Combined balance wheel sorting machine
By designing a combined balance sorting machine, the swing rod and U-frame are driven by the swing block to drive the roller and roller to rotate simultaneously, solving the problems of complex design and single sorting methods of traditional sorting machines, and achieving rapid and efficient sorting and flexibility for different objects.
Patent Information
- Application Number
- CN202422223266.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The traditional balance sorting machine has a complex design, a single sorting method, and a slow speed. It is difficult to adapt to sorting objects of different sizes, shapes and weights, and lacks flexibility.
A combined balance sorting machine is designed, using a swing block to drive the transverse and longitudinal swing rods, which drives the U-frame and the roller to the roller. The O-ring is connected to the roller and the roller to realize the synchronous rotation of the roller and the roller, and enhances the flexibility and efficiency of sorting.
It realizes rapid and efficient sorting of objects of different sizes, shapes and weights, reduces equipment failure rate, improves sorting efficiency, and simplifies the maintenance process.
Smart Images

Figure CN223031948U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of logistics sorting, and particularly relates to a combined swing wheel sorting machine. Background Art
[0002] The swing wheel sorting machine uses swing wheel technology for sorting, which can complete a large number of sorting tasks in a short time and improve the sorting efficiency. The swing wheel sorting machine can accurately distribute express packages to the corresponding destinations, avoid express misdelivery and delay caused by manual sorting errors, and improve the service quality.
[0003] Traditional swing wheel sorting machines may be relatively complex in design, including many mechanical components and transmission mechanisms, and need to be customized according to different sorting requirements. Different sorting requirements may require different mechanical components and transmission mechanisms, resulting in a complex overall structure, which is not easy to assemble and maintain. Since the sorting method of traditional swing wheel sorting machines may be relatively single, it can only perform left-right sorting in the straight direction, with a slow sorting speed and cannot well meet the high-speed and efficient sorting requirements. In addition, traditional swing wheel sorting machines may be difficult to adapt to the sorting of objects of different sizes, shapes and weights, lacking sufficient flexibility. Summary of the Utility Model
[0004] In order to make up for the deficiencies of the prior art, the utility model provides a combined swing wheel sorting machine.
[0005] To achieve the above object, the utility model provides the following technical solutions:
[0006] A combined swing wheel sorting machine includes a sorting box, rollers and swing blocks. A number of rollers sleeved with O-rings are arranged at equal intervals inside the sorting box. The roller shafts at both ends of the rollers rotate through the sorting box and are fixedly connected with synchronous wheels. The rollers are driven to rotate by a synchronous belt sleeved on the synchronous wheels.
[0007] A number of the rollers are respectively located in circular through holes opened at the top of the sorting box. One end of the O-ring away from the roller is sleeved on the roller. The roller and the roller are connected through the O-ring. When the roller rotates, it drives the roller to rotate.
[0008] The swing block is fixedly connected with a transverse swing rod. A number of longitudinal swing rods are fixedly arranged at equal intervals on the transverse swing rod. A connecting plate vertically connected to the longitudinal swing rod is fixedly connected with a U-shaped frame rotatably sleeved on the outer side of the roller through a support rod. The swing block is driven to rotate by a reduction motor A connected to the swing block, driving the transverse swing rod and the longitudinal swing rod to swing, thereby driving the U-shaped frame and the roller to turn to realize the sorting of the objects placed on the roller.
[0009] Preferably, a reduction motor B is fixedly provided on the inner wall surface of the sorting box. The output end of the reduction motor B is in transmission connection with a driving wheel. The driving wheel is in transmission connection with a synchronous wheel arranged on the side through a driving belt.
[0010] The cooperation of the reduction motor B, the driving wheel, the driving belt, the synchronous wheel and the synchronous belt drives the roller to rotate.
[0011] The high-speed rotation of the reduction motor B can be converted into the low-speed and high-torque rotation required by the roller. When the reduction motor B rotates, the driving wheel will also rotate accordingly, driving the driving belt to move, driving the synchronous wheel to rotate, and then driving the roller to rotate. The roller and the roller are connected by an O-ring. When the roller rotates, it drives the roller to rotate.
[0012] Preferably, a support plate is fixedly provided inside the sorting box. An inverted U-shaped bracket is fixedly provided on the top of the support plate. The input shaft of the swing block rotates on the inverted U-shaped bracket. The reduction motor A is fixedly installed at the bottom of the support plate, and the output shaft of the reduction motor A is in transmission connection with the input shaft of the swing block through a coupling.
[0013] The support plate is fixed inside the sorting box, providing a stable foundation for supporting the inverted U-shaped bracket and the reduction motor A. The input shaft of the swing block is designed to be able to rotate on the inverted U-shaped bracket. When the reduction motor A starts, its output shaft will start to rotate. The coupling connects the output shaft of the reduction motor A and the input shaft of the swing block, transmitting the power of the reduction motor A to the swing block, enabling the swing block to swing or rotate according to the rotation speed and direction of the reduction motor A.
[0014] Preferably, a bearing seat is rotatably sleeved on the outside of the support rod. The bearing seat is fixed on the transverse support plate. The transverse support plate is fixed on the inner side of the sorting box. The setting of the bearing seat and the transverse support plate ensures the stability of the support rod during rotation.
[0015] Preferably, the O-ring is located on the outside of the transverse support plate, the connecting plate, the support rod and the U-shaped frame, so that the actions of the connecting plate, the support rod and the U-shaped frame will not affect the O-ring.
[0016] Preferably, rectangular holes are opened on the front and rear sides at the top of the sorting box. A guide roller is rotatably connected in the rectangular holes for guiding the feeding of objects.
[0017] Preferably, protective covers covering the outer sides of the synchronous wheel, the driving wheel, the driving belt and the synchronous belt are provided on both sides of the sorting box for protecting the synchronous wheel, the driving wheel, the driving belt and the synchronous belt.
[0018] Compared with the prior art, the technical effects and advantages of the present utility model are as follows: The combined pendulum wheel sorting machine drives the horizontal swing rod and the vertical swing rod through the rotation of the pendulum block, and then drives the turning of the U-shaped frame and the roller. The roller and the roller are connected by an O-ring. When the roller rotates, it drives the roller to rotate. The roller can turn and rotate, realizing the fast and efficient sorting of objects. At the same time, the O-ring and synchronous belt drive are adopted to ensure the stable and reliable connection between the roller and the roller, reduce the equipment failure rate, and further improve the sorting efficiency.
[0019] By adjusting the positions and angles of the pendulum block, the horizontal swing rod, the vertical swing rod and the U-shaped frame, flexible sorting of objects with different sizes, shapes and weights can be achieved, and various sorting requirements can be met.
[0020] The whole equipment is modularly designed, and each transmission component is relatively independent. During maintenance, only the faulty part needs to be replaced or repaired, reducing the maintenance cost and time. In addition, the connecting plate, the support rod and the U-shaped frame are combined and installed on the vertical swing rod, which is convenient to disassemble and further simplifies the maintenance process.
[0021] This equipment can be widely used in industries such as logistics, warehousing, and manufacturing to meet the sorting requirements of various occasions. By adjusting the parameters and structure of the equipment, it can adapt to sorting systems of different scales and requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 is a schematic structural diagram of the present utility model;
[0023] Figure 2 is a schematic structural diagram of the first perspective after the protective cover of the present utility model is disassembled;
[0024] Figure 3 is a schematic structural diagram of the second perspective after the protective cover of the present utility model is disassembled;
[0025] Figure 4 is a schematic structural diagram of the present utility model after the sorting box is disassembled;
[0026] Figure 5 For the present utility model Figure 2 is an enlarged schematic structural diagram of part A;
[0027] Figure 6 For the present utility model Figure 4 is an enlarged schematic structural diagram of part B;
[0028] Figure 7 is a schematic structural diagram of the roller of the present utility model.
[0029] In the figure: 1, sorting box; 2, O-ring; 3, roller; 4, roller shaft; 5, synchronous pulley; 6, synchronous belt; 7, roller; 8, circular through-hole; 9, swing block; 10, transverse swing rod; 11, longitudinal swing rod; 12, connecting plate; 13, support rod; 14, U-shaped frame; 15, reduction motor A; 16, reduction motor B; 17, driving wheel; 18, driving belt; 19, supporting plate; 20, inverted U-shaped bracket; 21, coupling; 22, bearing seat; 23, transverse support plate; 24, rectangular hole; 25, guiding roller; 26, protective cover. Detailed implementation manner
[0030] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0031] The following is a further detailed description of this application in conjunction with the attached Figure 1-7 This application is further described in detail;
[0032] The embodiment of this application discloses a combined pendulum wheel sorting machine, including a sorting box 1, rollers 7 and a swing block 9. A plurality of rollers 3 sleeved with O-rings 2 are arranged at equal intervals inside the sorting box 1. The roller shafts 4 at both ends of the rollers 3 rotate through the sorting box 1 and are fixedly connected to the synchronous pulleys 5. The rollers 3 are driven to rotate by the synchronous belt 6 sleeved on the synchronous pulleys 5. Rectangular holes 24 are opened on the front and rear sides at the top of the sorting box 1, and guiding rollers 25 are rotatably connected in the rectangular holes 24 for guiding the feeding of objects.
[0033] A plurality of rollers 7 are respectively located in the circular through-holes 8 opened at the top of the sorting box 1. One end of the O-ring 2 away from the roller 3 is sleeved on the roller 7. The roller 3 and the roller 7 are connected by the O-ring 2. When the roller 3 rotates, it drives the roller 7 to rotate;
[0034] The swing block 9 is fixedly connected to the transverse swing rod 10. A plurality of longitudinal swing rods 11 are fixedly arranged at equal intervals on the transverse swing rod 10. A connecting plate 12 vertically connected to the longitudinal swing rod 11 is fixedly connected to a U-shaped frame 14 rotatably sleeved on the outer side of the roller 7 through a support rod 13. The swing block 9 is driven to rotate by a reduction motor A15 connected to the swing block 9, driving the transverse swing rod 10 and the longitudinal swing rod 11 to swing, thereby driving the U-shaped frame 14 and the roller 7 to turn to realize the sorting of the objects placed on the roller 7. A bearing seat 22 is rotatably sleeved on the outer side of the support rod 13. The bearing seat 22 is fixed on a transverse support plate 23. The transverse support plate 23 is fixed inside the sorting box 1. The arrangement of the bearing seat 22 and the transverse support plate 23 ensures the stability of the support rod 13 during rotation.
[0035] During combined assembly, the transverse swing rod 10, the longitudinal swing rod 11, the connecting plate 12, the support rod 13 and the U-shaped frame 14 are all installed inside the sorting box 1. The roller 7 rotatably arranged on the U-shaped frame 14 extends into a circular through hole 8 at the top of the sorting box 1, and the combined assembly is convenient; by adjusting the positions and angles of the swing block 9, the transverse swing rod 10, the longitudinal swing rod 11 and the U-shaped frame 14, this combined pendulum wheel sorting machine can flexibly sort objects of different sizes, shapes and weights. The O-ring 2 and the synchronous belt 6 are used for transmission, ensuring the stable and reliable connection between the roller 3 and the roller 7, reducing the equipment failure rate, being able to realize high-speed and efficient sorting operations, improving the sorting efficiency and reducing the labor cost. The whole equipment has a simple structure. The connecting plate 12, the support rod 13 and the U-shaped frame 14 are combined and installed on the longitudinal swing rod 11. By disassembling the connecting plate 12 from the longitudinal swing rod 11, the connecting plate 12, the support rod 13, the U-shaped frame 14 and the roller 7 can be disassembled, which is convenient for maintenance and reduces the maintenance cost. This equipment can be widely applied to industries such as logistics, warehousing and manufacturing to meet the sorting requirements of various occasions.
[0036] A reduction motor B16 is fixedly arranged on the inner wall surface of the sorting box 1. The output end of the reduction motor B16 is in transmission connection with a driving wheel 17. The driving wheel 17 is in transmission connection with a synchronous wheel 5 arranged on the side through a driving belt 18; the roller 3 is driven to rotate through the cooperation of the reduction motor B16, the driving wheel 17, the driving belt 18, the synchronous wheel 5 and the synchronous belt 6.
[0037] The high-speed rotation of the reduction motor B16 can be converted into the low-speed and high-torque rotation required by the roller 3. When the reduction motor B16 rotates, the driving wheel 17 will also rotate, which will drive the driving belt 18 to move, and will drive the synchronous wheel 5 to rotate. The synchronous wheel 5 rotates, and then drives the roller 3 to rotate. The roller 3 and the roller 7 are connected by the O-ring 2. When the roller 3 rotates, it drives the roller 7 to rotate. The power can be effectively transmitted from the reduction motor B16 to the roller 3 to realize the rotation of the roller 3. By adjusting the speed and reduction ratio of the reduction motor B16, the rotation speed of the roller 3 can be conveniently adjusted to meet different sorting requirements.
[0038] The use of the synchronous belt 6 and the synchronous wheel 5 can ensure that the rotation of the roller 3 is more stable and reduce sorting errors caused by speed fluctuations or instability. This structure is relatively modular and can increase or decrease the number of rollers 3 as needed to adapt to sorting systems of different sizes and needs. Each transmission component is relatively independent, and during maintenance, only the problematic part needs to be replaced or repaired, which reduces maintenance costs and time.
[0039] A support plate 19 is fixedly provided inside the sorting box 1, an inverted U-shaped bracket 20 is fixedly provided on the top of the support plate 19, the input shaft of the pendulum block 9 rotates on the inverted U-shaped bracket 20, the reduction motor A15 is fixedly installed at the bottom of the support plate 19, and the output shaft of the reduction motor A15 is transmission-connected to the input shaft of the pendulum block 9 through a coupling 21.
[0040] The pallet 19 is fixed inside the sorting box 1, providing a stable foundation for supporting the inverted U-shaped bracket 20 and the reduction motor A15. The input shaft of the pendulum block 9 is designed to rotate on the inverted U-shaped bracket 20. When the reduction motor A15 is started, its output shaft will start to rotate. The coupling 21 connects the output shaft of the reduction motor A15 and the input shaft of the pendulum block 9, transmitting the power of the reduction motor A15 to the pendulum block 9, so that the pendulum block 9 can swing or rotate according to the rotation speed and direction of the reduction motor A15.
[0041] Through the combination of the reduction motor A15, the coupling 21 and the pendulum block 9, effective power transmission is achieved, so that the pendulum block 9 can swing or rotate at the required speed and direction. The design of the inverted U-shaped bracket 20 provides stable support for the pendulum block 9, ensuring the stability of the pendulum block 9 during the swinging or rotating process, and reducing sorting errors caused by vibration or instability. Due to the use of the reduction motor A15, the swinging or rotation speed and direction of the pendulum block 9 can be accurately controlled by controlling the speed and direction of the motor, thereby achieving more accurate sorting operations.
[0042] The O-ring 2 is located outside the transverse support plate 23 , the connecting plate 12 , the support rod 13 and the U-shaped frame 14 , so that the movement of the connecting plate 12 , the support rod 13 and the U-shaped frame 14 will not affect the O-ring 2 .
[0043] Both sides of the sorting box 1 are provided with a protective cover 26 covering the outer sides of the synchronous pulley 5, the driving pulley 17, the driving belt 18 and the synchronous belt 6 for protecting the synchronous pulley 5, the driving pulley 17, the driving belt 18 and the synchronous belt 6.
[0044] The working principle of this combined pendulum wheel sorting machine is that the rotation of the pendulum block 9 drives the transverse swing rod 10 and the longitudinal swing rod 11, and then drives the turning of the U-shaped frame 14 and the roller 7 to realize the sorting of the objects placed on the roller 7. Specifically, the reduction motor A15 drives the pendulum block 9 to rotate, the pendulum block 9 drives the transverse swing rod 10 and the longitudinal swing rod 11 to swing, the support rod 13 on the connecting plate 12 is fixedly connected to the U-shaped frame 14, so that the U-shaped frame 14 turns with the swing of the swing rod, and then pushes the roller 7 to turn. The roller 3 is driven to rotate by the synchronous belt 6 sleeved on the synchronous pulley 5. The roller 3 and the roller 7 are connected by an O-ring 2. When the roller 3 rotates, it drives the roller 7 to rotate. The roller 7 can turn and rotate, so that the objects on the roller 7 are sorted according to a predetermined path.
[0045] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A combined balance wheel sorting machine, characterized in that: include: A sorting box (1), wherein a plurality of rollers (3) sleeved with O-rings (2) are arranged at equal intervals inside the sorting box (1), roller shafts (4) at both ends of the rollers (3) rotate and penetrate the sorting box (1) and are fixedly connected to a synchronous wheel (5), and the rollers (3) are driven to rotate by a synchronous belt (6) sleeved on the synchronous wheel (5); A roller (7), wherein the roller (7) is provided with a plurality of circular through holes (8) respectively located in the top of the sorting box (1); an end of the O-ring (2) away from the roller (3) is sleeved on the roller (7); the roller (3) and the roller (7) are connected via the O-ring (2); when the roller (3) rotates, the roller (7) is driven to rotate; A swing block (9) is fixedly connected to a transverse swing rod (10), a plurality of longitudinal swing rods (11) are arranged and fixedly connected to the transverse swing rod (10) at equal intervals, a connecting plate (12) vertically connected to the longitudinal swing rod (11) is fixedly connected to a U-shaped frame (14) rotatably sleeved on the outer side of a roller (7) through a support rod (13), and the swing block (9) is driven to rotate by a reduction motor A (15) connected to the swing block (9), thereby driving the transverse swing rod (10) and the longitudinal swing rod (11) to swing, thereby driving the U-shaped frame (14) and the roller (7) to turn, so as to realize the sorting of objects placed on the roller (7).
2. A combined balance wheel sorting machine according to claim 1, characterized in that: A reduction motor B (16) is fixedly provided on the inner wall surface of the sorting box (1), the output end of the reduction motor B (16) is transmission-connected to a driving wheel (17), and the driving wheel (17) is transmission-connected to a synchronous wheel (5) arranged on the side through a driving belt (18); The roller (3) is driven to rotate by the cooperation of the reduction motor B (16), the driving wheel (17), the driving belt (18), the synchronous wheel (5) and the synchronous belt (6).
3. A combined balance wheel sorting machine according to claim 1, characterized in that: A support plate (19) is fixedly provided inside the sorting box (1), an inverted U-shaped bracket (20) is fixedly provided on the top of the support plate (19), an input shaft of the pendulum block (9) rotates on the inverted U-shaped bracket (20), the reduction motor A (15) is fixedly installed at the bottom of the support plate (19), and the output shaft of the reduction motor A (15) is transmission-connected to the input shaft of the pendulum block (9) through a coupling (21).
4. A combined balance wheel sorting machine according to claim 1, characterized in that: A bearing seat (22) is rotatably sleeved on the outer side of the support rod (13); the bearing seat (22) is fixed on a transverse support plate (23); and the transverse support plate (23) is fixed on the inner side of the sorting box (1).
5. A combined balance wheel sorting machine according to claim 4, characterized in that: The O-ring (2) is located outside the transverse support plate (23), the connecting plate (12), the support rod (13) and the U-shaped frame (14).
6. A combined balance wheel sorting machine according to claim 1, characterized in that: Rectangular holes (24) are provided at the front and rear sides of the top of the sorting box (1), and guide rollers (25) are rotatably connected in the rectangular holes (24).
7. A combined balance wheel sorting machine according to claim 1, characterized in that: Protective covers (26) covering the outer sides of the synchronous wheel (5), the driving wheel (17), the driving belt (18) and the synchronous belt (6) are provided on both sides of the sorting box (1).