Portable self-dismounting tower crane embedded foundation stabilizing device

By dividing the tower crane's embedded foundation stabilization device into four installation modules and adopting an assembled design, the existing device's large size and low installation efficiency are solved, rapid installation and disassembly are achieved, and the cost is reduced, and the fixity of the embedded bolts is improved through the design of round tubes and sleeves.

CN223034052UActive Publication Date: 2025-06-27JIANGSU ZHONGJIAN DAFENG MASCH LEASING CO LTD
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Patent Information

Application Number
CN202421935654.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-06-27
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

The existing tower crane pre-buried foundation stabilization device has a large volume, is difficult to transport, has low installation efficiency, and is heavier in materials, which increases the cost of hoisting equipment.

Method used

A portable self-disassembly tower crane pre-embedded foundation stabilization device is designed. By dividing the device body into four identical installation modules, adopting an assembled design, it can achieve rapid installation and disassembly, and a circular tube and sleeve are installed on the round steel plate to increase the fixity of the embedded bolts.

Benefits of technology

It realizes rapid installation and disassembly, improves construction efficiency, reduces the cost of lifting machinery, and avoids offset or loosening of embedded bolts by increasing the design of round tubes and sleeves.

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Abstract

The utility model relates to a portable self-dismounting tower crane embedded foundation stabilizing device which comprises a device body, and the device body comprises four identical mounting modules. Each mounting module comprises a base plate, a round steel plate is arranged at the top of each base plate, a plurality of embedded bolt holes are formed in each round steel plate, and the embedded bolt holes penetrate through the corresponding base plates; a rectangular tube and a short square tube are arranged on the round steel plate, the rectangular tube is perpendicular to the short square tube, and the rectangular tube part and the short square tube part extend to the outer part of the corresponding round steel plate. The utility model relates to the technical field of tower crane embedded foundation stabilizing devices. The utility model has the effects of realizing quick assembly and disassembly, improving the construction efficiency and reducing the use cost of hoisting machinery.
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Description

Technical Field

[0001] The utility model relates to the technical field of tower crane embedded foundation stabilizing devices, in particular to a portable self-assembling and disassembling tower crane embedded foundation stabilizing device. Background Art

[0002] In the tower crane foundation construction operation, the embedding of bolts is a key step to ensure the stable and safe installation of the tower crane.

[0003] First of all, the existing stabilizing frame is integrally arranged. It has a large volume, is not easy to be transported by a transport vehicle and has low installation efficiency.

[0004] Secondly, the materials used in the traditional embedding operation method are often heavy, increasing the cost of lifting equipment. Summary of the Utility Model

[0005] According to the deficiencies of the existing technology, the purpose of the utility model is to provide a portable self-assembling and disassembling tower crane embedded foundation stabilizing device, which has the effects of realizing rapid installation and disassembly, improving construction efficiency and reducing the use cost of lifting machinery.

[0006] The above technical purpose of the utility model is achieved through the following technical solutions:

[0007] A portable self-assembling and disassembling tower crane embedded foundation stabilizing device, including a device body, and the device body includes four identical installation modules;

[0008] Each of the installation modules includes a backing plate, a round steel plate is fixedly arranged on the top of the backing plate, a plurality of first embedded bolt holes are formed in the round steel plate, a plurality of second embedded bolt holes are formed in the backing plate, and an embedded bolt passes through the corresponding first embedded bolt hole and the corresponding second embedded bolt hole;

[0009] A rectangular tube and a short square tube are arranged on the round steel plate, the rectangular tube is perpendicular to the short square tube, and both the rectangular tube part and the short square tube part extend to the outside of the corresponding round steel plate.

[0010] In a preferred example of the utility model, it can be further configured that one end of the short square tube is fixed to one side of the corresponding rectangular tube, and the centroid line of the rectangular tube intersects with the centroid line of the short square tube, and the cross-sectional projection of the intersection point of the two centroid lines coincides with the cross-sectional projection of the center point of the round steel plate.

[0011] In a preferred example of the utility model, it can be further configured that a first through hole is formed in the short square tube, and the position of the first through hole corresponds to the position of one of the first embedded bolt holes on the corresponding round steel plate.

[0012] In a preferred embodiment, the present utility model can be further configured as follows: a plurality of circular tubes are fixedly arranged on the circular steel plate, the number of the circular tubes is equal to the number of the first embedded bolt holes, and the circular tubes are arranged at positions corresponding to the first embedded bolt holes;

[0013] The circular tubes shield the corresponding first embedded bolt holes, and the inner hole size of the circular tubes is the same as the inner hole size of the corresponding first embedded bolt holes.

[0014] In a preferred embodiment, the present utility model can be further configured as follows: reinforcing steel plates are arranged between any two adjacent circular tubes, between the rectangular tube and the corresponding circular tube, and between the short rectangular tube and the corresponding circular tube.

[0015] In a preferred embodiment, the present utility model can be further configured as follows: connecting plates are arranged at one ends of the rectangular tube away from the corresponding backing plate and at one ends of the short rectangular tube away from the corresponding backing plate;

[0016] A plurality of threaded holes are formed in each of the connecting plates.

[0017] In a preferred embodiment, the present utility model can be further configured as follows: a circular steel pipe is arranged between the rectangular tube and the short rectangular tube on the same installation module.

[0018] In a preferred embodiment, the present utility model can be further configured as follows: a sleeve is arranged on each of the circular tubes, the vertical section of the sleeve is T-shaped, the small end of the sleeve is inserted into the corresponding circular tube, and the bottom of the large end of the sleeve is in contact with the top end face of the corresponding circular tube;

[0019] The size of the small end of the sleeve is adapted to the inner diameter size of the circular tube;

[0020] The inner size of the sleeve is adapted to the outer diameter size of the embedded bolt.

[0021] In a preferred embodiment, the present utility model can be further configured as follows: a lifting lug is arranged on one side of the rectangular tube, and the lifting lug is fixedly welded at the center of the corresponding circular steel plate.

[0022] In summary, the present utility model includes at least one of the following beneficial technical effects:

[0023] 1. By dividing the device body into four identical installation modules and adopting a prefabricated design, it is convenient to carry and transport, realizes rapid installation and disassembly, improves construction efficiency. In addition, since the mass of each single installation module after splitting is lighter than that of the previous device, the use cost of the hoisting machinery is reduced.

[0024] 2. By providing a circular tube on the circular steel plate and a sleeve on the circular tube, the inner diameter of the sleeve is adapted to the outer diameter of the embedded bolt, preventing the embedded bolt from shifting or loosening when subjected to external forces.

[0025] 3. By providing a sleeve on the circular tube, after the sleeve is removed, a gap appears between the embedded bolt and the circular tube, making it more convenient for the operator to quickly disassemble the device body and further improving work efficiency.

[0026] 4. By providing a reinforcing steel plate between adjacent circular tubes, the rigidity of a single installation module is improved, thereby enhancing the rigidity of the entire device body, reducing the thickness of the backing plate, and lowering the manufacturing cost of the device body.

[0027] 5. By providing backing plates on each installation module, the four backing plates serve to ensure the levelness of the concrete surface. Description of the Drawings

[0028] Figure 1 is the overall structural schematic diagram of this embodiment;

[0029] Figure 2 is Figure 1 the overall structural schematic diagram of a single installation module in

[0030] Figure 3 is Figure 1 the half-sectional structural schematic diagram of

[0031] Figure 4 is Figure 3 the enlarged structural schematic diagram of part A in

[0032] In the figures, 1, device body; 2, installation module; 21, backing plate; 22, circular steel plate; 23, first embedded bolt hole; 231, second embedded bolt hole; 24, rectangular tube; 25, short rectangular tube; 3, first through hole; 4, circular tube; 5, reinforcing steel plate; 6, connecting plate; 7, circular steel pipe; 8, sleeve; 9, lifting lug. Detailed Description of the Embodiment

[0033] The following further elaborates on the present utility model in conjunction with the accompanying drawings.

[0034] Embodiment:

[0035] Referring to Figures 1-4 as shown, a portable self - disassembling and assembling tower crane embedded foundation stabilizing device disclosed by the present utility model includes a device body 1. The device body 1 includes four identical installation modules 2. The four identical installation modules 2 are assembled into an integral device body 1.

[0036] Each installed module 2 includes a backing plate 21. The backing plate 21 is a square steel plate with dimensions of 600 mm * 600 mm. A circular steel plate 22 is fixedly arranged on the top of the backing plate 21. The cross-sectional projection of the circular steel plate 22 is located within the cross-sectional projection of the backing plate 21. A number of first embedded bolt holes 23 are provided on the circular steel plate 22, and a number of second embedded bolt holes 231 are provided on the backing plate 21. Embedded bolts pass through the corresponding first embedded bolt holes 23 and the corresponding second embedded bolt holes 231. The straight line where the central axis of the first embedded bolt hole 23 is located is collinear with the straight line where the central axis of the corresponding second embedded bolt hole 231 is located. And the diameter of the first embedded bolt hole 23 is 1.2 times the diameter of the second embedded bolt 231. The embedded bolts pass through the corresponding first embedded bolt holes 23 and the second embedded bolt holes 231.

[0037] In order to prevent the embedded bolts from shifting or loosening when subjected to external forces.

[0038] A number of circular tubes 4 are fixedly arranged on the circular steel plate 22, and the number of circular tubes 4 is six. The number of circular tubes 4 is equal to the number of first embedded bolt holes 23, and the circular tubes 4 are arranged at the corresponding first embedded bolt holes 23.

[0039] The circular tubes 4 shield the corresponding first embedded bolt holes 23, and the inner hole size of the circular tubes 4 is the same as the size of the corresponding first embedded bolt holes 23.

[0040] A sleeve 8 is arranged on each circular tube 4. The vertical cross-section of the sleeve 8 is T-shaped. The small end of the sleeve 8 is inserted into the corresponding circular tube 4, and the bottom of the large end of the sleeve 8 is in contact with the top end face of the corresponding circular tube 4.

[0041] The outer diameter size of the small end of the sleeve 8 is adapted to the inner diameter size of the circular tube 4. The inner hole size of the sleeve 8 is adapted to the outer diameter size of the embedded bolt.

[0042] A rectangular tube 24 and a square tube 25 are arranged on the circular steel plate 22. The rectangular tube 24 and the square tube 25 are perpendicular to each other. Part of the rectangular tube 24 and part of the square tube 25 extend outside the corresponding circular steel plate 22.

[0043] One end of the square tube 25 is fixed to one side of the corresponding rectangular tube 24. The centroid line of the rectangular tube 24 intersects with the centroid line of the square tube 25, and the cross-sectional projection of the intersection point of the two centroid lines coincides with the cross-sectional projection of the center point of the circular steel plate 22.

[0044] A first through hole 3 is provided on the square tube 25. The position of the first through hole 3 corresponds to the position of one of the first embedded bolt holes 23 on the corresponding circular steel plate 22. Here, the circular tube 4 is located within the first through hole 3, and the outer diameter size of the circular tube 4 is adapted to the inner hole size of the first through hole 3. The height of the circular tube 4 is equal to the height of the square tube 25.

[0045] One end of the rectangular pipe 24 away from the corresponding backing plate 21 and one end of the short rectangular pipe 25 away from the corresponding backing plate 21 are both provided with connecting plates 6. A plurality of threaded holes are formed in the connecting plates 6. The two installation modules 2 are connected through the connecting plates 6.

[0046] A round steel pipe 7 is fixedly arranged between the rectangular pipe 24 and the short rectangular pipe 25 on the same installation module 2. The stability of the overall structure is improved. The use of the round steel pipe 7 further enhances the anti-deformation ability and load-bearing capacity of the device body 1.

[0047] A lifting lug 9 is arranged on one side of the rectangular pipe 24, and the lifting lug 9 is fixedly welded at the center of the corresponding round steel plate 22. It is convenient for the user to transport the installation module 2 through a lifting device.

[0048] Reinforcing steel plates 5 are arranged between any two adjacent round pipes 4, between the rectangular pipe 24 and the corresponding round pipe 4, and between the short rectangular pipe 25 and the corresponding round pipe 4. Through a plurality of reinforcing steel plates 5, not only the overall strength of the installation module 2 is increased, but also the weight of the backing plate 21 is reduced.

[0049] When a plurality of reinforcing steel plates 5 are not installed, the thickness of the backing plate 21 is 20 mm - 25 mm. After a plurality of reinforcing steel plates 5 are installed, the thickness of the backing plate 21 is 15 mm - 18 mm. In this embodiment, the thickness of the backing plate 21 is 16 mm.

[0050] The implementation principle of the above embodiment is as follows:

[0051] The operator hoists the installation module 2 through the lifting lug 9 on the installation module 2. After the four installation modules 2 are all placed in the designated positions, the operator first places the four installation modules 2 well, so that the connecting plate on the rectangular pipe 24 of one installation module 2 is in contact with the connecting plate at one end of the rectangular pipe 24 of another installation module 2.

[0052] The connecting plate at one end of the short rectangular pipe 25 on the installation module 2 is in contact with the connecting plate at one end of the short rectangular pipe 25 on the third installation module 2. The operator uses bolts to pass through two adjacent connecting plates 6 to fix the two installation modules 2.

[0053] According to the above method, the four installation modules 2 are combined into a whole.

[0054] Next, the operator places the sleeve 8 on the corresponding round pipe 4, and then passes the embedded bolt through the corresponding sleeve 8 and fixes it with a nut.

[0055] So far, the installation of the entire device body 1 is completely finished. Finally, after the device body 1 is placed in the designated position.

[0056] When disassembling the device body 1, the operator first separates the nut from the embedded bolt.

[0057] Then, the sleeve 8 is taken out.

[0058] Next, the operator takes out the entire device body 1.

[0059] Finally, after the operator uses a tool to take out the bolts connecting the two connecting plates 6, the entire device body 1 is divided into four separate installation modules 2, and the four installation modules 2 are lifted to appropriate positions by a lifting device.

[0060] The embodiments of this specific implementation manner are all preferred embodiments of the present invention, and do not limit the protection scope of the present invention accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention shall be covered within the protection scope of the present invention.

Claims

1. A portable self-disassembling tower crane embedded foundation stabilizing device, comprising a device body (1), characterized in that: The device body (1) comprises four identical installation modules (2); Each of the mounting modules (2) comprises a backing plate (21), a round steel plate (22) is fixedly arranged on the top of the backing plate (21), a plurality of first embedded bolt holes (23) are formed on the round steel plate (22), a plurality of second embedded bolt holes (231) are formed on the backing plate (21), and embedded bolts pass through corresponding first embedded bolt holes (23) and corresponding second embedded bolt holes (231); A rectangular tube (24) and a short square tube (25) are arranged on the circular steel plate (22); the rectangular tube (24) and the short square tube (25) are perpendicular to each other; and a portion of the rectangular tube (24) and a portion of the short square tube (25) both extend to the outside of the corresponding circular steel plate (22).

2. A portable self-disassembling tower crane embedded foundation stabilizing device according to claim 1, characterized in that: One end of the short square tube (25) is fixed to a side of the corresponding rectangular tube (24), and the centroid line of the rectangular tube (24) intersects with the centroid line of the short square tube (25), and the cross-sectional projection of the intersection of the two centroid lines coincides with the cross-sectional projection of the center point of the circular steel plate (22).

3. A portable self-disassembling tower crane embedded foundation stabilizing device according to claim 2, characterized in that: The short square tube (25) is provided with a first through hole (3), and the position of the first through hole (3) corresponds to the position of one of the first embedded bolt holes (23) on the corresponding round steel plate (22).

4. A portable self-disassembling tower crane embedded foundation stabilizing device according to claim 3, characterized in that: A plurality of round tubes (4) are fixedly arranged on the round steel plate (22), the number of the round tubes (4) being equal to the number of the first embedded bolt holes (23), and the round tubes (4) being arranged at locations corresponding to the first embedded bolt holes (23); The circular tube (4) covers the corresponding first embedded bolt hole (23), and the inner hole size of the circular tube (4) is the same as the inner hole size of the corresponding first embedded bolt hole (23).

5. A portable self-disassembling tower crane embedded foundation stabilizing device according to claim 4, characterized in that: A reinforcing steel plate (5) is provided between any two adjacent circular tubes (4), between the rectangular tube (24) and the corresponding circular tube (4), and between the short square tube (25) and the corresponding circular tube (4).

6. The portable self-disassembling tower crane embedded foundation stabilizing device according to claim 3, characterized in that: A connecting plate (6) is provided at one end of the rectangular tube (24) away from the corresponding pad (21) and at one end of the short square tube (25) away from the corresponding pad (21); The connecting plates (6) are provided with a plurality of threaded holes.

7. A portable self-disassembling tower crane embedded foundation stabilizing device according to claim 6, characterized in that: A round steel pipe (7) is provided between the rectangular pipe (24) and the short square pipe (25) on the same installation module (2).

8. The portable self-disassembling tower crane embedded foundation stabilizing device according to claim 4, characterized in that: A sleeve (8) is provided on each of the circular tubes (4), the vertical cross section of the sleeve (8) being T-shaped, the small end of the sleeve (8) being inserted into the corresponding circular tube (4), and the bottom of the large end of the sleeve (8) being in contact with the top end surface of the corresponding circular tube (4); The size of the small end of the sleeve (8) is adapted to the inner diameter of the circular tube (4); The inner dimensions of the sleeve (8) are compatible with the outer diameter of the embedded bolt.

9. The portable self-disassembling tower crane embedded foundation stabilizing device according to claim 3, characterized in that: A lifting lug (9) is provided on one side of the rectangular tube (24), and the lifting lug (9) is fixedly welded at the center of the corresponding circular steel plate (22).