Gas furnace with coal cinder recovery structure
By designing the cinder recovery structure of scrapers and brushes in the gas furnace, the problems of cinder accumulation and unused are solved, the internal wall of the furnace body and the recycling of cinder are achieved, and the efficiency of the gas furnace is improved.
Patent Information
- Application Number
- CN202422014149.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-19
AI Technical Summary
During use, a large amount of cinder will be attached to the inner wall of the gas furnace. Long-term attachment will easily cause accumulation, blockage, and difficulty in cleaning, and the cinder processed by the filter device will not be fully utilized.
A gas furnace with a cinder recovery structure is designed. Through the cooperation of scraper and brush, the cinder on the inner wall and filter plate of the furnace body are scraped and brushed, and the collected cinder is re-falled into the furnace body through the recycling pipeline for melting.
It effectively improves the cleanliness of the inner wall of the furnace body, avoids the accumulation and blockage of cinders, realizes the recycling of cinders, and improves the efficiency and practical value of the gas furnace.
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Figure CN223033331U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas stoves, in particular to a gas stove with a coal cinder recovery structure. Background Technique
[0002] A gas stove uses coal, air, and water vapor as raw materials and gasifying agents, and produces clean and environmentally friendly combustible gas - coal gas through a gasification reaction process in a closed container. Now, a gas stove with the application number CN201920068860.7 is retrieved. This invention increases a furnace ring connected to the furnace body on the top cover of the furnace, that is, utilizes the outer space of the conical part of the automatic coking machine to raise the height of the gas stove to a reasonable size. At the same time, the inlet of the upward gas pipeline is changed to be connected to the furnace ring, solving the problem of gas deflection caused by the upward gas exiting from one side of the top cover of the furnace, enabling various gasifying agents to be evenly distributed in the furnace and improving the gas production of the gas stove.
[0003] Similar to the above gas stove: Although the problem of gas deflection caused by the upward gas exiting from one side of the top cover of the furnace is solved by raising the height of the gas stove to a reasonable size and changing the inlet of the upward gas pipeline to be connected to the furnace ring, first, a large amount of coal cinder will adhere to the inner wall during the use of the gas stove, and long-term adhesion is prone to phenomena such as accumulation, blockage, and difficulty in cleaning. Second, the gas stove equipment will add a filtering device at the exhaust port to improve the purity of the gas, but a large amount of coal cinder that can continue to burn will be treated by the filtering device and not fully utilized.
[0004] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and a gas stove with a coal cinder recovery structure is proposed to achieve a more practical value purpose. Content of the Utility Model
[0005] The purpose of the utility model is to provide a gas stove with a coal cinder recovery structure to solve the problems proposed in the above background technique: First, a large amount of coal cinder will adhere to the inner wall during the use of the gas stove, and long-term adhesion is prone to phenomena such as accumulation, blockage, and difficulty in cleaning. Second, the gas stove equipment will add a filtering device at the exhaust port to improve the purity of the gas, but a large amount of coal cinder that can continue to burn will be treated by the filtering device and not fully utilized.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A gas stove with a coal cinder recovery structure includes a furnace body, a feeding platform, and a heating plate. A feeding platform is arranged on one side of the furnace body, and the feeding platform is connected to the furnace body through a feeding pipeline. The heating plate is arranged at the bottom of the furnace body, a blower plate is arranged at the bottom of the heating plate, a blower pipeline is connected to the bottom end of the blower plate, and the end of the blower pipeline away from the blower plate passes through the furnace body and is connected to a hot air blower.
[0007] Further, a rotating shaft is connected to the inner wall of the top of the furnace body through a bearing. Stirring rods are arranged on the outer wall of the bottom of the rotating shaft. A servo motor is connected to the outer wall of the top of the furnace body. The output end of the servo motor is connected to the rotating shaft. Connecting rods are connected to both outer walls on both sides of the middle of the rotating shaft through bolts. One end of the connecting rod away from the rotating shaft is connected to a scraper. The outer wall of the side of the scraper away from the connecting rod abuts against the inner wall of the furnace body.
[0008] Further, a heat insulation layer is provided on the inner wall of the furnace body. An air outlet is provided on one side of the top of the furnace body. An exhaust duct is communicated with the top of the air outlet. An exhaust fan is arranged on one side of the exhaust duct. A filter plate is arranged inside the exhaust duct near the air outlet.
[0009] Further, a fixing frame is arranged on one side of the filter plate. A movable shaft is connected to the middle of the fixing frame through a bearing. One end of the movable shaft is connected to a brush. A driving motor is arranged on the side of the fixing frame away from the brush. The output end of the driving motor is connected to the movable shaft. The bristled end of the brush abuts against the filter plate.
[0010] Further, a material dropping groove is arranged at the bottom of one side of the filter plate. A recovery pipe is communicated with the bottom end of the material dropping groove. One end of the recovery pipe away from the material dropping groove is communicated with the furnace body. An electromagnetic valve is arranged between the recovery pipe and the material dropping groove.
[0011] Further, a furnace door is arranged on the outer wall of one side of the furnace body. A transparent observation window is arranged on the top of the furnace door.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: A gas stove with a coal cinder recovery structure uses the rotation of the scraper to scrape off impurities such as coal cinder attached to the inner wall of the furnace body, which is convenient for improving the cleanliness of the inner wall of the furnace body and enabling the coal cinder attached to the inner wall of the furnace body to continue smelting. The brush is used to brush off the coal cinder on the surface of the filter plate for collection. When a certain amount of coal cinder is collected, the electromagnetic valve can be opened to enable the coal cinder to fall back into the furnace body through the recovery pipe for re-smelting, realizing the function of recycling coal cinder. The specific content is as follows:
[0013] The servo motor can drive the rotating shaft to rotate. The rotation of the rotating shaft drives the stirring rod to stir the coal gangue, so that the coal gangue can be fully heated and melted. Connecting rods are connected to the outer walls on both sides of the middle part of the rotating shaft through bolts. The connecting rods play a connecting role. One end of the connecting rod away from the rotating shaft is connected with a scraper. The outer wall of the side of the scraper away from the connecting rod abuts against the inner wall of the furnace body. The servo motor can drive the rotating shaft to rotate. When the rotating shaft rotates to drive the stirring rod to stir, it also drives the connecting rod to rotate. The rotation of the connecting rod drives the scraper to rotate, so as to scrape off impurities such as coal cinder attached to the inner wall of the furnace body, which is convenient for improving the cleanliness of the inner wall of the furnace body and enabling the coal cinder attached to the inner wall of the furnace body to continue to be melted. The driving motor can drive the movable shaft to rotate, thereby driving the brush to rotate, so that the brush brushes the surface of the filter plate, so as to brush off the coal cinder filtered by the filter plate for collection. At the same time, brushing off the coal cinder can prevent the filter plate from being blocked. The brushed-off coal cinder will fall into the blanking chute by gravity. When the blanking chute collects a certain amount of coal cinder, the solenoid valve can be opened, so that the coal cinder falls back into the furnace body through the recovery pipeline for remelting, realizing the function of recycling coal cinder. Description of the Drawings
[0014] Figure 1 Schematic diagram of the main structure of a gas stove with a coal cinder recovery structure according to the present utility model;
[0015] Figure 2 Front view structure diagram of a gas stove with a coal cinder recovery structure according to the present utility model;
[0016] Figure 3 Schematic diagram of the filter plate structure of a gas stove with a coal cinder recovery structure according to the present utility model;
[0017] Figure 4 Schematic diagram of the air distribution plate structure of a gas stove with a coal cinder recovery structure according to the present utility model.
[0018] In the figure: 1, furnace body; 2, feeding table; 3, feeding pipeline; 4, heating plate; 5, air distribution plate; 6, air duct; 7, blower; 8, rotating shaft; 9, stirring rod; 10, servo motor; 11, connecting rod; 12, scraper; 13, heat insulation layer; 14, air outlet; 15, exhaust duct; 151, exhaust fan; 16, filter plate; 17, fixing frame; 18, movable shaft; 19, brush; 20, driving motor; 21, blanking chute; 22, recovery pipeline; 23, solenoid valve; 24, furnace door; 25, observation window. Detailed Implementation Modes
[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0020] Please refer to Figure 1 - Figure 4 , the present invention provides a technical solution: a gas stove with a cinder recovery structure, including a furnace body 1, a feeding table 2 and a heating plate 4. A feeding table 2 is arranged on one side of the furnace body 1, and the feeding table 2 is connected to the furnace body 1 through a feeding pipeline 3. Coal stones can be poured into the furnace body 1 through the feeding table 2 and the feeding pipeline 3. The heating plate 4 is arranged at the bottom of the furnace body 1, and the coal stones can be heated by energizing the heating plate 4. A blower plate 5 is arranged at the bottom of the heating plate 4, and a blower pipeline 6 is connected to the bottom end of the blower plate 5. The end of the blower pipeline 6 far from the blower plate 5 passes through the furnace body 1 and is connected to a hot air blower 7. The hot air blower 7 can blow hot air into the blower plate 5 through the blower pipeline 6, and the hot air is blown upward into the furnace body 1 through the small holes in the blower plate 5, so as to be able to heat better and make the smelting more smooth.
[0021] The inner wall of the top of the furnace body 1 is connected to a rotating shaft 8 through a bearing. Stirring rods 9 are arranged on the outer wall of the bottom of the rotating shaft 8. The outer wall of the top of the furnace body 1 is connected to a servo motor 10. The output end of the servo motor 10 is connected to the rotating shaft 8. The rotating shaft 8 can be driven to rotate by the servo motor 10. The rotating shaft 8 drives the stirring rods 9 to stir the coal stones, so that the coal stones can be fully heated and smelted. Connecting rods 11 are connected to both outer walls on the middle sides of the rotating shaft 8 through bolts. The connecting rods 11 play a connecting role. The end of the connecting rod 11 far from the rotating shaft 8 is connected to a scraping plate 12. The outer wall of the side of the scraping plate 12 far from the connecting rod 11 abuts against the inner wall of the furnace body 1. The rotating shaft 8 can be driven to rotate by the servo motor 10. When the rotating shaft 8 rotates to drive the stirring rods 9 to stir, it also drives the connecting rods 11 to rotate. The connecting rod 11 rotates to drive the scraping plate 12 to rotate, so as to scrape off impurities such as cinder attached to the inner wall of the furnace body 1, which is convenient for improving the cleanliness of the inner wall of the furnace body 1 and enabling the cinder attached to the inner wall of the furnace body 1 to continue to be smelted.
[0022] An insulating layer 13 is provided on the inner wall of the furnace body 1. The insulating layer 13 is made of materials such as insulating cotton to improve the heat insulation performance of the furnace body 1. An air outlet 14 is provided on one side of the top of the furnace body 1. Through the air outlet 14, the gas can be discharged into the exhaust duct 15. The top of the air outlet 14 is connected to the exhaust duct 15. The gas generated by smelting can be collected through an external collection duct connected to the exhaust duct 15. A suction fan 151 is provided on one side of the exhaust duct 15. The suction fan 151 makes the exhaust duct 15 generate suction to facilitate sucking out the gas in the furnace body 1 for collection. A filter plate 16 is provided inside the exhaust duct 15 near the air outlet 14. The filter plate 16 plays a filtering role. Some unreacted coal slag particles and waste residues will enter the exhaust duct 15 with the upward gas flow of the gas and be blocked and filtered by the filter plate 16.
[0023] A fixing frame 17 is provided on one side of the filter plate 16. The fixing frame 17 plays a fixing role. The middle of the fixing frame 17 is connected to a movable shaft 18 through a bearing. One end of the movable shaft 18 is connected to a brush 19. A driving motor 20 is provided on the side of the fixing frame 17 away from the brush 19. The output end of the driving motor 20 is connected to the movable shaft 18. The bristled end of the brush 19 abuts against the filter plate 16. By driving the driving motor 20, the movable shaft 18 can be driven to rotate, thereby driving the brush 19 to rotate, so that the brush can brush the surface of the filter plate 16, brush off the coal slag filtered by the filter plate 16 for collection, and at the same time, brushing off the coal slag can prevent the filter plate 16 from being blocked.
[0024] A material dropping groove 21 is provided at the bottom of one side of the filter plate 16. The brushed-off coal slag will fall into the material dropping groove 21 by gravity. The bottom end of the material dropping groove 21 is connected to a recovery pipeline 22. The end of the recovery pipeline 22 away from the material dropping groove 21 is connected to the furnace body 1. An electromagnetic valve 23 is provided between the recovery pipeline 22 and the material dropping groove 21. When a certain amount of coal slag is collected in the material dropping groove 21, the electromagnetic valve 23 can be opened to make the coal slag fall back into the furnace body 1 through the recovery pipeline 22 for remelting, realizing the function of recycling the coal slag.
[0025] A furnace door 24 is provided on the outer wall of one side of the furnace body 1. Opening the furnace door 24 can discharge the smelted coal stones. A transparent observation window 25 is provided at the top of the furnace door 24. Through the transparent observation window 25, it is convenient to observe the reaction situation.
[0026] Working principle: When using a gas furnace with a cinder recovery structure, coal stones can be poured into the interior of the furnace body 1 through the feeding table 2 and the feeding pipeline 3. The coal stones can be heated by energizing the heating plate 4. The hot air is blown upward into the furnace body 1 through the small holes in the air blowing plate 5, so as to achieve better heating and make the smelting more smooth. The servo motor 10 can drive the rotating shaft 8 to rotate. The rotation of the rotating shaft 8 drives the stirring rod 9 to stir the coal stones, so that the coal stones can be fully heated and smelted. While the rotation of the rotating shaft 8 drives the stirring rod 9 to stir, it also drives the connecting rod 11 to rotate. The rotation of the connecting rod 11 drives the scraper 12 to rotate, so as to scrape off impurities such as cinder attached to the inner wall of the furnace body 1, which is convenient for improving the cleanliness of the inner wall of the furnace body 1 and enabling the cinder attached to the inner wall of the furnace body 1 to continue smelting. The exhaust fan 151 makes the exhaust pipeline 15 generate suction to facilitate the suction of the gas in the furnace body 1 for collection. A filter plate 16 is arranged inside one side of the exhaust pipeline 15 close to the air outlet 14. The filter plate 16 plays a filtering role. Some unreacted cinder particles and waste residues will enter the exhaust pipeline 15 with the upward gas flow of the gas and be blocked and filtered by the filter plate 16. The driving motor 20 can drive the movable shaft 18 to rotate, thus driving the brush 19 to rotate, so that the brush brushes the surface of the filter plate 16, so as to brush off the cinder filtered by the filter plate 16 for collection. At the same time, brushing off the cinder can prevent the filter plate 16 from being blocked. The brushed-off cinder will fall into the blanking chute 21 by gravity. When the blanking chute 21 collects a certain amount of cinder, the solenoid valve 23 can be opened to make the cinder fall back into the furnace body 1 through the recovery pipeline 22 for re-smelting, realizing the function of recycling cinder. Opening the furnace door 24 can discharge the smelted coal stones, and the transparent observation window 25 is convenient for observing the reaction situation.
Claims
1. A gas furnace with a slag recovery structure, comprising a furnace body (1), a feed table (2) and a heating plate (4), characterized in that: A feeding platform (2) is provided on one side of the furnace body (1), and the feeding platform (2) is connected to the furnace body (1) via a feeding pipe (3). The heating plate (4) is provided at the bottom of the furnace body (1), and a blast plate (5) is provided at the bottom of the heating plate (4). The bottom end of the blast plate (5) is connected to a blast pipe (6), and the end of the blast pipe (6) away from the blast plate (5) passes through the furnace body (1) and is connected to a hot air blower (7).
2. A gas furnace with a slag recovery structure according to claim 1, characterized in that: The top inner wall of the furnace body (1) is connected to a rotating shaft (8) via a bearing, and stirring rods (9) are arranged on the bottom outer wall of the rotating shaft (8). The top outer wall of the furnace body (1) is connected to a servo motor (10), and the output end of the servo motor (10) is connected to the rotating shaft (8). The outer walls on both sides of the middle of the rotating shaft (8) are connected to connecting rods (11) via bolts, and the end of the connecting rod (11) away from the rotating shaft (8) is connected to a scraper (12), and the outer wall of the scraper (12) away from the connecting rod (11) is in contact with the inner wall of the furnace body (1).
3. The gasifier with a slag recovery structure according to claim 1, characterized in that: The inner wall of the furnace body (1) is provided with a heat insulation layer (13); an air outlet (14) is provided on one side of the top of the furnace body (1); the top of the air outlet (14) is connected to an exhaust duct (15); an exhaust fan (151) is provided on one side of the exhaust duct (15); and a filter plate (16) is provided inside the exhaust duct (15) on one side close to the air outlet (14).
4. The gasifier with a slag recovery structure according to claim 3, characterized in that: A fixing frame (17) is provided on one side of the filter plate (16); a movable shaft (18) is connected to the middle of the fixing frame (17) via a bearing; one end of the movable shaft (18) is connected to a brush (19); a driving motor (20) is provided on the side of the fixing frame (17) away from the brush (19); an output end of the driving motor (20) is connected to the movable shaft (18); and a bristle end of the brush (19) is in contact with the filter plate (16).
5. The gasifier with a slag recovery structure according to claim 3, characterized in that: A material drop chute (21) is provided at the bottom of one side of the filter plate (16); the bottom end of the material drop chute (21) is connected to a recovery pipe (22); one end of the recovery pipe (22) away from the material drop chute (21) is connected to the furnace body (1); and a solenoid valve (23) is provided between the recovery pipe (22) and the material drop chute (21).
6. The gasifier with a slag recovery structure according to claim 1, characterized in that: A furnace door (24) is provided on one side outer wall of the furnace body (1), and a transparent observation window (25) is provided on the top of the furnace door (24).
Citation Information
Patent Citations
Steel casing for pile and column integration
CN209798743U