveying manipulator 6 and the blanking manipulator 7 are parallel and symmetrical to each other; during operation, by the wire feeding manipulator 4, the conveying manipulator 6 and the blanking manipulator 7 grasping the coiled cable, the cable can be wound by the winding mechanism 8, then the wound cable reel is moved to the film wrapping mechanism 5 by the transfer and descent of the wire feeding manipulator 4 for symmetrical winding, then it is moved to the second film wrapping mechanism 5 by the conveying manipulator 6 for final winding, and then it is clamped and transferred and discharged from this film wrapping machine by the blanking manipulator 7, solving the problem that the existing film wrapping machine cannot realize automatic loading and unloading.

[0034] A first limit plate 13 is provided between the wire winding mechanism 8 and the film wrapping mechanism 5; an optoelectronic counting device 12 is fixedly connected to the first limit plate 13 with a groove. During operation, the movement path of the wire feeding manipulator 4 is blocked by the mutually parallel first limit plate 13, so as to prevent the human body from entering and colliding, and at the same time prevent foreign objects from entering and colliding to cause damage. The reciprocating movement times of the wire feeding manipulator 4 can be recorded through the optoelectronic counting device 12, so as to facilitate the statistics of how many reels of cable are film wrapped by this equipment.

[0035] Mutually parallel second limit plates 27 are fixedly connected between the film wrapping mechanisms 5; during operation, the reciprocating displacement of the cable, the carrying manipulator 6 and the blanking manipulator 7 is blocked by the mutually parallel second limit plates 27, so that it is safer and reduces the risk of the equipment malfunctioning due to collision with personnel or other objects.

[0036] With the above solution, when the utility model is in use, the cable is inserted into the wire row wheel 9 and then detachably fixed on the winding mechanism 8. The winding mechanism 8 rotates to wind the cable into a roll. Then, the wire cutting and swinging device 10 cuts the continuous cable. The wire feeding manipulator 4 clamps the wound cable and moves it to the first film wrapping mechanism 5 for primary film wrapping. Then, the transporting manipulator 6 grabs the wound cable and moves it into the second film wrapping mechanism 5 for secondary film wrapping. Then, the blanking manipulator 7 removes the cable with the film wrapping completed from the equipment, solving the problem that the existing film wrapping machine cannot automatically load and unload the cable; by placing the film on the film turntable 24 and winding the film around the rotary film wrapping device 21 to complete the preparation work. Then, the second clamping cylinder 20 clamps the wound cable. Then, the second cylinder 18 pulls the slider 17 to displace, so that the cable is located at the opening of the rotary film wrapping device 21. The rotary film wrapping device 21 rotates to wind around the wound cable. After the winding is completed, the cutting device 22 cuts the wound film. The second cylinder 18 pushes the slider 17 to reset. Then, the base plate 19 rotates 180 degrees. The second cylinder 18 pulls the slider 17, and the rotary film wrapping device 21 and the cutting device 22 work again. Then, the second cylinder 18 pushes the slider 17 to reset. At this time, the transporting manipulator 6 can place the wound cable after the primary winding on the second film wrapping mechanism 5 to strengthen the repeated film. Then, the blanking manipulator 7 clamps and conveys the cable with the complete film wrapping out, solving the problem that the existing film wrapping machine cannot automatically load and unload the cable; by controlling the height of the expansion plate 29 and the jaw cylinder 30 through the action of the pressing cylinder 28, after the jaw cylinder 30 clamps the wound cable, the wound cable can be lifted, and then it can be horizontally moved to the next station along with the wire feeding manipulator 4, the transporting manipulator 6 and the blanking manipulator 7, thus realizing the function of automatically moving the cable for film wrapping and solving the problem that the existing film wrapping machine cannot automatically load and unload the cable; by the wire feeding manipulator 4, the transporting manipulator 6 and the blanking manipulator 7 grabbing the wound cable, the cable can be wound by the winding mechanism 8. Then, the wound cable reel is moved to the film wrapping mechanism 5 by the transfer and descent of the wire feeding manipulator 4 for symmetric winding. Then, it is moved to the second film wrapping mechanism 5 by the transporting manipulator 6 for final winding. Then, it is clamped and transferred out of the film wrapping machine by the blanking manipulator 7, solving the problem that the existing film wrapping machine cannot realize automatic feeding and automatic blanking; by the mutually parallel first limiting plates 13 blocking the movement path of the wire feeding manipulator 4, it protects the human body from entering and colliding, and at the same time prevents foreign objects from entering and colliding and causing damage. Through the photoelectric counting device 12, the number of reciprocating movements of the wire feeding manipulator 4 can be recorded, which is convenient for counting how many reels of cable are processed by this equipment for film wrapping; by the mutually parallel second limiting plates 27 blocking the reciprocating displacement of the cable, the transporting manipulator 6 and the blanking manipulator 7, it is safer, reducing the collision with personnel or other objects and causing the equipment to malfunction.

[0037] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0038] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments, and the above embodiments and the descriptions in the specification only illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed.

Claims

1. Automatic shaking plate film coating machine, characterized by; The invention comprises a support cabinet (1); an automation unit (2) and a protective cover (3) are arranged on the support cabinet (1); the automation unit (2) comprises a wire feeding robot (4), two film wrapping mechanisms (5), a carrying robot (6), a material unloading robot (7), a winding mechanism (8), a wire row wheel (9) and a wire cutting and cycloidal device (10); a first bracket (14) is fixedly connected to the support cabinet (1); and a first clamping cylinder (15) is fixedly connected to the first bracket (14).

2. The automatic shaking plate coating machine according to claim 1 is characterized in that: The film coating mechanism (5) comprises a slide rail (16); two of the slide rails (16) are fixedly connected to a support cabinet (1); a slider (17) is sleeved on the slide rail (16); a second cylinder (18) is fixedly connected to the side of the slider (17); a base plate (19) is fixedly connected between the sliders (17); a second clamping cylinder (20) is symmetrically fixedly connected to the base plate (19); a vertical support plate (31) is fixedly connected to the support cabinet (1); a rotary film coating device (21), a horizontal bracket (23) and a film turntable (24) are fixedly connected to the vertical support plate (31); a cutting device (22) is fixedly connected to the horizontal bracket (23) corresponding to the rotary film coating device (21).

3. The automatic shaking plate coating machine according to claim 2 is characterized in that: The wire feeding robot (4), the carrying robot (6) and the unloading robot (7) are fixedly connected with a pressing cylinder (28); the lower end of the pressing cylinder (28) is fixedly connected with an expansion plate (29); and the lower surface of the expansion plate (29) is fixedly connected with a plurality of clamping cylinders (30) corresponding to the second clamping cylinder (20).

4. The automatic shaking plate coating machine according to claim 3 is characterized in that: The wire feeding robot (4) is located between the film wrapping mechanism (5) and the wire winding mechanism (8); the carrying robot (6) and the unloading robot (7) are parallel and symmetrical to each other.

5. The automatic shaking plate coating machine according to claim 4 is characterized in that: A first limiting plate (13) is provided between the winding mechanism (8) and the film wrapping mechanism (5); a photoelectric counting device (12) is fixedly connected to a groove on the first limiting plate (13).

6. The automatic shaking plate coating machine according to claim 5, characterized in that: Second limiting plates (27) parallel to each other are fixedly connected between the film wrapping mechanisms (5).

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