Carding box structure of gilling machine

By designing a needle comb box structure containing cleaning components and air outlet pipes, the problem of manual regular cleaning of comb boxes is solved, and normal operation without manual intervention is achieved and production efficiency is improved.

CN223033530UActive Publication Date: 2025-06-27ZHOUSHAN JIUYIDA MACHINERY
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Patent Information

Application Number
CN202422284335.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-06-27
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

The existing needle comb machine requires manual and regular cleaning of the short fiber and dust in the comb box, which affects production efficiency.

Method used

A comb box structure is designed, including an upper box rack, a lower box rack, a platform, a conveyor chain, a needle plate, a cleaning assembly, an intake pipe and an outlet pipe. The cleaning assembly includes a roller shaft and a brush strip for cleaning the needle plate; the air outlet pipe corresponds to the conveying chain to prevent short fibers and dust from sticking to the conveying chain.

Benefits of technology

There is no need to manually clean the combing box regularly to ensure the normal operation of the conveying chain and improve work efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a gilling box structure of a gilling machine. The gilling box structure of the gilling machine solves the problem that a gilling box needs to be manually cleaned regularly at present. The platform is arranged on the upper box frame and the lower box frame respectively; the conveying chains are arranged on the two sides of the platform; the plurality of needle plates are uniformly distributed between the conveying chains, and the upper and lower adjacent needle plates are arranged in a staggered manner; the cleaning assembly is arranged at the discharging end of the platform; the air inlet pipe is installed on the platform, and part of the air inlet pipe is located in the platform; one end of each air outlet pipe is connected with the air inlet pipe, and the other end of each air outlet pipe extends out of the platform and corresponds to the conveying chain. When fibers pass through the platform of the lower box frame, the conveying chain drives the needle plate to do circulating motion on the platform to fully comb the fibers, the texture of textiles is improved, an air outlet of the air outlet pipe corresponds to the conveying chain, short fibers and dust are prevented from adhering to the conveying chain, and normal operation of the conveying chain is ensured. The structure ensures that workers do not need to regularly clean the comb box, and the working efficiency can be effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gill boxes, in particular to a gill box structure of a gill box machine. Background Art

[0002] A gill box machine is a spinning machine that relies on a needle row drafting mechanism to comb, straighten fibers, and form a fiber sliver. As an important part of the gill box machine, the gill box realizes the intermediate control and additional combing of fibers through the cyclic movement of the needle plates inside. This movement not only helps to improve the loosening and straightening state of the fibers and the uniformity of the fiber sliver structure, but also includes aspects such as evenness of yarn evenness, weight evenness, and mixing evenness. During the operation of the gill box machine, short fibers and dust will accumulate in the gill box, and it is necessary to manually open the gill box for cleaning regularly. Otherwise, it will affect the cyclic movement of the needle plates, thus affecting the production efficiency of the gill box machine. Summary of the Utility Model

[0003] To overcome the deficiencies of the background art, the utility model provides a gill box structure of a gill box machine, which solves the problem that the gill box needs to be manually cleaned regularly at present.

[0004] The technical solution adopted by the utility model is as follows:

[0005] A gill box structure of a gill box machine includes an upper box frame and a lower box frame, and further includes:

[0006] Platforms are respectively arranged on the upper box frame and the lower box frame;

[0007] Conveyor chains are arranged on both sides of the platform;

[0008] A number of needle plates are evenly distributed between the conveyor chains, and the upper and lower adjacent needle plates are arranged in a staggered manner;

[0009] A cleaning component is arranged at the discharge end of the platform for cleaning the needle plates;

[0010] An air inlet pipe is installed on the platform, and part of the air inlet pipe is located inside the platform;

[0011] An air outlet pipe is arranged on both sides of the platform. One end of the air outlet pipe is connected to the air inlet pipe, and the other end extends out of the platform and corresponds to the conveyor chain.

[0012] The cleaning component includes a roller shaft, and brush strips are evenly distributed on the roller shaft. The brush strips are arranged obliquely in the horizontal direction, and the front and rear adjacent brush strips are arranged in a staggered manner.

[0013] The platform includes a bracket. A groove is provided inside the bracket, and a joint for connecting the air inlet pipe and the air outlet pipe is installed in the groove. Card slots for cooperating with the air outlet pipe are provided on both sides of the groove.

[0014] Both sides of the upper box frame are provided with door bodies. Below the door bodies are provided with sprockets for cooperating with the conveying chain. One end of the door body is hinged with the upper box frame, and a connecting piece is installed at the other end. The upper box frame is provided with a connecting column, and the connecting piece is provided with a through hole for cooperating with the connecting column.

[0015] The upper end of the door body is provided with a dust suction port. A cover plate is provided at the dust suction port. One end of the cover plate is installed with a rotating shaft for cooperating with the door body, and a torsion spring is installed on the rotating shaft.

[0016] A limiting plate is provided between the upper and lower platforms.

[0017] A handrail is installed at one end of the upper box frame.

[0018] The beneficial effects of the present utility model are:

[0019] When the fiber passes over the platform of the lower box frame, the conveying chain drives the needle plate to make a circular motion on the platform to fully comb the fiber, improving the texture of the textile. The air outlet of the air outlet pipe corresponds to the conveying chain, preventing short fibers and dust from sticking to the conveying chain and ensuring the normal operation of the conveying chain. This structure ensures that there is no need for workers to regularly clean the comb box, effectively improving work efficiency. Description of the Drawings

[0020] Figure 1 is a schematic cross-sectional view of the present utility model.

[0021] Figure 2 is a schematic view of the cooperation between the bracket and the air pipe of the present utility model.

[0022] Figure 3 is a schematic view of the bracket of the present utility model.

[0023] Figure 4 is a schematic view of the upper box frame and the lower box frame of the present utility model.

[0024] Figure 5 is the present utility model Figure 4 The enlarged schematic view at A in.

[0025] Figure 6 is a schematic view of the door body of the present utility model being opened.

[0026] Upper box frame 1, lower box frame 2, platform 3, conveying chain 4, needle plate 5, cleaning assembly 6, roller shaft 61, brush strip 62, intake pipe 7, outlet pipe 8, groove 9, joint 10, card slot 11, door body 12, sprocket 13, connecting piece 14, connecting column 15, through hole 16, dust suction port 17, cover plate 18, rotating shaft 19, torsion spring 20, limiting plate 21, handrail 22. Detailed Embodiments

[0027] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments:

[0028] In the embodiment, as Figure 1 , Figure 2 , Figure 3 shown, a comb box structure of a pin drafter includes an upper box frame 1 and a lower box frame 2, and further includes:

[0029] A platform 3, which is respectively arranged on the upper box frame 1 and the lower box frame 2;

[0030] A conveying chain 4, which is arranged on both sides of the platform 3;

[0031] A plurality of needle plates 5, which are evenly distributed between the conveying chains 4, and the upper and lower adjacent needle plates 5 are arranged in a staggered manner;

[0032] A cleaning assembly 6, which is arranged at the discharge end of the platform 3 and is used for cleaning the needle plates 5;

[0033] An air inlet pipe 7, which is installed on the platform 3, and part of the air inlet pipe 7 is located inside the platform 3;

[0034] An air outlet pipe 8, which is arranged on both sides of the platform 3, one end of the air outlet pipe 8 is connected to the air inlet pipe 7, and the other end extends out of the platform 3 and corresponds to the conveying chain 4.

[0035] When the fiber passes through the platform 3 of the lower box frame 2, the conveying chain 4 drives the needle plates 5 to make a circular motion on the platform to fully comb the fiber, improving the texture of the textile. The air outlet of the air outlet pipe 8 corresponds to the conveying chain 4, preventing short fibers and dust from sticking to the conveying chain 4 and ensuring the normal operation of the conveying chain 4. This structure ensures that there is no need for workers to regularly clean the comb box, effectively improving the work efficiency.

[0036] In the embodiment, as Figure 1 shown, the cleaning assembly 6 includes a roller shaft 61, and brush strips 62 are evenly distributed on the roller shaft 61. The brush strips 62 are arranged obliquely in the horizontal direction, and the front and rear adjacent brush strips 62 are arranged in a staggered manner. It can effectively clean the needle plates 5.

[0037] In the embodiment, as Figure 2 , Figure 3 shown, the platform 3 includes a bracket, a groove 9 is arranged inside the bracket, a joint 10 for connecting the air inlet pipe 7 and the air outlet pipe 8 is installed in the groove 9, and clamping grooves 11 for cooperating with the air outlet pipe 8 are arranged on both sides of the groove 9. It can ensure the stable installation of the air outlet pipe 8 inside the platform 3 and is convenient for installation.

[0038] In the embodiment, as Figure 1 , Figure 4 , Figure 5 , Figure 6As shown, the upper box frame 1 is provided with door bodies 12 on both sides, and a sprocket 13 for cooperating with the conveying chain 4 is provided below the door bodies 12. One end of the door body 12 is hingedly matched with the upper box frame 1, and a connecting piece 14 is installed at the other end. The upper box frame 1 is provided with a connecting column 15, and the connecting piece 14 is provided with a through hole 16 cooperating with the connecting column 15. Of course, the lower box frame 1 is also equipped with a door body, and its structure is the same as that of the door body 12 of the upper box frame 1. The door body 12 is easy to open, which is convenient for the installation of the conveying chain 4.

[0039] In the embodiment, Figure 4 , Figure 5 , Figure 6 As shown, a dust suction port 17 is provided at the upper end of the door body 12, and a cover plate 18 is provided at the dust suction port 17. A rotating shaft 19 matching the door body 12 is installed at one end of the cover plate 18, and a torsion spring 20 is installed on the rotating shaft 19. The cover plate 18 is opened, and the dust suction pipe of the dust suction device is put into the dust suction port 17. Due to the action of the torsion spring 20, the cover plate 18 clamps the dust suction pipe at the dust suction port 17, and there is no need to install the dust suction pipe; at the same time, when dust is not sucked, the dust suction port 17 is closed to prevent foreign debris from entering the comb box.

[0040] In the embodiment, Figure 1 As shown, a limit plate 21 is provided between the upper and lower platforms 3. The needle plate 5 is limited to prevent the needle plate 5 from hitting the platform 3 and being damaged during the movement of the needle plate 5 driven by the conveyor chain 4.

[0041] In the embodiment, Figure 1 As shown, one end of the upper box frame 1 is provided with a handrail 22. The upper box frame 1 is conveniently lifted by the handrail 22, so as to be convenient to the maintenance of the combing box.

[0042] Obviously, the above embodiments of the present invention are merely examples for illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to provide all the implementation methods here. However, these obvious changes or modifications derived from the essential spirit of the present invention still fall within the scope of protection of the present invention.

Claims

1. A combing box structure of a gill combing machine, comprising an upper box frame (1) and a lower box frame (2), characterized in that: Also includes: The platforms (3) are respectively arranged on the upper box frame (1) and the lower box frame (2); Conveyor chains (4) are arranged on both sides of the platform (3); A plurality of needle plates (5) are evenly distributed between the conveyor chains (4), and upper and lower adjacent needle plates (5) are arranged in a staggered manner; A cleaning component (6), arranged at the discharge end of the platform (3), and used for cleaning the needle plate (5); An air intake pipe (7) is installed on the platform (3), and a portion of the air intake pipe (7) is located inside the platform (3); An air outlet pipe (8) is arranged on both sides of the platform (3); one end of the air outlet pipe (8) is connected to the air inlet pipe (7), and the other end extends out of the platform (3) and corresponds to the conveying chain (4).

2. A combing box structure for a gill combing machine as claimed in claim 1, characterized in that: The cleaning assembly (6) comprises a roller shaft (61), on which brush strips (62) are evenly distributed, the brush strips (62) being arranged obliquely in the horizontal direction, and the front and rear adjacent brush strips (62) being arranged in a staggered manner.

3. A combing box structure of a gill combing machine as claimed in claim 1, characterized in that: The platform (3) comprises a bracket, a groove (9) is provided in the bracket, a joint (10) for connecting an air inlet pipe (7) and an air outlet pipe (8) is installed in the groove (9), and slots (11) for matching with the air outlet pipe (8) are provided on both sides of the groove (9).

4. A combing box structure for a gill combing machine as claimed in claim 1, characterized in that: Door bodies (12) are provided on both sides of the upper box frame (1), and sprocket wheels (13) for cooperating with the conveying chain (4) are provided below the door bodies (12). One end of the door body (12) is hingedly connected to the upper box frame (1), and a connecting plate (14) is installed on the other end. The upper box frame (1) is provided with a connecting column (15), and the connecting plate (14) is provided with a through hole (16) cooperating with the connecting column (15).

5. A combing box structure for a gill combing machine as claimed in claim 4, characterized in that: A dust suction port (17) is provided at the upper end of the door body (12), and a cover plate (18) is provided at the dust suction port (17). A rotating shaft (19) cooperating with the door body (12) is installed at one end of the cover plate (18), and a torsion spring (20) is installed on the rotating shaft (19).

6. A combing box structure for a gill combing machine as claimed in claim 1, characterized in that: A limiting plate (21) is provided between the upper and lower platforms (3).

7. A combing box structure for a gill combing machine as claimed in claim 1, characterized in that: A support rod (22) is installed at one end of the upper box frame (1).