Steel cord take-up device adaptive to spools of various models
By designing a steel cord wire retraction device suitable for multiple models of I-wheels, and using detachable sockets and tension adjustment mechanisms, the problem that existing devices are difficult to adapt to different types of I-wheels is solved, and efficient and smooth wire retraction of steel cords is achieved.
Patent Information
- Application Number
- CN202422320368.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The existing wire retraction device is difficult to adapt to multiple models of I-wheels, resulting in different wire diameters of steel cords, making it difficult for workers to accurately distinguish and carry out wire retraction operations.
A steel cord wire retraction device including a frame, a rotating mechanism and a material pushing mechanism is designed. By disassembly setting a socket on the rotating seat, adapting to different types of I-wheels, and a tension adjustment mechanism is provided on the frame to ensure the smooth wire retraction of the steel cords.
This device can be adapted to various types of I-wheels, improving the applicability and efficiency of steel cord retraction, ensuring the smooth retraction of steel cords, and avoiding the situation of messy lines.
Smart Images

Figure CN223032713U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a wire take-up device, in particular to a steel cord wire take-up device adapted to various types of spools. Background Technique
[0002] The production process of steel cord mainly includes steps such as pretreatment, heat treatment, electroplating, wet drawing, and stranding. The specific process is as follows: Pretreatment: The surface of the hot-rolled wire rod is cleaned to remove oxide scale and impurities. The main methods include mechanical descaling and chemical rust removal; Heat treatment: After the wire rod is initially drawn, it is heated for austenitization, then quenched in a lead bath, and then medium drawing and secondary heat treatment are carried out; Electroplating: The main process is copper plating to improve the surface properties of the wire rod and enhance the bonding force with the coating; Wet drawing: High-speed wire drawing is carried out in a wet wire drawing machine to form ultra-fine wires; Stranding: Intense torsional stress is applied to the ultra-fine wires to form cord, and finally it is straightened and sent for inspection.
[0003] After the steel cord is processed in a certain process, it needs to be wound around a spool through a wire take-up device. The wire diameter of the steel cord is different, and the types of spools for loading the steel cord are also different. And the wire take-up device is usually fixed in the factory area and is difficult to move. If the same type of spool is used for steel cords with similar wire diameters, it is easy for workers to not be able to distinguish them. Content of the Utility Model
[0004] The purpose of the utility model is to provide a steel cord wire take-up device adapted to various types of spools, which is adapted to various different types of spools, fixedly installed, and convenient for the wire take-up operation of the steel cord.
[0005] To achieve the above-mentioned utility model purpose, the utility model provides a steel cord wire take-up device adapted to various types of spools, including a frame body, a rotating mechanism, and a feeding mechanism;
[0006] A workbench is provided on the frame body;
[0007] The rotating mechanism includes a rotating seat, a socket part, and a driving motor;
[0008] The rotating seat is rotatably arranged on the upper part of the frame body. The front end of the frame body has a plug-in part, and the plug-in part always remains horizontal and is located directly above the workbench;
[0009] One end of the socket part has a plug-in groove, which is adapted to the plug-in part. The socket part is plugged on the plug-in part through the plug-in groove and fixed by bolts. The socket part and the plug-in part share the same axis;
[0010] A magnetic ring is fixed on the side surface of the rotating seat facing the plug-in part;
[0011] The driving motor is used to drive the rotating seat to rotate;
[0012] The pushing mechanism is arranged on the frame body and is used to separate the spool from the magnetic ring.
[0013] Specifically, the driving motor is arranged inside the frame body. A first pulley is provided at the output end of the driving motor, and a second pulley is provided on the back surface of the rotating seat. The same belt is sleeved on the first pulley and the second pulley.
[0014] Specifically, the pushing mechanism includes a cylinder and a pushing plate;
[0015] The cylinder is arranged inside the frame body and is located below the rotating seat. The piston rod of the cylinder is horizontally arranged outward and is parallel to the socket;
[0016] The pushing plate is fixed to the end of the piston rod of the cylinder.
[0017] Furthermore, a protective cover is provided on the frame body, and the protective cover covers the pushing mechanism.
[0018] Preferably, a tension adjusting mechanism is provided on the frame body. The tension adjusting mechanism includes a support frame, two fixed guide wheels, a connecting rod, and a moving guide wheel;
[0019] The support frame is vertically fixed on the workbench;
[0020] The two fixed guide wheels are arranged at the top of the support frame;
[0021] The connecting rod is rotatably arranged on the frame body, and both ends of the connecting rod are distributed on both sides of the connection between the connecting rod and the frame body;
[0022] The moving guide wheel is provided at one end of the connecting rod that is directly below the two fixed guide wheels;
[0023] A spring is provided at the other end of the connecting rod. One end of the spring is connected to one end of the connecting rod, and the other end of the spring is connected to the top of the support frame.
[0024] Furthermore, a limiting frame is provided on the support frame, and the connecting rod is located inside the limiting frame.
[0025] The steel cord take-up device of the present utility model that is adapted to various models of spools can, by detachably arranging a socket on the rotating seat, adapt to different models of spools and perform wire pay-off operations on the steel cord, greatly improving the applicability. By arranging a tension adjusting mechanism on the frame body, the smooth progress of the steel cord is effectively guaranteed. Description of the Drawings
[0026] Figure 1Structural schematic of the steel cord take-up device adaptable to multiple types of spools in this embodiment Figure 1 ;
[0027] Figure 2 Cross-sectional view of the connection between the rotating seat and the socket part;
[0028] Figure 3 Structural schematic of the connection between the drive motor and the rotating seat in this embodiment;
[0029] Figure 4 Operation schematic of the steel cord take-up device adaptable to multiple types of spools in this embodiment Figure 2 ;
[0030] Figure 5 Operation schematic diagram of the steel cord take-up device adaptable to multiple types of spools in this embodiment. Detailed implementation manners
[0031] The following further details the detailed implementation manners of the present utility model with reference to the accompanying drawings.
[0032] Embodiment
[0033] As Figure 1 shown, the steel cord take-up device adaptable to multiple types of spools in this embodiment includes a frame body 1, a rotating mechanism and a feeding mechanism.
[0034] A workbench 2 is provided on the frame body 1.
[0035] The rotating mechanism includes a rotating seat 3, a socket part 4 and a drive motor 5; the rotating seat 3 is rotatably arranged on the upper part of the frame body 1. As Figure 2 shown, the front end of the frame body 1 has a plug-in part 6, the plug-in part 6 always remains horizontal and is located directly above the workbench 2; one end of the socket part 4 has a plug-in groove 7, the plug-in groove 7 is adapted to the plug-in part 6, the socket part 4 is plugged on the plug-in part 6 through the plug-in groove 7 and fixed by bolts, and the socket part 4 and the plug-in part 6 share the same axis.
[0036] A magnetic ring 8 is fixed on the side surface of the rotating seat 3 facing the plug-in part 6.
[0037] The drive motor 5 is used to drive the rotating seat 3 to rotate. In this embodiment, as Figure 3 shown, the drive motor 5 is arranged in the frame body 1, a first pulley 9 is provided at the output end of the drive motor 5, a second pulley 10 is provided on the back surface of the rotating seat 3, and the same belt (not shown in the figure) is sleeved on the first pulley 9 and the second pulley 10. With such an arrangement, the rotation of the rotating seat 3 is realized through the transmission of the belt.
[0038] The pushing mechanism is arranged on the frame 1 and is used to separate the spool from the magnetic ring 8 to achieve blanking. In this embodiment, as Figure 3 shown, the pushing mechanism includes a cylinder 11 and a pushing plate 12; the cylinder 11 is arranged inside the frame 1 and is located below the rotating seat 3. The piston rod of the cylinder 11 is horizontally arranged outward and is parallel to the socket 4; the pushing plate 12 is fixed to the end of the piston rod of the cylinder 11; with such an arrangement, when the wire winding on the spool is completed, the cylinder 11 is started, the piston rod of the cylinder 11 extends, and the pushing plate 12 separates the spool from the magnetic ring 8 to achieve the blanking of the spool.
[0039] In this embodiment, a protective cover 13 is provided on the frame 1, and the protective cover 13 covers the pushing mechanism to protect it.
[0040] In this embodiment, as Figure 4 shown, a tension adjusting mechanism is provided on the frame. The tension adjusting mechanism includes a support frame 14, two fixed guide wheels 15, a connecting rod 16 and a moving guide wheel 17; the support frame 14 is vertically fixed on the workbench 2; the two fixed guide wheels 15 are arranged at the top of the support frame 14; the connecting rod 16 is rotatably arranged on the frame 1, and both ends of the connecting rod 16 are distributed on both sides of the connection between the connecting rod 16 and the frame 1; a moving guide wheel 17 is provided at one end of the connecting rod 16 that is directly below the two fixed guide wheels 15; a spring (not shown in the figure) is provided at the other end of the connecting rod 16. One end of the spring is connected to one end of the connecting rod 16, and the other end of the spring is connected to the top of the support frame 14; with such an arrangement, when the steel cord is being conveyed, it first winds around any one of the fixed guide wheels, then winds downward around the moving guide wheel, then winds upward around the other fixed guide wheel, and finally winds downward around the spool. Due to different wire winding tensions of the steel cord, the pulling force on the connecting rod 16 is different, and the connecting rod 16 rotates appropriately until the elastic force of the spring balances the pulling force. Further, a limiting frame 18 is provided on the support frame 14, and the connecting rod 16 is located inside the limiting frame 18, effectively limiting the rotation angle of the connecting rod and avoiding the situation of wire entanglement due to excessive rotation angle of the connecting rod 16 during wire winding.
[0041] As Figure 5As shown in the figure, when taking up the steel cord, select a suitable socket piece and socket it on the insertion part of the rotating seat, and fix the socket piece with bolts. Insert the spool 19 on the socket piece 4, and make one side of the spool 19 fit with the magnetic ring 8. Start the driving motor 5, and the rotating seat 3 rotates to realize the taking-up of the spool 19. The tension adjusting mechanism effectively adjusts the tension of the steel cord during the taking-up process to ensure the smooth taking-up of the steel cord. When the taking-up operation is completed, the pushing mechanism separates the spool 19 from the magnetic ring 8, and the staff can install a new spool.
[0042] The preferred embodiments of the present invention have been specifically described above, but the present invention is not limited to the described embodiments. Those skilled in the art can make various equivalent variations or substitutions without departing from the spirit of the present invention, and these equivalent variations or substitutions are all included in the scope defined by the claims of this application.
Claims
1. A steel cord take-up device adapted to various types of I-shaped wheels, characterized in that: It includes a frame, a rotating mechanism and a pushing mechanism; A workbench is provided on the frame; The rotating mechanism comprises a rotating seat, a sleeve connector and a driving motor; The rotating seat is rotatably arranged on the upper part of the frame, and the front end of the frame has a plug-in portion, which is always kept horizontal and located directly above the workbench; One end of the sleeve has a plug-in slot, the plug-in slot is adapted to the plug-in portion, the sleeve is plugged into the plug-in portion through the plug-in slot and fixed by bolts, and the sleeve and the plug-in portion share the same axis; A magnetic ring is fixed on the side of the rotating seat facing the plug-in portion; The driving motor is used to drive the rotating seat to rotate; The pushing mechanism is arranged on the frame and is used for separating the I-shaped wheel from the magnetic ring.
2. The steel cord take-up device adapted to various types of I-shaped wheels as claimed in claim 1, characterized in that: The driving motor is arranged in the frame, a first pulley is arranged at the output end of the driving motor, a second pulley is arranged at the back of the rotating seat, and the same belt is sleeved on the first pulley and the second pulley.
3. The steel cord take-up device adapted to various types of I-shaped wheels as claimed in claim 1, characterized in that: The pushing mechanism comprises a cylinder and a pushing plate; The cylinder is arranged in the frame and is located below the rotating seat, and the piston rod of the cylinder is arranged horizontally outward and parallel to the sleeve; The push plate is fixed to the end of the piston rod of the cylinder.
4. The steel cord take-up device adapted to various types of I-shaped wheels as claimed in claim 3, characterized in that: A protective cover is provided on the frame, and the protective cover covers the material pushing mechanism.
5. The steel cord take-up device adapted to various types of I-shaped wheels according to any one of claims 1 to 4, characterized in that: The frame is provided with a tension adjustment mechanism, which includes a support frame, two fixed guide wheels, a connecting rod and a movable guide wheel; The support frame is vertically fixed on the workbench; The two fixed guide wheels are arranged on the top of the support frame; The connecting rod is rotatably arranged on the frame, and the two ends of the connecting rod are distributed on both sides of the connection between the connecting rod and the frame; The movable guide wheel is provided at one end of the connecting rod directly below the two fixed guide wheels; The other end of the connecting rod is provided with a spring, one end of the spring is connected to one end of the connecting rod, and the other end of the spring is connected to the top of the supporting frame.
6. The steel cord take-up device adapted to various types of I-shaped wheels as claimed in claim 5, characterized in that: The support frame is provided with a limit frame, and the connecting rod is located in the limit frame.