Code scanning and labeling equipment for reel

By designing a reel code-scanning labeling equipment, the four-station collaboration of the turntable is used to achieve automatic identification, labeling and photo-taking and preservation, the problems of errors in the prior art of material tray labeling and difficulty in traceability in the later stage are solved, and the accuracy of labeling information and warehouse operation efficiency are improved.

CN223031518UActive Publication Date: 2025-06-27LASTER AUTOMOTIVE TECH SHANGHAI CO LTD
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Patent Information

Application Number
CN202422128312.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-27
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing technology cannot effectively and automatically identify the original code, generate and print the internal code, and save the photo image of the material tray, resulting in errors in labeling of the material tray, inconsistent labeling information and difficulty in later traceability.

Method used

Design a reel scanning code labeling device, including scanning code identification and photography components, labeling machine components, motor running components and bases. Through the cooperation of four workstations of the turntable, the functions of loading, taking pictures, printing labels and merging and taking pictures are realized.

Benefits of technology

It realizes automatic identification and labeling of electronic materials installed in the disk, ensures the accuracy of labeling information, improves warehouse operation efficiency and material accuracy, and solves the problems of material tray labeling errors and later traceability.

✦ Generated by Eureka AI based on patent content.

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Abstract

A base comprises a lower frame, an upper frame, a control button, a PLC (programmable logic controller) touch screen, an alarm lamp, a computer, a grating and an electric control box, the electric control box comprises a PLC, a driving motor and a light source, and a code scanning, recognizing and photographing assembly comprises a camera, the light source, a light source fixing block, a light source connecting plate and an inverted L-shaped support. The labeling machine assembly comprises a support, a fixing block, a linear motor module and a printer. The motor operation assembly comprises an adjustable platform, a rotating disc, a direct drive motor, a clamping module, a clamping sliding block, an ejection module, a sensor and an anti-pinch baffle. The automatic labeling system is suitable for various disc-loaded electronic materials, solves the problems of wrong labeling of material discs, inconsistency between actual labeling information and original label information and later-stage tracing, acquires and retains labeled images to facilitate later-stage tracing under the condition of ensuring accurate labeling information, and improves the warehouse operation efficiency and the material accuracy.
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Description

Technical Field

[0001] The utility model relates to the technical field of electronic tags, in particular to a reel code scanning and labeling device. Background Art

[0002] At present, electronic manufacturers will convert the original factory labels into their own internal labels for the purchased electronic materials according to certain rules. The purposes of converting labels are: one is to facilitate the identification of materials, and the other is to solve the problems of mislabeling on the tray, the inconsistency between the actual labeling information and the original factory label information, and the subsequent traceability.

[0003] On the premise of ensuring the accuracy of the labeling information, it is becoming increasingly important to collect and retain the images after labeling for subsequent traceability, and to improve the warehouse operation efficiency and the accuracy of materials. However, the existing label conversion technology is not yet mature and reliable enough to meet the requirements. Therefore, it is necessary to design a device for automatically identifying the original factory code of tray-mounted materials, generating and printing internal codes, and taking pictures and saving the trays. Summary of the Invention

[0004] The purpose of the utility model is to provide a reel code scanning and labeling device.

[0005] In order to achieve the above purpose, the technical solution of the utility model is:

[0006] A reel code scanning and labeling device, characterized by comprising a code scanning, identifying and photographing component, a labeling machine component, a motor operation component and a base.

[0007] The base includes an upper frame and a lower frame which are arranged in sequence from top to bottom. A workbench is fixedly arranged at the upper end of the lower frame, an electric control box is arranged inside the lower frame, and a computer is arranged on the upper frame.

[0008] The code scanning, identifying and photographing component includes two inverted L-shaped brackets which are symmetrically fixed on the middle part of the workbench from left to right. A camera and a light source are fixedly arranged on the cross beam at the top of the inverted L-shaped bracket, and the camera is located above the light source.

[0009] The labeling machine component includes a bracket, a linear motor module and a printer. The bracket is fixed at the rear part of the workbench, the linear motor module is fixed on the bracket, the printer is fixed on the slider of the linear motor module, and the printer moves back and forth along the linear motor module.

[0010] The motor operation assembly includes a turntable, a direct drive motor, and a clamping module. The turntable, the direct drive motor, and the clamping module are all fixed to the front part of the workbench. The turntable is driven by the direct drive motor to rotate. Four adjustable platforms are arranged at equal angles along the circumferential direction on the upper end of the turntable. A clamping module is correspondingly arranged outside each adjustable platform. The lower end of the clamping module protrudes through the lower end of the turntable. The turntable is provided with a chute for accommodating the radial sliding of the clamping module. The lower end of the clamping module is movably connected to the inner side of the turntable through a spring in the radial direction. A jacking module is arranged on the front side of the workbench. The lower end of the clamping module cooperates with the jacking module. The clamping module is jacked outwards by the jacking module. Four proximity switch sensors are arranged at equal angles along the circumferential direction on the outer side of the turntable. The proximity switch sensors are respectively located at the front, rear, left, and right ends of the turntable.

[0011] The electric control box is electrically connected to the camera, the light source, the linear motor module, the printer, the direct drive motor, and the proximity switch sensors. The computer is communicatively connected to the camera and the printer.

[0012] Further, a camera connecting plate is fixedly arranged at the upper end of the light source. The lower end of the camera is fixedly connected to the upper end of the camera connecting plate. A light source fixing block is fixedly arranged on the cross beam of the inverted L-shaped bracket. The light source fixing block spans the cross beam in the front-rear direction. The front and rear ends of the light source fixing block are bent downwards and fixedly connected to the upper end of the light source.

[0013] Further, light source connecting plates are arranged on the front side and the rear side of the light source. The light source fixing block is fixedly connected to the light source through the light source connecting plates.

[0014] Further, the labeling machine assembly includes two symmetrically arranged front and rear brackets. The brackets are in an n shape. A fixing block is arranged at the upper end of the brackets. The linear motor module is fixedly connected to the brackets through the fixing blocks.

[0015] Further, a printer placement plate is arranged on the slider of the linear motor module. The printer is fixedly connected to the slider through the printer placement plate.

[0016] Further, anti-pinch baffles are arranged on the left and right sides of the turntable. The anti-pinch baffles are fixed to the workbench.

[0017] Further, a clamping slider is arranged at the lower end of the clamping module. A pin is fixedly arranged on the inner side of the lower end of the turntable. The clamping slider is movably connected to the pin through a spring in the radial direction.

[0018] Further, gratings are arranged on the left and right sides at the front end of the upper frame.

[0019] Further, a start button, an emergency stop button, and a reset button are arranged on the workbench. The start button, the emergency stop button, and the reset button are electrically connected to the electric control box.

[0020] Further, an alarm lamp is provided at the rear side of the upper frame, and the alarm lamp is electrically connected to the electric control box.

[0021] The utility model completes feeding, photographing, printing and labeling, and combining photographing and saving for record in sequence through the cooperation of a turntable with four working positions, is applicable to various tray-mounted electronic materials, and solves the problems of wrong labeling of the tray, inconsistency between the actual labeling information and the original factory label information, and later traceability.

[0022] The utility model collects and retains the image after labeling under the condition of ensuring the accuracy of the labeling information, which is convenient for later traceability, and improves the operation efficiency of the warehouse and the accuracy of the materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 is a schematic diagram of the structure of the base of the utility model;

[0025] Figure 3 is a schematic diagram of the structure of the code scanning and identification photographing assembly of the utility model;

[0026] Figure 4 is a schematic diagram of the structure of the labeling machine assembly of the utility model;

[0027] Figure 5 is a schematic diagram of the structure of the motor operation assembly of the utility model;

[0028] Figure 6 is a schematic diagram of the structure of the clamping module and the ejecting module of the utility model.

[0029] REFERENCE MARKS:

[0030] 1 Base,

[0031] 101 Lower frame, 102 Upper frame, 103 Electric control box, 104 PLC touch screen, 105 Computer,

[0032] 106 Grating, 107 Start button, 108 Emergency stop button, 109 Reset button, 110 Alarm lamp,

[0033] 111 Workbench,

[0034] 2 Code scanning and identification photographing assembly,

[0035] 201 Camera, 202 Camera connecting plate, 203 Light source, 204 Light source fixing block, 205 Light source connecting plate,

[0036] 206 Inverted L-shaped bracket,

[0037] 3 Labeling machine assembly,

[0038] 301 Bracket, 302 Fixed Block, 303 Linear Motor Module, 304 Printer Placement Board

[0039] 305 Printer

[0040] 4 Motor Operation Assembly

[0041] 401 Adjustable Platform, 402 Turntable, 403 Direct Drive Motor, 404 Motor Mounting Plate, 405 Clamping Module

[0042] 406 Ejection Module, 407 Clamping Slide Block, 408 Sensor Mounting Plate, 409 Sensor

[0043] 4091 First Sensor, 4092 Second Sensor, 4093 Third Sensor, 4094 Fourth Sensor

[0044] 410 Anti-Pinch Baffle, 411 Spring, 412 Pin Detailed Implementation Manner

[0045] Next, the technical solutions of the present utility model will be clearly and completely described in conjunction with the accompanying drawings. Obviously, the described embodiments are some embodiments of the present utility model, rather than all embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0046] The present utility model discloses a reel code scanning and labeling device, as Figure 1 shown, including a code scanning and recognition photographing assembly 2, a labeling machine assembly 3, a motor operation assembly 4, and a base 1, as Figure 2 shown, the base 1 includes an upper frame 102 and a lower frame 101 arranged in sequence from top to bottom. A workbench 111 is fixedly provided at the upper end of the lower frame 101, and an electric control box 103 is arranged inside the lower frame 101.

[0047] As Figure 3 shown, the code scanning and recognition photographing assembly 2 includes two inverted L-shaped brackets 206. The two inverted L-shaped brackets 206 are symmetrically fixed to the middle of the workbench 111 left and right. A camera 201 and a light source 203 are fixedly provided on the cross beam at the top of the inverted L-shaped bracket 206, and the camera 201 is located above the light source 203.

[0048] At the upper end of the light source 203, a camera connecting plate 202 is fixedly provided. The lower end of the camera 201 is fixedly connected to the upper end of the camera connecting plate 202. On the cross beam of the inverted L-shaped bracket 206, a light source fixing block 204 is fixedly provided. The light source fixing block 204 is arranged across the cross beam in the front-back direction. The front and rear ends of the light source fixing block 204 are bent downward and fixedly connected to the upper end of the light source 203. On the front side and the rear side of the light source 203, there is a light source connecting plate 205. The light source fixing block 204 is fixedly connected to the light source 203 through the light source connecting plate 205.

[0049] As Figure 4 shown, the labeling machine assembly 3 includes a bracket 301, a linear motor module 303, and a printer 305. The bracket 301 is fixed to the rear part of the workbench 111. The linear motor module 303 is fixed to the bracket 301. The printer 305 is fixed to the slider of the linear motor module 303. The printer 305 moves back and forth along the linear motor module 303. Preferably, the labeling machine assembly 3 includes two brackets 301 that are symmetric front and back. The bracket 301 is in an n shape. At the upper end of the bracket 301, there is a fixing block 302. The linear motor module 303 is fixedly connected to the bracket 301 through the fixing block 302. On the slider of the linear motor module 303, there is a printer placement plate 304. The printer 305 is fixedly connected to the slider through the printer placement plate 304.

[0050] As Figure 5 shown, the motor operation assembly 4 includes a turntable 402, a direct drive motor 403, and a clamping module 405. The turntable 402, the direct drive motor 403, and the clamping module 405 are all fixed to the front part of the workbench 111. The direct drive motor 403 is fixed to the workbench 111 through a motor mounting plate 404. The turntable 402 is driven to rotate by the direct drive motor 403. Along the circumference of the upper end of the turntable 402, four adjustable platforms 401 are provided at equal angles. On the left and right sides of the turntable 402, there are anti-clamping baffles 410. The anti-clamping baffles 410 are fixed to the workbench 111.

[0051] Corresponding to the outside of each adjustable platform 401, there is a clamping module 405. The lower end of the clamping module 405 protrudes through the lower end of the turntable 402. The turntable 402 is provided with a chute for accommodating the radial sliding of the clamping module 405. On the front side of the workbench 111, there is an ejecting module 406. The lower end of the clamping module 405 cooperates with the ejecting module 406.

[0052] As Figure 6 shown, preferably, at the lower end of the clamping module 405, there is a clamping slider 407. The clamping module 405 passes through the turntable 402 and is integrally connected to the clamping slider 407. One end of a spring 411 is fixed to the clamping slider 407, and the other end of the spring 411 is fixed to a pin 412. The pin 412 is fixed to the inner side of the lower end of the turntable 402.

[0053] When the adjustable platform 401 is at the original position, the clamping slider 407 is pushed outwards by the ejecting module 406. At this time, the tension of the spring 411 is the largest, and the clamping module 405 is at the outermost edge.

[0054] When the turntable 402 rotates and works, the adjustable platform 401 leaves the origin. At this time, the clamping slider 407 leaves the ejecting module 406, and the clamping slider 407 is driven by the spring 411 to slide inwards and reset. The clamping module 405 resets inwards to clamp and fix the product on the adjustable platform 401.

[0055] Four proximity switch sensors 4091, namely the first proximity switch sensor 4091, the first proximity switch sensor 4092, the first proximity switch sensor 4093, and the first proximity switch sensor 4094, are arranged at equal angles along the circumferential direction on the outer side of the turntable 402. The proximity switch sensors 409 are respectively installed at the front, back, left, and right ends of the turntable 402 through the sensor mounting plate 408.

[0056] On the left and right sides at the front end of the upper frame 102, there are gratings 106. The gratings 106 are used to detect the arrival of the base 1 and whether there are any components protruding abnormally from the workbench 111 of the base 1. On the workbench 111, there are a start button 107, an emergency stop button 108, and a reset button 109. The start button 107, the emergency stop button 108, and the reset button 109 are electrically connected to the electric control box 103. On the rear side of the upper frame 102, there is an alarm lamp 110, and the alarm lamp 110 is electrically connected to the electric control box 103.

[0057] On the upper frame 102, there are also a PLC touch screen 104 and a computer 105. The PLC touch screen 104 is electrically connected to the PLC of the electric control box 103. The PLC of the electric control box 103 is further electrically connected to the light source 203, the linear motor module 303, the printer 305, the direct drive motor 403, and the proximity switch sensor 409. The camera 201 and the printer 305 are communicatively connected to the computer 105.

[0058] During specific implementation, place a tray of products on the first station at the front end of the turntable 402. The first proximity switch sensor 4091 is triggered. Press the start button 107, operate the PLC touch screen 104 to control the PLC of the electric control box 103 to trigger, and the direct drive motor 403 rotates counterclockwise by 90 degrees. At this time, the product moves to the second station on the right side of the turntable. At this time, the second proximity switch sensor 4092 below the product triggers to start the light source 203. After the light source 203 starts and delays for 2S, start the camera 201 to identify the original factory code, and process it through the vision software of the computer 105 to convert the original factory code into the company's internal code, and transmit the data to the printer 305 for waiting to print.

[0059] Continue to place a tray of products on the first station at the front end of the turntable 402. Press the start button 107 again, operate the PLC touch screen 104, control the PLC in the electric control box 103 to trigger, and the direct drive motor 403 rotates counterclockwise by 90 degrees. The products at the second station move to the third station at the rear end of the turntable 402, and the materials move from the first station to the second station. At this time, the third proximity switch sensor 4093 below the third station triggers to start the printer 305 and attach a label. The label attached is the label transmitted from the previous station. The second proximity switch sensor 4092 at the second station triggers to start the light source 203. After the light source 203 starts and delays for 2S, the camera 201 is started to identify the original factory code, and through the vision software of the computer 105 for processing, the original factory code is converted into the internal code of the company, and the data is transmitted to the printer 305 and waits for printing.

[0060] Place another tray of products on the first station. Press the start button 107 again, operate the PLC touch screen 104, control the PLC in the electric control box 103 to trigger, and the direct drive motor 403 rotates counterclockwise by 90 degrees. The products at the third station move to the fourth station, the products at the second station move to the third station, and the products at the first station move to the second station. At this time, the fourth proximity switch sensor 4094 below the fourth station triggers to start the light source 203. After the light source starts and delays for 2S, the camera 201 is started to take a photo and save it for later traceability. The photo taken is a photo of the original factory label and the internal label attached at the previous station together. At this time, the third proximity switch sensor 4093 below the third station triggers to start the printer 305 and attach a label. The label attached is the label transmitted from the previous station. The second proximity switch sensor 4092 at the second station triggers to start the light source 203. After the light source 203 starts and delays for 2S, the camera 201 is started to identify the original factory code, and through the vision software of the computer 105 for processing, the original factory code is converted into the internal code of the company, and the data is transmitted to the printer 305 and waits for printing.

[0061] Press the start button again, operate the PLC touch screen 104, control the PLC in the electric control box 103 to trigger, and the direct drive motor 403 rotates by 90 degrees. The products at the fourth station move to the first station, and the products at the first station are taken out, and the whole process ends.

[0062] When the last tray of products is placed, there are products at the second, third, and fourth stations and there is no space to place products at the first station, click the clear tray button on the PLC touch screen 104 to clear all the products on the entire turntable 402.

[0063] Among them, if there is an error in the original factory code recognition, or a printing and labeling error, or a photographing error, the entire device will stop working and give an alarm. At this time, according to the PLC touch screen 104 and the alarm prompt, the errors need to be solved one by one before the machine can be started again. When the product is working, the above cycle continues. The above actions are all controlled by the PLC in the electric control box 103 and the vision software of the computer 105.

[0064] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A reel code scanning and labeling device, characterized in that: It includes a code scanning and recognition camera component (2), a labeling machine component (3), a motor operation component (4) and a base (1). The base (1) comprises an upper frame (102) and a lower frame (101) which are arranged in sequence from top to bottom. A workbench (111) is fixedly provided at the upper end of the lower frame (101). An electric control box (103) is provided in the lower frame (101). A computer (105) is provided in the upper frame (102). The code scanning and recognition camera assembly (2) comprises two inverted L-shaped brackets (206), the two inverted L-shaped brackets (206) are fixed symmetrically to the middle of the workbench (111), a camera (201) and a light source (203) are fixed on the crossbeam at the top of the inverted L-shaped bracket (206), and the camera (201) is located above the light source (203). The labeling machine assembly (3) comprises a bracket (301), a linear motor module (303) and a printer (305); the bracket (301) is fixed to the rear of the workbench (111); the linear motor module (303) is fixed to the bracket (301); the printer (305) is fixed to a slider of the linear motor module (303); and the printer (305) moves forward and backward along the linear motor module (303). The motor operation assembly (4) comprises a turntable (402), a direct drive motor (403) and a clamping module (405); the turntable (402), the direct drive motor (403) and the clamping module (405) are all fixed to the front of the workbench (111); the turntable (402) is driven to rotate by the direct drive motor (403); the upper end of the turntable (402) is provided with four adjustable platforms (401) at equal circumferential angles; a clamping module (405) is correspondingly provided on the outer side of each adjustable platform (401); the lower end of the clamping module (405) protrudes through the lower end of the turntable (402); the turntable (402) ) is provided with a slide groove for accommodating radial sliding of a clamping module (405); the lower end of the clamping module (405) is movably connected to the inner side of the turntable (402) in a radial direction via a spring (411); an ejection module (406) is provided on the front side of the workbench (111); the lower end of the clamping module (405) cooperates with the ejection module (406); the clamping module (405) is ejected outward by the ejection module (406); four proximity switch sensors (409) are provided at equal angles along the circumferential direction on the outer side of the turntable (402); the proximity switch sensors (409) are respectively located at the front, rear, left and right ends of the turntable (402); The electric control box (103) is electrically connected to the light source (203), the linear motor module (303), the printer (305), the direct drive motor (403) and the proximity switch sensor (409), and the computer (105) is communicatively connected to the camera (201) and the printer (305).

2. The reel code scanning and labeling equipment according to claim 1 is characterized in that: A camera connecting plate (202) is fixedly provided at the upper end of the light source (203); the lower end of the camera (201) is fixedly connected to the upper end of the camera connecting plate (202); a light source fixing block (204) is fixedly provided on the crossbeam of the inverted L-shaped bracket (206); the light source fixing block (204) is arranged across the crossbeam in the front-to-back direction; the front and rear ends of the light source fixing block (204) are bent downwards and fixedly connected to the upper end of the light source (203).

3. The reel code scanning and labeling equipment according to claim 2, characterized in that: A light source connecting plate (205) is provided on the front and rear sides of the light source (203), and the light source fixing block (204) is fixedly connected to the light source (203) via the light source connecting plate (205).

4. The reel code scanning and labeling equipment according to claim 1, characterized in that: The labeling machine assembly (3) comprises two front-to-back symmetrical brackets (301), the brackets (301) are in an n-shape, a fixing block (302) is provided at the upper end of the bracket (301), and the linear motor module (303) is fixedly connected to the bracket (301) via the fixing block (302).

5. The reel code scanning and labeling equipment according to claim 4 is characterized in that: A printer placement plate (304) is provided on the slider of the linear motor module (303), and the printer (305) is fixedly connected to the slider via the printer placement plate (304).

6. The reel code scanning and labeling equipment according to claim 1, characterized in that: Anti-pinch baffles (410) are provided on the left and right sides of the rotating disk (402), and the anti-pinch baffles (410) are fixed on the workbench (111).

7. The reel code scanning and labeling equipment according to claim 1, characterized in that: A clamping slider (407) is provided at the lower end of the clamping module (405), a pin (412) is fixedly provided on the inner side of the lower end of the rotating disk (402), and the clamping slider (407) and the pin (412) are movably connected in the radial direction via a spring (411).

8. The reel code scanning and labeling equipment according to claim 1, characterized in that: Gratings (106) are provided on the left and right sides of the front end of the upper frame (102).

9. The reel code scanning and labeling equipment according to claim 1, characterized in that: A start button (107), an emergency stop button (108) and a reset button (109) are provided on the workbench (111); the start button (107), the emergency stop button (108) and the reset button (109) are electrically connected to the electric control box (103).

10. The reel code scanning and labeling equipment according to claim 1, characterized in that: A warning light (110) is provided on the rear side of the upper frame (102), and the warning light (110) is electrically connected to the electric control box (103).