Feed fermentation device

Abstract

The utility model provides a feed fermentation device which comprises a fermentation tank, a cooling device is arranged on the outer wall of the fermentation tank, and the cooling device can effectively reduce the temperature of a fermented material and maintain the fermented material at the optimum fermentation temperature, so that normal growth and metabolic activity of microorganisms are guaranteed, and the fermentation efficiency is improved. Cleaning mechanisms are arranged on the two sides of the top of the fermentation tank and used for cleaning the inner wall of the fermentation tank, a feeding port is formed in the left side of the top of the fermentation tank, a discharging port is formed in the bottom of the fermentation tank and connected with a discharging valve, a visual window is arranged on the surface of the fermentation tank, and supporting columns are arranged on the periphery of the bottom of the fermentation tank. The feed fermentation device provided by the utility model solves the problems that a large number of bubbles and residues generated in the fermentation tank are not cleaned in time, so that the next fermentation process is possibly influenced, and the cleaning device can effectively remove the residues, so that the fermentation tank is kept clean, and cross contamination among products in the same batch or different products is avoided.

Description

Technical Field

[0001] The utility model relates to the field of feed processing equipment, in particular to a feed fermentation device. Background Art

[0002] Roughage is rich in crude fiber and protein such as cellulose, hemicellulose, pectin substances, and lignin, but it is difficult to be directly digested and absorbed by animals. Fermented feed can decompose complex nutrients such as proteins, starches, and fibers into small molecules that are more easily digested and absorbed by animals, such as amino acids and sugars. This improves the digestion and utilization rate of nutrients, enabling animals to obtain more nutrients from less feed, thereby improving breeding efficiency, increasing the growth rate and output of animals.

[0003] In the utility model document with the application publication number of CN214400495U, a rapid fermentation preparation device for aquatic feed is disclosed, which relates to the field of feed processing equipment. It includes support legs, the bottom of the support legs is fixedly connected with universal wheels, the outer wall of the support legs is fixedly connected with stress rods, the top of the support legs is fixedly connected with a stirring tank, the top of the stirring tank is fixedly connected with a feed pipe, the top of the stirring tank is fixedly connected with a motor, the output end of the motor is fixedly connected with a rotating rod through a coupling, the outer wall of the rotating rod is fixedly connected with stirring blades, the inner side wall of the stirring tank is fixedly connected with a partition board, the top of the partition board is fixedly connected with a first filter screen, the bottom of the partition board is movably connected with a collection box, the inner side wall of the stirring tank is fixedly connected with a sliding rod, and the outer wall of the sliding rod is movably connected with a slider.

[0004] In this device, a large amount of bubbles and residues will be generated in the fermentation tank after fermentation. If not cleaned in time, it may affect the next fermentation, the fermentation efficiency and the quality of the product, and can prevent cross - contamination between different batches or different products.

[0005] Therefore, it is necessary to provide a feed fermentation device with a cleaning mechanism to solve the above - mentioned technical problems. Summary of the Utility Model

[0006] To solve the above - mentioned technical problems, the utility model provides a feed fermentation device.

[0007] A feed fermentation device provided by the utility model includes a fermentation tank. A cooling device is arranged on the outer wall of the fermentation tank. The cooling device can effectively reduce the temperature of the fermented material and maintain it at the most suitable fermentation temperature, thereby ensuring the normal growth and metabolic activities of microorganisms. Cleaning mechanisms are arranged on both sides of the top of the fermentation tank, and the cleaning mechanisms are used to clean the inner wall of the fermentation tank. A feeding port is arranged on the left side of the top of the fermentation tank, a discharging port is arranged at the bottom of the fermentation tank, the discharging port is connected with a discharging valve, a viewing window is arranged on the surface of the fermentation tank, and support columns are arranged around the bottom of the fermentation tank.

[0008] In order to achieve the effect of suitable fermentation temperature, the present utility model provides a feed fermentation device. Preferably, the cooling device includes a cooling jacket installed on the fermentation tank. The left side of the cooling jacket is connected to a coolant inlet, and the right side of the cooling jacket is connected to a coolant outlet.

[0009] In order to achieve the effect of preventing residues, the present utility model provides a feed fermentation device. Preferably, the cleaning mechanism includes a water tank installed outside the cooling jacket. The top of the water tank is connected to a water pump. The top of the water tank is connected to a water injection port. The right side of the water pump is connected to a water pipe. The upper side of the water pump is connected to a cold water pipe. The water outlet end of the cold water pipe is connected to a steam generator. The upper side of the steam generator is connected to a water pressure switch. The left side of the water pressure switch is connected to a delivery pipe. One end of the delivery pipe penetrates through the top of the fermentation tank and extends into the interior to be connected to a high-pressure spray head.

[0010] In order to achieve the effect of uniform stirring, the present utility model provides a feed fermentation device. Preferably, the top of the fermentation tank is connected to an electric motor. The output shaft of the electric motor is connected to a stirring rod. The surface of the stirring rod is connected to stirring blades.

[0011] In order to achieve the effect of safe and efficient fermentation process, the present utility model provides a feed fermentation device. Preferably, an air vent pipe is provided on the upper right side of the fermentation tank. The air vent pipe is connected to a relief valve. A pressure gauge is provided on the upper left side of the fermentation tank. The right side of the fermentation tank is connected to a heating rod.

[0012] Compared with the prior art, the beneficial effects of the present utility model are:

[0013] Cleaning mechanism; During the fermentation process, a large amount of bubbles and residues will be generated in the fermentation tank. If not cleaned in time, it may affect the next fermentation process. The cleaning device can effectively remove these residues and keep the fermentation tank clean.

[0014] There is a cooling device; During the fermentation process, with the metabolic activities of microorganisms, the temperature of the fermentation broth may rise and exceed the suitable temperature range. The cooling device can effectively reduce the temperature of the fermentation broth and maintain it at the most suitable fermentation temperature, thereby ensuring the normal growth and metabolic activities of microorganisms. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A schematic structural diagram of a preferred embodiment of a feed fermentation device provided by the present utility model;

[0016] Figure 2 is Figure 1 a schematic structural diagram of the cross-section shown;

[0017] Figure 3 is Figure 1 the structural schematic diagram of the back shown

[0018] Figure 4 is Figure 1 the enlarged structural schematic diagram of the position A shown

[0019] Reference numerals in the figure: 1, fermentation tank; 2, cooling device; 21, cooling jacket; 22, coolant inlet; 23, coolant outlet; 3, cleaning mechanism; 31, water tank; 32, water injection port; 33, water pump; 34, cold water pipe; 35, steam generator; 36, water pressure switch; 37, water pipe; 38, delivery pipe; 39, high-pressure nozzle; 4, motor; 5, stirring rod; 6, stirring blade; 7, feed inlet; 8, discharge port; 9, discharge valve; 10, viewing window; 11, support column; 12, ventilation pipe; 13, air release valve; 14, pressure gauge; 15, heating rod. Detailed implementation mode

[0020] The present utility model will be further described below in conjunction with the drawings and the implementation mode.

[0021] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 , where Figure 1 is the structural schematic diagram of a preferred embodiment of a feed fermentation device provided by the present utility model; Figure 2 is Figure 1 the structural schematic diagram of the section shown Figure 3 is Figure 1 the structural schematic diagram of the back shown Figure 4 is Figure 1 the enlarged structural schematic diagram of the position A shown. The feed fermentation device includes a fermentation tank 1. A cooling device 2 is arranged on the outer wall of the fermentation tank 1. The cooling device 2 can effectively reduce the temperature of the fermented material and maintain it at the most suitable fermentation temperature, so as to ensure the normal growth and metabolic activities of microorganisms. Cleaning mechanisms 3 are arranged on both sides of the top of the fermentation tank 1. The cleaning mechanisms 3 are used to clean the inner wall of the fermentation tank 1. A feed inlet 7 is arranged on the left side of the top of the fermentation tank 1. A discharge port 8 is arranged at the bottom of the fermentation tank 1. The discharge port 8 is connected with a discharge valve 9. A viewing window 10 is arranged on the surface of the fermentation tank 1. Support columns 11 are arranged around the bottom of the fermentation tank 1.

[0022] In the specific implementation process, as shown in Figure 1 , Figure 2 , Figure 3 and Figure 4 , the cooling device 2 includes a cooling jacket 21 installed on the fermentation tank 1. The left side of the cooling jacket 21 is connected with a coolant inlet 22, and the right side of the cooling jacket 21 is connected with a coolant outlet 23.

[0023] Reference Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown in Figure 3 , Figure 4 , etc., the cleaning mechanism 3 includes a water tank 31 installed outside the cooling interlayer 21. A water pump 33 is connected to the top of the water tank 31, a water injection port 32 is connected to the top of the water tank 31, a water pipe 37 is connected to the right side of the water pump 33, a cold water pipe 34 is connected above the water pump 33, the outlet end of the cold water pipe 34 is connected to a steam generator 35, a water pressure switch 36 is connected above the steam generator 35, a delivery pipe 38 is connected to the left side of the water pressure switch 36, and one end of the delivery pipe 38 penetrates through the top of the fermentation tank 1 and extends into the interior to be connected to a high-pressure spray head 39.

[0024] Reference Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown in Figure 2 , Figure 3 , etc., a motor 4 is connected to the top of the fermentation tank 1, the output shaft of the motor 4 is connected to a stirring rod 5, and stirring blades 6 are connected to the surface of the stirring rod 5.

[0025] Reference Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown in Figure 2 , Figure 3 , etc., a ventilation pipe 12 is provided on the right side of the top of the fermentation tank 1, a pressure relief valve 13 is connected to the ventilation pipe 12, a pressure gauge 14 is provided on the left side of the fermentation tank 1, and a heating rod 15 is connected to the right side of the fermentation tank 1.

[0026] It should be noted that: the outside of the motor 4 is flange-connected to the top of the fermentation tank 1, the output shaft of the motor 4 and the top of the stirring rod 5 are key-connected, the stirring blades 6 are welded to the stirring rod 5, the feeding port 7 is welded to the left side of the top of the fermentation tank 1, the discharging port 8 is hermetically welded to the bottom of the fermentation tank 1, the discharging port 8 is flange-connected to the discharging valve 9, the viewing window 10 is embedded in the interior of the fermentation tank 1, the support columns 11 are welded around the bottom of the fermentation tank 1, the ventilation pipe 12 is welded to the right side of the top of the fermentation tank 1, the air outlet of the ventilation pipe 12 is flange-connected to the pressure relief valve 13, the pressure gauge 14 is flange-connected to the outside of the top of the fermentation tank 1, the heating rod 15 is bolt-fixed to the right side of the fermentation tank 1, the water tank 31 and the water injection port 32 are a stamping integral part, the water pipe 37 and the cold water pipe 34 are flange-connected and fixed to the water outlet of the water pump 33, the water pump 33 is inserted and fixed to the top of the water tank 31, the air outlet end of the steam generator 35 and the air inlet end of the water pressure switch 36 are flange-connected and fixed, the delivery pipe 38 is connected to the left side of the water pressure switch 36 with a clamp, the delivery pipe 38 is flange-fixed to the high-pressure spray head 39, the cooling interlayer 21 is welded and fixed to the outer wall of the fermentation tank 1, and the cooling interlayer 21 and the coolant inlet 22 and the coolant outlet 23 are a casting integral part.

[0027] The working principle of a feed fermentation device provided by the present utility model is as follows:

[0028] During use, the aquatic feed to be fermented is poured into the fermentation tank 1 from the feed inlet 7. At this time, the motor 4 starts to work, driving the stirring rod 5 and the stirring blades 6 on the surface to uniformly stir the feed and the fermentation bacteria. During the fermentation process, the pressure gauge 14 shows the air pressure in the fermentation tank 1. When the air pressure is too high, the air release valve 13 is opened and discharged to the outside through the air pipe 12. To accelerate the fermentation without damaging the bacterial flora, the heating rod 15 can be turned on to heat it for rapid fermentation. When the temperature is too high, the cooling liquid is added to the cooling jacket 21 through the cooling liquid inlet 22 to cool the fermentation tank 1, and the cooled liquid is discharged through the cooling liquid outlet 23. The fermentation state of the fermented material is observed through the viewing window 10. When the fermented feed is ready, the discharge valve 9 is opened and the feed flows out from the discharge port 8. When it is necessary to clean the inside of the fermentation tank 1, the water tank 31 is filled with water through the water injection port 32. The water pump 33 respectively delivers water to the fermentation tank 1 for cleaning through the water pipe 37 and the delivery pipe 38 by means of the high-pressure nozzle 39. The water pump 33 delivers water to the steam generator 35 through the cold water pipe 34 to generate steam, and then the steam is delivered to the delivery pipe 38 and sprayed out through the high-pressure nozzle 39. The right side of the water pump 33 is connected to the water pipe 37, and water is directly delivered to the water pipe 37 to clean the inner wall of the fermentation tank 1 through the high-pressure nozzle 39. When the steam reaches or exceeds the preset value inside the water pressure switch 36, the water pressure switch 36 will automatically disconnect the contact and the control circuit, causing the control circuit to cut off the power supply to the steam generator 35 and the water pump 33. This not only ensures the normal operation of the equipment but also ensures the safety of the user and the cleaning effect. The high-temperature steam can quickly dissolve and remove the dirt attached to the inner wall, and the dissolved dirt is flushed through the water pipe 37, preventing the residues in the fermentation tank 1 from not being cleaned in time, which may affect the next fermentation process.

[0029] The above are only the embodiments of the present utility model, and thus do not limit the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied to other related technical fields, shall be similarly included within the patent protection scope of the present utility model.

Claims

1. A feed fermentation device, characterized in that: The invention comprises a fermentation tank (1), wherein the outer wall of the fermentation tank (1) is provided with a cooling device (2), wherein the cooling device (2) can effectively reduce the temperature of the fermented material, cleaning mechanisms (3) are provided on both sides of the top of the fermentation tank (1), wherein the cleaning mechanisms (3) are used to clean the inner wall of the fermentation tank (1), an inlet (7) is provided on the left side of the top of the fermentation tank (1), a discharge port (8) is provided at the bottom of the fermentation tank (1), wherein the discharge port (8) is connected to a discharge valve (9), a visual window (10) is provided on the surface of the fermentation tank (1), and support columns (11) are provided around the bottom of the fermentation tank (1).

2. A feed fermentation device according to claim 1, characterized in that: The cooling device (2) comprises a cooling interlayer (21) installed on the fermentation tank (1), the left side of the cooling interlayer (21) is connected to a cooling liquid inlet (22), and the right side of the cooling interlayer (21) is connected to a cooling liquid outlet (23).

3. A feed fermentation device according to claim 1, characterized in that: The cleaning mechanism (3) comprises a water tank (31) installed outside the cooling interlayer (21), the top of the water tank (31) is connected to a water pump (33), the top of the water tank (31) is connected to a water injection port (32), the right side of the water pump (33) is connected to a water pipe (37), the top of the water pump (33) is connected to a cold water pipe (34), the water outlet end of the cold water pipe (34) is connected to a steam generator (35), the top of the steam generator (35) is connected to a water pressure switch (36), the left side of the water pressure switch (36) is connected to a delivery pipe (38), one end of the delivery pipe (38) passes through the top of the fermentation tank (1) and extends to the inside to be connected to a high-pressure nozzle (39).

4. A feed fermentation device according to claim 1, characterized in that: The top of the fermentation tank (1) is connected to a motor (4), the output shaft of the motor (4) is connected to a stirring rod (5), and the surface of the stirring rod (5) is connected to a stirring blade (6).

5. A feed fermentation device according to claim 1, characterized in that: A ventilation pipe (12) is arranged on the right side of the top of the fermentation tank (1), and a deflation valve (13) is connected to the ventilation pipe (12). A pressure gauge (14) is arranged on the left side of the top of the fermentation tank (1), and a heating rod (15) is connected to the right side of the fermentation tank (1).

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