High-pressure water sprinkling and coal cleaning device of stacker-reclaimer

Abstract

The utility model relates to a stacker-reclaimer high-pressure water sprinkling and coal cleaning device which comprises a water sprinkling mechanism and an undercarriage, a water tank is arranged above a stacker-reclaimer tail car steel structure, a water outlet of the water tank is provided with a valve, a water outlet of the valve is connected with a water inlet of a booster pump, and a water outlet of the booster pump is connected with a water outlet of the water tank. The water spraying pipeline is laid downwards from a water outlet of the booster pump to the position below a tripper car steel structure, then extends forwards to the head of the tripper car along the tripper car steel structure, extends downwards to the position below the outer side of the cable bridge and then is fixedly connected with the undercarriage, and an electromagnetic valve and a high-pressure spray head are arranged at the tail end of the water spraying pipeline. The undercarriage is fixedly installed on the tripper car landing leg steel structure. According to the utility model, accumulated coal under the belt is cleaned through high-pressure water spraying, the accumulated coal can be effectively sprayed to an open space on the side of the belt, so that cleaning personnel can carry out subsequent cleaning work more conveniently and quickly, and compared with a traditional manual cleaning mode, the required manpower and material resource investment is remarkably reduced, the cleaning cost is reduced, and the cleaning efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of stacker-reclaimer cleaning, in particular to a high-pressure water sprinkling coal cleaning device for a stacker-reclaimer. Background Art

[0002] In the daily operation of a stacker-reclaimer, the belt is a crucial component responsible for transporting materials such as coal from one place to another. However, due to various reasons, such as belt speed, material humidity, material particle size, and the condition of the belt itself, coal may spill from the belt during transportation. These spilled coal powders gradually accumulate under the belt, forming so-called "coal accumulation". The existence of coal accumulation not only affects the operation efficiency of the stacker-reclaimer but also may lead to a series of safety hazards. Coal accumulation occupies the originally limited space, making the maintenance and repair of the equipment more difficult. Secondly, coal accumulation may trigger safety accidents such as fires. Especially in high-temperature or dry environments, coal powders are more likely to spontaneously combust. In addition, coal accumulation may cause additional wear to the belt, shortening its service life. To remove this coal accumulation, a large amount of manpower and material resources usually need to be invested. Cleaning personnel need to frequently enter the equipment area and use various tools such as brooms and shovels to manually remove the coal accumulation. This not only increases the work intensity but also may pose a threat to the health of the cleaning personnel because long-term exposure to coal dust may cause health problems such as respiratory diseases. In view of the above problems, how to efficiently and safely remove the generated coal accumulation has become a key issue that needs to be focused on and solved during the operation of the stacker-reclaimer. Therefore, a special study is conducted on the high-pressure water sprinkling coal cleaning device for the stacker-reclaimer to improve the cleaning efficiency and reduce the input of manpower and material resources. Summary of the Utility Model

[0003] The utility model aims to solve the deficiencies of the prior art and provides a high-pressure water sprinkling coal cleaning device for a stacker-reclaimer.

[0004] To achieve the above object, the utility model adopts the following technical solutions: A high-pressure water sprinkling coal cleaning device for a stacker-reclaimer, comprising: a water sprinkling mechanism and a landing gear. The water sprinkling mechanism includes a water tank, a valve, a booster pump, and a water sprinkling pipeline. The water tank is arranged above the steel structure of the tail car of the stacker-reclaimer. The booster pump is installed beside the water tank. The valve is provided at the water outlet of the water tank. The water outlet of the valve is connected to the water inlet of the booster pump. The water sprinkling pipeline is laid downward from the water outlet of the booster pump to the lower part of the steel structure of the tail car and then extends forward along the steel structure of the tail car to the head of the tail car. A downward redirecting roller is provided at the head of the steel structure of the tail car. The water sprinkling pipeline extends downward along the downward redirecting roller to the lower part outside the cable tray and then is fixedly connected to the landing gear. An electromagnetic valve and a high-pressure nozzle are arranged at the end of the water sprinkling pipeline. The landing gear is fixedly installed on the steel structure of the tail car leg.

[0005] Furthermore, the landing gear includes a fixed frame, an electric push rod, a first landing rod, a second landing rod, a movable arm, a first resistance rod, and a second resistance rod. The electric push rod is hinged to the top of the fixed frame. The top of the first landing rod is hinged to the right side of the fixed frame. The telescopic end of the electric push rod is hinged to the side of the first landing rod near the bottom. The bottom of the first landing rod is hinged to the top of the second landing rod. The movable arm is rotatably connected to the triangular support of the fixed frame. The top of the first resistance rod is hinged to the top of the fixed frame. The bottom of the first resistance rod is hinged to the top of the second resistance rod. The bottom of the second resistance rod is hinged to the top of the movable arm. The bottom of the second landing rod is hinged to the side of the movable arm near the bottom.

[0006] Furthermore, a photoelectric proximity switch is fixedly installed on the outside of the fixed frame.

[0007] Furthermore, several cameras are arranged near the landing gear. The cameras are connected to a signal box through signal lines and then connected to the driver's cab and the central control system of the stacker-reclaimer.

[0008] Furthermore, a low-voltage distribution room is provided on the steel structure of the tail car of the stacker-reclaimer to supply power to the booster pump, solenoid valve, and electric push rod.

[0009] The beneficial effects of the present utility model are as follows: The present utility model can effectively spray the accumulated coal under the belt to the open space on the side of the belt by high-pressure sprinkling, enabling the cleaning personnel to carry out subsequent cleaning work more conveniently and quickly. Compared with the traditional manual cleaning method, it significantly reduces the required manpower and material resources input, reduces the cleaning cost, and improves the cleaning efficiency. The accumulated coal generated during the operation of the stacker-reclaimer can be cleaned in a timely and effective manner, thereby reducing equipment failures and downtime caused by the accumulated coal and improving the operation efficiency of the stacker-reclaimer. Description of the Drawings

[0010] Figure 1 is a structural schematic diagram of the present utility model;

[0011] Figure 2 is a structural schematic diagram of the sprinkling mechanism;

[0012] Figure 3 is a structural schematic diagram of the landing gear;

[0013] In the figure: 1 - sprinkling mechanism; 10 - water tank; 11 - valve; 12 - booster pump; 13 - sprinkler pipeline; 14 - solenoid valve; 15 - high-pressure nozzle; 2 - landing gear; 20 - fixing bracket; 21 - electric push rod; 22 - first landing rod; 23 - second landing rod; 24 - movable arm; 25 - first resistance rod; 26 - second resistance rod; 27 - photoelectric proximity switch; 3 - tail car steel structure; 4 - downward redirecting roller; 5 - tail car leg steel structure; 6 - low-voltage distribution room;

[0014] The attached drawings in this utility model are all schematic diagrams, and their sizes do not represent actual dimensions;

[0015] The following will be described in detail with reference to the attached drawings in combination with the embodiments of the present utility model. Specific embodiments

[0016] The present utility model will be further described below in combination with the attached drawings and embodiments:

[0017] As Figures 1 to 3 shown, a high-pressure sprinkling coal cleaning device for a stacker-reclaimer includes: a sprinkling mechanism 1 and a landing gear 2. The sprinkling mechanism 1 includes a water tank 10, a valve 11, a booster pump 12, and a sprinkler pipeline 13. The water tank 10 is arranged above the tail car steel structure 3 of the stacker-reclaimer. The sprinkler pipeline 13 is led out from the water tank 10. The booster pump 12 is installed beside the water tank 10. The valve 11 is provided at the water outlet of the water tank 10. The water outlet of the valve 11 is connected to the water inlet of the booster pump 12. The sprinkler pipeline 13 is laid downward from the water outlet of the booster pump 12 to the lower part of the tail car steel structure 3 and then extends forward along the tail car steel structure 3 to the head of the tail car. A downward redirecting roller 4 is provided at the head of the tail car steel structure 3. The sprinkler pipeline 13 extends downward along the downward redirecting roller 4 to the lower part outside the cable tray and then is fixedly connected to the landing gear 2. The tail end of the sprinkler pipeline 13 is provided with a solenoid valve 14 and a high-pressure nozzle 15. The landing gear 2 is fixedly installed on the tail car leg steel structure 5.

[0018] The sprinkler pipeline 13 extends to the lower part of the belt through the landing gear 2. The booster pump 12 is turned on to transport the water in the water tank 10 to the lower part of the belt through the sprinkler pipeline 13 and eject it through the high-pressure nozzle 15. The water flow of the nozzle is controlled by adjusting the action size of the solenoid valve 14, achieving precise control. While ensuring the cleaning effect, it also reduces the waste of water resources.

[0019] The landing gear 2 includes: a fixed frame 20, an electric push rod 21, a first landing rod 22, a second landing rod 23, a movable arm 24, a first resistance rod 25, and a second resistance rod 26. The electric push rod 21 is hinged to the top of the fixed frame 20, the top of the first landing rod 22 is hinged to the right side of the fixed frame 20, the telescopic end of the electric push rod 21 is hinged to the side of the first landing rod 22 near the bottom, the bottom of the first landing rod 22 is hinged to the top of the second landing rod 23, the movable arm 24 is rotatably connected to the triangular support of the fixed frame 20, the top of the first resistance rod 25 is hinged to the top of the fixed frame 20, the bottom of the first resistance rod 25 is hinged to the top of the second resistance rod 26, the bottom of the second resistance rod 26 is hinged to the top of the movable arm 24, and the bottom of the second landing rod 23 is hinged to the side of the movable arm 24 near the bottom. When the electric push rod 21 contracts, it drives the movable arm 24 to rise, and when the electric push rod 21 extends, it drives the movable arm 24 to fall.

[0020] A photoelectric proximity switch 27 is fixedly mounted on the outer side of the fixing frame 20. When the landing gear 2 is retracted to the minimum angle, the photoelectric proximity switch 27 detects and sends a signal to automatically close the electric push rod 21 to prevent the landing gear 2 from excessive displacement.

[0021] Several cameras are arranged near the landing gear 2, which are connected to the signal box through signal lines, and then connected to the driver's cab and central control system of the stacker-reclaimer. The use of cameras enables the centralized control center to monitor the operating status of the equipment in real time, and promptly discover and deal with potential safety hazards.

[0022] A low-voltage power distribution room 6 is provided on the steel structure 3 of the tail car of the stacker-reclaimer to supply power to the booster pump 12 , the solenoid valve 14 and the electric push rod 21 .

[0023] The principle and use method of the utility model are as follows: the booster pump 12 is controlled by the distribution box, the electromagnetic valve 14 is adjusted by the centralized control center, the valve 11 and the booster pump 12 are opened, the sprinkler mechanism 1 generates a high-pressure water flow, and the coal under the belt is cleaned by the high-pressure water flow. The water flow of the nozzle is controlled by adjusting the flow size of the electromagnetic valve 14, and the coal is sprayed to the open space on the side of the belt, which is convenient for cleaning personnel to clean and maintain the normal operation of the belt. By controlling the electric push rod 21 to control the lifting and falling of the landing gear 2, the high-pressure nozzle 15 can be driven to change direction to clean the coal in all aspects.

[0024] The utility model is described above by way of example in conjunction with the accompanying drawings. It is obvious that the specific implementation of the utility model is not limited to the above-mentioned method. As long as various improvements are made using the method concept and technical solution of the utility model, or are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. A high-pressure water spraying coal cleaning device for a stacker-reclaimer, characterized in that: include: A water sprinkling mechanism (1) and a landing gear (2), wherein the water sprinkling mechanism (1) comprises a water tank (10), a valve (11), a booster pump (12), and a water sprinkling pipeline (13), wherein the water tank (10) is arranged above the steel structure (3) of the tail car of the stacker / reclaimer, and the booster pump (12) is installed beside the water tank (10), and the water outlet of the water tank (10) is provided with the valve (11), and the water outlet of the valve (11) is connected to the water inlet of the booster pump (12), and the water sprinkling pipeline (13) is connected from the booster pump (11) to the water inlet of the booster pump (12). The water outlet 12) is laid downward to the bottom of the tail car steel structure (3) and then extends forward along the tail car steel structure (3) to the head of the tail car. The head of the tail car steel structure (3) is provided with a downward redirecting roller (4). The watering pipe (13) extends downward along the downward redirecting roller (4) to the bottom of the outer side of the cable tray and then is fixedly connected to the landing gear (2). The tail end of the watering pipe (13) is provided with a solenoid valve (14) and a high-pressure nozzle (15). The landing gear (2) is fixedly mounted on the tail car support leg steel structure (5).

2. A high-pressure water spraying coal cleaning device for a stacker and reclaimer according to claim 1, characterized in that: The landing gear (2) comprises: a fixed frame (20), an electric push rod (21), a first landing rod (22), a second landing rod (23), a movable arm (24), a first resistance rod (25), and a second resistance rod (26); the electric push rod (21) is hinged to the top of the fixed frame (20); the top of the first landing rod (22) is hinged to the right side of the fixed frame (20); the telescopic end of the electric push rod (21) is hinged to the side of the first landing rod (22) near the bottom; the first landing rod (2 2) is hinged to the top of the second lifting rod (23), the movable arm (24) is rotatably connected to the triangular support of the fixed frame (20), the top of the first resistance rod (25) is hinged to the top of the fixed frame (20), the bottom of the first resistance rod (25) is hinged to the top of the second resistance rod (26), the bottom of the second resistance rod (26) is hinged to the top of the movable arm (24), and the bottom of the second lifting rod (23) is hinged to the side of the movable arm (24) near the bottom.

3. A high-pressure water spraying coal cleaning device for a stacker and reclaimer according to claim 2, characterized in that: A photoelectric proximity switch (27) is fixedly mounted on the outer side of the fixing frame (20).

4. A high-pressure water spraying coal cleaning device for a stacker and reclaimer according to claim 3, characterized in that: A plurality of cameras are arranged near the landing gear (2), and the cameras are connected to a signal box through signal lines, and further connected to the driver's cab and central control system of the stacker-reclaimer.

5. A high-pressure water spraying coal cleaning device for a stacker and reclaimer according to claim 4, characterized in that: A low-voltage power distribution room (6) is provided on the steel structure (3) of the tail car of the stacker-reclaimer to supply power to the booster pump (12), the solenoid valve (14) and the electric push rod (21).

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