High-temperature endoscope for vertical brick gas duct of coke oven

By designing a high-temperature endoscope for coke oven vertical brick gas channels, combined with a high-temperature resistant camera and cooling system, the detection problem in high-temperature and narrow environments is solved, and safe and effective detection and equipment life are achieved.

CN223033323UActive Publication Date: 2025-06-27HENAN YUNMA KILN TECH ENG CO LTD
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Patent Information

Application Number
CN202421984162.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-06-27
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

The prior art is difficult to effectively detect in a high-temperature, narrow and harmful gas-filled environment such as coke oven vertical brick gas duct, which poses safety hazards and has a short service life of the equipment.

Method used

A high-temperature endoscope for coke oven vertical brick gas channel is designed, using a shell, mount, data transmission tube and cooling chamber structure, combined with a high-temperature camera and lighting lamp, and the cooling capacity is provided through the cold source connection pipe to extend the operating stability of the equipment in a high-temperature environment.

Benefits of technology

It realizes safe and effective inspection in high temperature and narrow environments, extends the working life of the equipment, and improves the stability of internal communication and power supply lines.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223033323U_ABST
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Abstract

The utility model relates to the technical field of image acquisition devices, in particular to a high-temperature endoscope for a vertical brick gas duct of a coke oven, which comprises a shell, a mounting seat arranged at one end of the shell, a data transmission tube connected with the mounting seat arranged in the shell, a data transmission line and a power cable arranged in the data transmission tube, and a temperature sensor connected with the power cable. A cooling cavity is formed between the data transmission pipe and the inner side wall of the shell, a cold source connecting pipe is arranged at the tail end of the cooling cavity, and the cold source connecting pipe can provide cold energy for the shell during operation, so that the operation stability of equipment in a high-temperature environment is improved; and thermal erosion received by the equipment during operation can be reduced through the cold source connecting pipe, and the service life of the equipment can be prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of image acquisition devices, and particularly relates to a high-temperature endoscope for the vertical brick gas channels of a coke oven. Background Art

[0002] In the coking industry, as the core equipment, the stable operation of the coke oven is directly related to the efficiency and safety of the entire production line. As a key structure of the internal heating system of the coke oven, the state monitoring and sealing maintenance of the vertical brick gas channels of the coke oven are crucial for ensuring the long-term efficient operation of the coke oven and meeting environmental protection standards. However, due to the high temperature, narrow space and harmful gas filling in the vertical brick gas channels of the coke oven, the traditional manual detection method cannot directly observe the state of the vertical brick gas channels, and there are also great potential safety hazards. Therefore, it is particularly important to develop a device that can perform efficient and safe detection in a small space.

[0003] At present, there are already various industrial endoscopes used in high-temperature environments on the market, and these devices have solved the detection problems in high-temperature environments to a certain extent. However, for the specific application scenario of the vertical brick gas channels of the coke oven, there are still many deficiencies in the existing technology. For example, due to the large volume of some endoscope devices and the narrow space of the vertical brick gas channels of the coke oven, they cannot be inserted into small spaces such as the vertical brick gas channels of the coke oven for detection; at the same time, the damage of high-temperature environment to the internal components of the device also limits its service life and stability. Summary of the Utility Model

[0004] In order to solve the above problems, the embodiment of the utility model provides a high-temperature endoscope for the vertical brick gas channels of a coke oven, which can operate in high-temperature and narrow environments.

[0005] The embodiment of the utility model specifically adopts the following technical solutions to achieve the above purpose: a high-temperature endoscope for the vertical brick gas channels of a coke oven, including a housing, one end of the housing is provided with a mounting seat, a data transmission pipe connected to the mounting seat is arranged in the housing, a cooling chamber is arranged between the data transmission pipe and the inner side wall of the housing, and a cold source connecting pipe is arranged at the end of the cooling chamber.

[0006] As a further improvement of the above technical solution:

[0007] The mounting seat includes a substrate, an image acquisition module is arranged on the substrate, and a sleeve connected to the housing is arranged inside the substrate.

[0008] The image acquisition module includes a high-temperature resistant camera, and lighting lamps are arranged around the high-temperature resistant camera.

[0009] A limiting platform corresponding to the position of the data transmission pipe is arranged on the inner side wall of the substrate, and ventilation holes are arranged on the substrate outside the limiting platform.

[0010] The number of the lighting lamps is multiple and they are evenly distributed along the circumferential direction of the high-temperature resistant camera, and the limiting platform is located outside the lighting lamps.

[0011] A sealing end cover is arranged at the end of the housing, a penetration hole is arranged in the middle of the sealing end cover, and a plugging pipeline for installing a cold source connecting pipe is arranged on one side of the penetration hole.

[0012] The beneficial effects of the embodiment of the present utility model are as follows: 1. The high-temperature endoscope for the vertical brick gas duct of the coke oven includes a housing. An installation seat is arranged at one end of the housing. A data transmission pipe connected to the installation seat is arranged inside the housing. A data transmission line and a power cable are arranged inside the data transmission pipe. A cooling chamber is arranged between the data transmission pipe and the inner side wall of the housing. A cold source connecting pipe is arranged at the end of the cooling chamber. The cold source connecting pipe can provide cold quantity to the housing during operation, extend the operation stability of the equipment in a high-temperature environment. Compared with the existing high-temperature endoscope, the heat erosion received by the equipment during operation can be reduced through the cold source connecting pipe, and the working life of the equipment can be extended.

[0013] 2. The design of the cooling chamber can avoid the direct contact between the cables inside the housing and the side wall of the housing. While isolating, it can also facilitate the passage of cold air to cool the inside of the housing, further improving the stability of the internal communication and power supply lines. Description of the Drawings

[0014] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0015] Figure 2 is a side view of the present utility model;

[0016] Figure 3 is Figure 2 a sectional view along A-A;

[0017] Figure 4 is a schematic diagram of the structure of the sealing end cover in the present utility model.

[0018] In the figure: 1. Housing; 2. Installation seat; 3. Data transmission pipe; 4. Cooling chamber; 5. Cold source connecting pipe; 6. Substrate; 7. Sleeve; 8. Lighting lamp; 9. Limiting platform; 10. Vent hole; 11. Sealing end cover; 12. Penetration hole; 13. Plugging pipeline; 14. High-temperature resistant camera. Detailed Embodiments

[0019] The preferred embodiments of the present utility model will be described below with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are only used to explain the technical principle of the present utility model and are not intended to limit the protection scope of the present utility model.

[0020] AsFigures 1-4 As shown in Figures 1-4 , the high-temperature endoscope for the vertical brick gas passage of the coke oven in this embodiment includes a housing 1. One end of the housing 1 is provided with a mounting base 2. A data transmission tube 3 connected to the mounting base 2 is provided inside the housing 1. A data transmission line and a power cable are provided inside the data transmission tube 3. A cooling chamber 4 is provided between the data transmission tube 3 and the inner side wall of the housing 1. A cold source connection tube 5 is provided at the end of the cooling chamber 4. The cold source connection tube 5 can provide cold energy to the housing 1 during operation, extending the operation stability of the equipment in a high-temperature environment. The design of the cooling chamber 4 can avoid the direct contact between the cables inside the housing and the side wall of the housing. While isolating, it can also facilitate the passage of cold air for cooling. Compared with the existing high-temperature endoscopes, the heat erosion received by the equipment during operation can be reduced through the cold source connection tube 5, and the working life of the equipment can be extended.

[0021] The mounting base 2 includes a base plate 6. An image acquisition module is provided on the base plate 6. A sleeve 7 connected to the housing 1 is provided inside the base plate 6. The sleeve 7 is screwed to the housing 1.

[0022] The image acquisition module includes a high-temperature resistant camera 14. A lighting lamp 8 is provided around the high-temperature resistant camera 14 as the light source for image acquisition operation.

[0023] A limiting platform 9 corresponding to the position of the data transmission tube 3 is provided on the inner side wall of the base plate 6 for fixing the end of the data transmission tube 3. Vent holes 10 are provided on the base plate 6 outside the limiting platform 9. The vent holes 10 include a connecting portion communicating with the cooling chamber 4. The front end of the connecting portion is provided with a purging portion inclined towards the high-temperature resistant camera 14 to remove floating dust and impurities falling on the high-temperature resistant camera 14.

[0024] The number of lighting lamps 8 is multiple and they are evenly distributed along the circumferential direction of the high-temperature resistant camera 14. The limiting platform 9 is located outside the lighting lamps 8.

[0025] A sealing end cover 11 is provided at the end of the housing 1. A penetration hole 12 is provided in the middle of the sealing end cover 11. A positioning sleeve connected to the data transmission tube 3 is provided on the inner side wall of the sealing cover plate 11. One end of the data transmission tube 3 abuts against the base plate 6, and the other end is connected to the positioning sleeve, ensuring that the data transmission tube 3 will not be deflected and will not contact the housing 1. A plug-in pipeline 13 for installing the cold source connection tube 5 is provided on one side of the penetration hole 12. A pressure tester is provided on the plug-in pipeline 13.

[0026] It should be noted that in the description of the present utility model, the terms indicating directions or positional relationships such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings. This is only for the convenience of description and does not indicate or imply that the device or component must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0027] In addition, it should also be noted that in the description of the present utility model, unless otherwise clearly specified and defined, the terms "installed", "connected", "connected to" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0028] The term "comprising" or any other similar term is intended to cover non-exclusive inclusion, so that a process, article or device / equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes the elements inherent in these processes, articles or devices / equipment.

[0029] So far, the technical solution of the present utility model has been described in combination with the preferred embodiments shown in the drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present utility model is obviously not limited to these specific embodiments. Without departing from the principle of the present utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will all fall within the protection scope of the present utility model.

Claims

1. A high temperature endoscope for a gas duct of a coke oven brick, comprising a housing (1), characterized in that: A mounting seat (2) is provided at one end of the shell (1), a data transmission tube (3) connected to the mounting seat (2) is provided inside the shell (1), a cooling chamber (4) is provided between the data transmission tube (3) and the inner wall of the shell (1), and a cold source connecting tube (5) is provided at the end of the cooling chamber (4).

2. The high temperature endoscope for the gas duct of the coke oven brick according to claim 1 is characterized in that: The mounting seat (2) comprises a base plate (6), an image acquisition module is arranged on the base plate (6), and a sleeve (7) connected to the housing (1) is arranged on the inner side of the base plate (6).

3. The high temperature endoscope for the gas duct of the coke oven brick according to claim 2 is characterized in that: The image acquisition module comprises a high temperature resistant camera (14), and lighting lamps (8) are arranged around the high temperature resistant camera (14).

4. The high temperature endoscope for the gas duct of the coke oven brick according to claim 3 is characterized in that: A limiting platform (9) corresponding to the position of the data transmission tube (3) is arranged on the inner side wall of the base plate (6), and a vent hole (10) located outside the limiting platform (9) is arranged on the base plate (6).

5. The high temperature endoscope for the gas duct of the coke oven brick according to claim 4 is characterized in that: The number of the lighting lamps (8) is multiple and they are evenly distributed along the circumferential direction of the high temperature resistant camera (14), and the limiting platform (9) is located outside the lighting lamps (8).

6. The high temperature endoscope for the gas duct of the coke oven brick according to claim 1 is characterized in that: A sealing end cover (11) is provided at the end of the shell (1), a perforation hole (12) is provided in the middle of the sealing end cover (11), and a plug-in pipe (13) for installing a cold source connecting pipe (5) is provided on one side of the perforation hole (12).