Automatic bar planting and chiseling device for dam repair

By designing an automatic tendon hair chiseling device, using wire anchoring, lateral adjustment and auxiliary uplifting and winding mechanism, the problems of complex and low efficiency of manual operation during the dam restoration process are solved, and automatic repair of the dam surface is achieved and repair efficiency is improved.

CN223033955UActive Publication Date: 2025-06-27SHENGZHOU WANGXIN JINSHUI CONSTR INVESTMENT CO LTD
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Patent Information

Application Number
CN202421743871.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-06-27
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

During the restoration process of existing dams, manual support and operating equipment are required. The process is complicated and a large amount of manpower is required, resulting in low repair efficiency.

Method used

An automatic dam repairing rib chiseling device is designed, including a steel wire anchoring mechanism, a transverse adjustment mechanism and an auxiliary lifting and winding mechanism, which can automatically lay and fix the steel wire, and drive the chiseling or drilling equipment on the mobile vehicle to automatically repair the dam surface.

Benefits of technology

Automatic repair of any complex slope structure on the dam is realized, which simplifies the process, reduces manpower and improves the repair efficiency.

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Abstract

The utility model discloses an automatic bar planting and chiseling device for dam repair, which relates to the field of dam repair and comprises a dam body and a steel wire anchoring mechanism arranged on the dam body. According to the utility model, a plurality of steel wires are laid through the steel wire anchoring mechanism arranged on the dam body and are laid and fixed through the anchoring bolts, so that the device can be mounted and fixed according to any slope shape of the dam, and the transverse moving vehicle can be transversely adjusted left and right through the arranged transverse adjusting mechanism; meanwhile, an auxiliary ascending winding mechanism is arranged and can drive the chiseling or drilling equipment on the movable vehicle tool to move up and down on the slope surface, automatic repairing of the surface of the dam is achieved, the working procedure is simple, installation is convenient, manpower is reduced, and the construction efficiency is improved. And the dam repairing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of dam repair, in particular to an automatic rebar planting and roughening device for dam repair. Background Technique

[0002] The automatic rebar planting and roughening device for dam repair generally refers to specific equipment used for dam maintenance and repair. During the repair process, it mainly uses roughening or rebar planting automation equipment to remove the loose parts on the dam surface, drill holes and plant rebars on the dam surface, so as to reinforce and repair the whole dam.

[0003] The utility model patent with the publication number of CN206635761 U discloses that the beneficial effects of the utility model are as follows: 1) simple operation and installation, flexible operation, rigorous and firm structure; 2) high turnover rate and low cost; 3) labor-saving, time-saving, convenient construction, safe and reliable in use; 4) improve construction quality, improve work efficiency and improve the working environment.

[0004] However, during the existing dam roughening and rebar planting repair process, the slope forms of the dam are diverse. First, it is necessary to manually install a support on the dam, and then manually stand on the support and use roughening or rebar planting equipment to roughen and plant rebars on the dam surface. The process is relatively complex, and a large amount of manpower is required for construction, resulting in low repair efficiency. Content of the Utility Model

[0005] The utility model provides an automatic rebar planting and roughening device for dam repair, which has the advantages of automatically roughening and planting rebars on the dam, so as to solve the problem that it is not convenient to automatically roughen and plant rebars on the surface of dams with arbitrary shapes during the existing dam repair process.

[0006] To achieve the purpose of automatically roughening and reinforcing bar planting on the surface of a dam with any shape, the present utility model provides the following technical solutions: It includes a dam body and a steel wire anchoring mechanism arranged on the dam body. The steel wire anchoring mechanism is assembled to lay several steel wires on the surface of the dam body and fix the steel wires with anchor bolts. It also includes: a transverse adjusting plate arranged on the top surface of the dam body. A transverse adjusting mechanism is rotatably connected inside the transverse adjusting plate. The transverse adjusting mechanism includes a threaded adjusting column and a transverse adjusting servo motor. A transverse moving vehicle is threadedly connected to the surface of the threaded adjusting column; An auxiliary lifting and winding mechanism is arranged in the middle of the top surface of the transverse moving vehicle. The auxiliary lifting and winding mechanism includes a fixed column, a winding wheel and a winding servo motor. Both ends at the edge of the top surface of the transverse moving vehicle are fixedly connected with guard plates. An auxiliary winding wheel is rotatably connected inside both guard plates. Anchor cylinders are arranged at the edges of both guard plates. A moving vehicle tool is arranged on the dam body. A roughening or drilling device is arranged inside the moving vehicle tool. A pulling rope is arranged on one side of the moving vehicle tool; A pulling and fixing mechanism is arranged at the bottom of the dam body. The pulling and fixing mechanism includes a fixing plate tool and a pulling and fixing bolt.

[0007] As a preferred technical solution of the present utility model, the steel wire anchoring mechanism includes steel wires laid on the surface of the dam body, and the steel wires are fixed at several nodes with anchor bolts.

[0008] As a preferred technical solution of the present utility model, the threaded adjusting column is rotatably connected inside the transverse adjusting plate, and one end of the threaded adjusting column is fixedly connected with a transverse adjusting servo motor. The transverse adjusting servo motor is arranged on the top surface of the dam body.

[0009] As a preferred technical solution of the present utility model, the fixed column is fixedly connected to both ends of the top surface of the transverse moving vehicle. A winding wheel is rotatably connected inside both fixed columns. One end of the winding wheel is fixedly connected with a winding servo motor, and the winding servo motor is fixedly installed in the middle of the top surface of the transverse moving vehicle.

[0010] As a preferred technical solution of the present utility model, the moving vehicle tool includes universal wheels, a vehicle frame, a limiting plate and auxiliary limiting rollers. The universal wheels are in rolling connection with the dam body. The top of the universal wheels is fixedly connected with a vehicle frame. Limiting plates are fixedly welded at both ends of the top surface of the vehicle frame. Auxiliary limiting rollers are rotatably connected to both ends of the surface of the limiting plate; Steel wires are fitted inside both auxiliary limiting rollers. One end of the steel wire is connected through the anchor cylinder. A threaded bolt is threadedly connected inside the anchor cylinder. The threaded bolt is assembled to squeeze and fix the penetrated steel wire by screwing tightly.

[0011] As a preferred technical solution of the present utility model, a winding wire is wound on the surface of the winding wheel, the surface of the winding wire is attached to the auxiliary winding wheel, and one end of the winding wire is fixedly connected to the moving vehicle.

[0012] As a preferred technical solution of the present utility model, the fixing plate is arranged at the edge of the bottom of the dam body, and pulling fixing bolts are threadedly penetrated through both ends of the fixing plate.

[0013] As a preferred technical solution of the present utility model, a plurality of steel wires are fixedly connected to one side of the fixing plate, and the fixing plate is assembled to fix the steel wires laid on the surface of the dam body.

[0014] Compared with the prior art, the present utility model provides an automatic rebar planting and roughening device for dam repair, which has the following beneficial effects:

[0015] The automatic rebar planting and roughening device for dam repair, through the steel wire anchoring mechanism arranged on the dam body, lays a plurality of steel wires according to the structural shape of the dam body, and uses the anchoring bolts to lay and fix the steel wires, so that the device can be installed and fixed according to any slope shape of the dam. The provided horizontal adjustment mechanism enables the horizontal moving vehicle to be adjusted horizontally left and right, and then drives the roughening or drilling equipment on the moving vehicle to move left and right on the dam body for construction. At the same time, the provided auxiliary ascending and winding mechanism can drive the roughening or drilling equipment on the moving vehicle to move up and down on the slope. Therefore, the device can perform horizontal and vertical movements on any complex slope structure of the dam, realizing automatic repair of the dam surface, with simple processes, convenient installation, reduced manpower, and improved efficiency of dam repair. Description of the Drawings

[0016] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0017] Figure 2 It is a schematic diagram of the structure of the moving vehicle of the present utility model;

[0018] Figure 3 It is a schematic diagram of the horizontal adjustment plate and the horizontal adjustment mechanism of the present utility model;

[0019] Figure 4 It is a schematic diagram of the auxiliary ascending and winding mechanism and the auxiliary winding wheel structure of the present utility model.

[0020] In the figure: 1. Dam body; 2. Steel wire anchoring mechanism; 3. Transverse adjusting plate; 4. Transverse adjusting mechanism; 401. Thread adjusting column; 402. Transverse adjusting servo motor; 5. Transverse moving vehicle; 6. Auxiliary ascending and winding mechanism; 601. Fixed column; 602. Winding wheel; 603. Winding servo motor; 7. Guard plate; 8. Auxiliary winding wheel; 9. Anchoring cylinder; 10. Moving vehicle tool; 1001. Universal wheel; 1002. Vehicle frame; 1003. Limiting plate; 1004. Auxiliary limiting roller; 11. Pulling and fixing mechanism; 1101. Fixing plate tool; 1102. Pulling and fixing bolt; 12. Thread bolt. Detailed implementation manner

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0022] Please refer to Figures 1-4 , the present invention discloses an automatic rebar planting and chiseling device for dam repair, including a dam body 1 and a steel wire anchoring mechanism 2 arranged on the dam body 1. The steel wire anchoring mechanism 2 is assembled to lay a plurality of steel wires on the surface of the dam body 1 and fix the steel wires with anchoring bolts. It further includes: a transverse adjusting plate 3 arranged on the top surface of the dam body 1, and a transverse adjusting mechanism 4 is rotatably connected inside the transverse adjusting plate 3. The transverse adjusting mechanism 4 includes a thread adjusting column 401 and a transverse adjusting servo motor 402. A transverse moving vehicle 5 is threadedly connected to the surface of the thread adjusting column 401; an auxiliary ascending and winding mechanism 6 is arranged in the middle of the top surface of the transverse moving vehicle 5. The auxiliary ascending and winding mechanism 6 includes a fixed column 601, a winding wheel 602 and a winding servo motor 603. Both ends of the edge of the top surface of the transverse moving vehicle 5 are fixedly connected with guard plates 7. An auxiliary winding wheel 8 is rotatably connected inside the two guard plates 7, and anchoring cylinders 9 are arranged at the edges of the two guard plates 7. A moving vehicle tool 10 arranged on the dam body 1, a chiseling or drilling device is arranged inside the moving vehicle tool 10, and a pulling rope is arranged on one side of the moving vehicle tool 10; a pulling and fixing mechanism 11 arranged at the bottom of the dam body 1, and the pulling and fixing mechanism 11 includes a fixing plate tool 1101 and a pulling and fixing bolt 1102.

[0023] Specifically, the steel wire anchoring mechanism 2 includes steel wires laid on the surface of the dam body 1, and the steel wires are fixed with anchoring bolts at several nodes.

[0024] In this implementation plan, before construction, the transverse adjustment plate 3 and the pulling and fixing mechanism 11 are respectively placed at the top surface and the bottom edge of the dam. Steel wires are laid along the shape of the dam structure. In cooperation with the transverse adjustment plate 3 and the pulling and fixing mechanism 11, a steel wire fixing structure is laid on the dam. At the same time, during the laying of the steel wires, a number of anchor bolts are set to nail the steel wires to the dam body 1 to fix the bent parts of the steel wires, which is convenient for the later movement vehicle 10 to carry the rebar planting or roughening equipment to move.

[0025] Specifically, the threaded adjustment column 401 is rotatably connected to the inside of the transverse adjustment plate 3, and one end of the threaded adjustment column 401 is fixedly connected to a transverse adjustment servo motor 402, and the transverse adjustment servo motor 402 is arranged on the top surface of the dam body 1.

[0026] In this implementation plan, when the movement vehicle 10 carrying the rebar planting or roughening equipment needs to move horizontally, the transverse adjustment servo motor 402 is started. The output end of the transverse adjustment servo motor 402 rotates to drive the threaded adjustment column 401 to rotate inside the transverse adjustment plate 3, so as to be able to flexibly adjust the horizontal position of the transverse adjustment plate 3.

[0027] Specifically, the fixing columns 601 are fixedly connected to both ends of the top surface of the transverse movement vehicle 5. A winding wheel 602 is rotatably connected inside the two fixing columns 601. One end of the winding wheel 602 is fixedly connected to a winding servo motor 603, and the winding servo motor 603 is fixedly installed in the middle of the top surface of the transverse movement vehicle 5;

[0028] The surface of the winding wheel 602 is wound with a winding steel wire. The surface of the winding steel wire is attached to the auxiliary winding wheel 8, and one end of the winding steel wire is fixedly connected to the movement vehicle 10.

[0029] In this implementation plan, the winding servo motor 603 is started. The output end of the winding servo motor 603 rotates to drive the winding wheel 602 to rotate. The winding and unwinding action of the winding wheel 602 for the winding steel wire can pull the movement vehicle 10, so that the movement vehicle 10 climbs the slope to perform roughening or rebar planting treatment on the slope shape of any dam.

[0030] Specifically, the movement vehicle 10 includes universal wheels 1001, a vehicle frame 1002, a limiting plate 1003 and auxiliary limiting rollers 1004. The universal wheels 1001 are connected to the dam body 1 in a rolling manner. The top of the universal wheels 1001 is fixedly connected to the vehicle frame 1002. The two ends of the top surface of the vehicle frame 1002 are fixedly welded with the limiting plate 1003. Both ends of the surface of the limiting plate 1003 are rotatably connected with the auxiliary limiting rollers 1004;

[0031] Inside the auxiliary limit roller 1004, there is a steel wire attached. One end of the steel wire is connected through the anchoring cylinder 9. Inside the anchoring cylinder 9, there is a threaded bolt 12 threadedly connected. The threaded bolt 12 is assembled to squeeze and fix the penetrated steel wire by screwing tightly.

[0032] In this implementation scheme, during the process of the mobile vehicle 10 climbing the slope, by the rolling of the universal wheels 1001, it repairs along the slope surface. At the same time, the auxiliary limit roller 1004 arranged on the mobile vehicle 10 is tightly attached by the steel wire. One end of the steel wire penetrates the anchoring cylinder 9 and is adjusted by the threaded bolt 12, so that the tightness of the mobile vehicle 10 on the slope surface can be adjusted at any time, making the mobile vehicle tightly attached to the slope surface of the dam body 1.

[0033] Specifically, the fixing plate 1101 is arranged at the edge of the bottom of the dam body 1. At both ends of the fixing plate 1101, there are threaded bolts 1102 penetrating threadedly;

[0034] One side of the fixing plate 1101 is fixedly connected with a plurality of steel wires. The fixing plate 1101 is assembled to fix the steel wires laid on the surface of the dam body 1.

[0035] In this implementation scheme, the fixing plate 1101 is arranged at the bottom edge of the dam body 1. At the same time, the bottoms of all the steel wires are connected to the fixing plate 1101. The two sides of the fixing plate are fixed by the pulling and fixing bolts 1102. Therefore, the fixing plate 1101 is used to fix the bottoms of the laid plurality of steel wires.

[0036] The working principle and usage process of the present utility model: According to the structural shape of the dam body 1, a plurality of steel wires are laid and fixed with anchoring bolts, so that the device can be installed and fixed according to any slope shape of the dam.

[0037] After that, the set horizontal adjustment mechanism 4 enables the horizontal movement vehicle 5 to be adjusted horizontally left and right, and then drives the chiseling or drilling equipment on the mobile vehicle 10 to move left and right on the dam body 1 for construction. At the same time, the set auxiliary ascending and winding mechanism 6 can drive the chiseling or drilling equipment on the mobile vehicle 10 to move up and down on the slope surface.

[0038] In summary, for the automatic rebar planting and roughening device for dam repair, through the steel wire anchoring mechanism 2 provided on the dam body 1, several steel wires are laid according to the structural shape of the dam body 1, and the steel wires are laid and fixed with anchor bolts, so that the device can be installed and fixed according to any slope shape of the dam. The provided lateral adjustment mechanism 4 enables the lateral moving vehicle 5 to be adjusted horizontally left and right, and then drives the roughening or drilling equipment on the moving vehicle tool 10 to move left and right for construction on the dam body 1. At the same time, the provided auxiliary lifting and winding mechanism 6 can drive the roughening or drilling equipment on the moving vehicle tool 10 to move up and down on the slope. Therefore, the device can perform horizontal and vertical movements on any complex slope structure of the dam to achieve automatic repair of the dam surface, with simple processes, convenient installation, reduced manpower, and improved efficiency of dam repair.

[0039] It should be noted that in this article, terms such as "including", "comprising" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including one..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

[0040] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic reinforcing bar embedding and roughening device for dam repair, comprising a dam body (1) and a steel wire anchoring mechanism (2) arranged on the dam body (1), wherein the steel wire anchoring mechanism (2) is configured to lay a plurality of steel wires on the surface of the dam body (1) and to lay and fix the steel wires with anchor bolts, characterized in that: Also includes: A transverse adjustment plate (3) is arranged on the top surface of the dam body (1), wherein the interior of the transverse adjustment plate (3) is rotatably connected to a transverse adjustment mechanism (4), wherein the transverse adjustment mechanism (4) comprises a threaded adjustment column (401) and a transverse adjustment servo motor (402), and a transverse moving vehicle (5) is threadedly connected to the surface of the threaded adjustment column (401); An auxiliary lifting and winding mechanism (6) is provided in the middle of the top surface of the transverse moving vehicle (5), and the auxiliary lifting and winding mechanism (6) comprises a fixed column (601), a winding wheel (602) and a winding servo motor (603); guard plates (7) are fixedly connected to both ends of the edge of the top surface of the transverse moving vehicle (5); auxiliary winding wheels (8) are rotatably connected to the inner sides of the two guard plates (7); anchoring cylinders (9) are provided at the edges of the two guard plates (7); A mobile vehicle (10) is arranged on the dam body (1), wherein a chiseling or drilling device is arranged inside the mobile vehicle (10), and a pulling rope is arranged on one side of the mobile vehicle (10); A pulling and fixing mechanism (11) is arranged on the bottom of a dam body (1), wherein the pulling and fixing mechanism (11) comprises a fixing plate (1101) and a pulling and fixing bolt (1102).

2. The automatic reinforcing bar embedding and roughening device for dam repair according to claim 1 is characterized in that: The steel wire anchoring mechanism (2) comprises steel wires laid on the surface of the dam body (1), and several nodes of the steel wires are fixed by anchor bolts.

3. The automatic reinforcing bar embedding and roughening device for dam repair according to claim 1 is characterized in that: The threaded adjustment column (401) is rotatably connected to the inside of the transverse adjustment plate (3), and one end of the threaded adjustment column (401) is fixedly connected to a transverse adjustment servo motor (402), and the transverse adjustment servo motor (402) is arranged on the top surface of the dam body (1).

4. The automatic reinforcing bar embedding and roughening device for dam repair according to claim 1 is characterized in that: The fixed column (601) is fixedly connected to the two ends of the top surface of the transverse moving vehicle (5), and the two fixed columns (601) are internally rotatably connected to a winding wheel (602), one end of the winding wheel (602) is fixedly connected to a winding servo motor (603), and the winding servo motor (603) is fixedly installed on the middle part of the top surface of the transverse moving vehicle (5).

5. The automatic reinforcing bar embedding and roughening device for dam repair according to claim 1 is characterized in that: The mobile vehicle (10) comprises a universal wheel (1001), a frame (1002), a limit plate (1003) and an auxiliary limit roller (1004); the universal wheel (1001) is rollingly connected to the dam body (1); the top of the universal wheel (1001) is fixedly connected to the frame (1002); the limit plates (1003) are fixedly welded to both ends of the top surface of the frame (1002); and the surface of the limit plate (1003) is rotatably connected to the auxiliary limit roller (1004); The interior of the auxiliary limiting roller (1004) is fitted with a steel wire, one end of which is connected to the anchor tube (9). The interior of the anchor tube (9) is threadedly connected to a threaded bolt (12), and the threaded bolt (12) is assembled to squeeze and fix the passing steel wire by tightening the thread.

6. The automatic reinforcing bar embedding and roughening device for dam repair according to claim 1 is characterized by: A winding steel wire is wound around the surface of the winding wheel (602), the surface of the winding steel wire is attached to the auxiliary winding wheel (8), and one end of the winding steel wire is fixedly connected to the mobile vehicle (10).

7. The automatic reinforcing bar embedding and roughening device for dam repair according to claim 1 is characterized by: The fixing plate (1101) is arranged at the edge of the bottom of the dam body (1), and both ends of the fixing plate (1101) are threadedly penetrated by pulling fixing bolts (1102).

8. The automatic reinforcing bar embedding and roughening device for dam repair according to claim 7 is characterized in that: A plurality of steel wires are fixedly connected to one side of the fixing plate (1101), and the fixing plate (1101) is assembled to fix the steel wires laid on the surface of the dam body (1).

Citation Information

Patent Citations

  • Automatic bar planting chisel hair system of dam restoration

    CN206635761U