Suction pipe of suction equipment and suction device
By designing a multi-layer structure suction pipe, the existing suction pipe is easily worn and broken, and the service life and rescue efficiency are improved.
Patent Information
- Application Number
- CN202422125952.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The suction pipes of existing suction equipment are prone to wear and breakage, which reduces service life and affects rescue efficiency. The direct contact between the robotic arm and the suction pipe leads to wear.
A multi-layer structure suction tube is designed, including an inner adhesive layer, a ply, a reinforcement layer, a copper conductor layer and an outer adhesive layer. The combination of these layers is used to improve the load-bearing capacity, shock resistance and wear resistance of the suction tube.
Effectively avoid or reduce the wear and cracking of suction pipes, improve service life, enhance the processing capacity of building materials, and improve rescue efficiency.
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Figure CN223034098U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of suction devices, and particularly relates to a suction pipe and a suction device of a suction device. Background Art
[0002] At present, vehicle-mounted pneumatic suction devices are widely used in industries such as personnel rescue, earthquake rescue, construction and maintenance of flammable and explosive pipelines, construction and maintenance of urban pipe networks, industrial waste cleaning, and construction and maintenance of highways and railways because of their flexibility and strong environmental adaptability, and are not likely to cause secondary injuries in personnel rescue.
[0003] Since most of the materials sucked by the suction pipe of the suction device are building materials such as ceramic tiles, bricks, cement steel bars, and soil, the conventional suction pipe is prone to wear and rupture, reducing the service life of the suction pipe and affecting the rescue efficiency. At present, the suction pipe is arranged on the robotic arm, and the rotation of the robotic arm drives the suction pipe to rotate. Since the suction pipe is in direct contact with the robotic arm, the robotic arm will wear the suction pipe during the rotation process, resulting in the suction pipe cracking or splitting. Summary of the Utility Model
[0004] Therefore, it is necessary to provide a suction pipe and a suction device of a suction device to solve the technical problems that the conventional suction pipe is prone to wear and rupture, reducing the service life of the suction pipe and affecting the rescue efficiency. At present, the suction pipe is arranged on the robotic arm, and the rotation of the robotic arm drives the suction pipe to rotate. Since the suction pipe is in direct contact with the robotic arm, the robotic arm will wear the suction pipe during the rotation process, resulting in the suction pipe cracking or splitting.
[0005] To achieve the above object, the inventor provides a suction pipe of a suction device, comprising:
[0006] Inner rubber layer;
[0007] Curtain layer, the curtain layer is wound around the outer surface of the inner rubber layer;
[0008] Reinforcing layer, the reinforcing layer is wound around the outer surface of the curtain layer;
[0009] Copper wire layer, the copper wire layer is wound around the outer surface of the reinforcing layer;
[0010] And an outer rubber layer, the outer rubber layer is wound around the outer surface of the copper wire layer.
[0011] As a preferred structure of the present utility model, the suction pipe of the suction device further comprises a first middle rubber layer, the first middle rubber layer is wound around the outer surface of the curtain layer, and the reinforcing layer is wound around the outer surface of the first middle rubber layer.
[0012] As a preferred structure of the present utility model, the suction pipe of the suction device further includes a second intermediate rubber layer, which is wound around the outer surface of the copper wire layer, and the outer rubber layer is wound around the outer surface of the second intermediate rubber layer.
[0013] As a preferred structure of the present utility model, the reinforcing layer is a steel wire winding layer.
[0014] Different from the prior art, the beneficial effects of the above technical solution are as follows: The suction pipe of the suction device of the present utility model includes an inner rubber layer, a curtain layer, a reinforcing layer, a copper wire layer, and an outer rubber layer in sequence from the inside to the outside. It is composed of multiple layers of structures, which play a protective role for the suction pipe. Among them, the inner rubber layer is the innermost layer of the suction pipe. The inner rubber layer needs to have good compactness and adaptability to ensure that the suction pipe can withstand a certain pressure and also protect the reinforcing layer from damage, thus ensuring the overall performance and service life of the suction pipe. The outer rubber layer is the outermost layer of the suction pipe. The outer rubber layer can withstand a large pressure and will not crack due to excessive pressure, ensuring the stability and reliability of the connection of the suction pipe and improving the durability and reliability of the suction pipe. And a curtain layer, a reinforcing layer, and a copper wire layer are provided between the inner rubber layer and the outer rubber layer, greatly improving the bearing capacity and seismic resistance of the suction pipe, strengthening the pressure resistance and wear resistance of the suction pipe, enhancing the bearing strength and bending performance of the suction pipe, being able to adapt to extracting building materials such as ceramic tiles, bricks, cement steel bars, and soil, avoiding or reducing the wear and rupture of the suction pipe, increasing the service life of the suction pipe, and avoiding affecting the rescue efficiency due to the damage of the suction pipe.
[0015] To achieve the above object, the inventor also provides a suction device of a suction device, including the suction pipe as described in any one of the above provided by the inventor. One end of the suction pipe is connected to the suction device, and the other end of the suction pipe is used for sucking materials.
[0016] As a preferred structure of the present utility model, the suction device of the suction device further includes:
[0017] A movable boom assembly, which is arranged on the suction device;
[0018] A driving mechanism, which is connected to the movable boom assembly, and the driving mechanism is used to drive the movable boom assembly to extend or contract;
[0019] An anti-damage mechanism, which is arranged on the movable boom assembly, is connected to the movable boom assembly. The suction pipe passes through the anti-damage mechanism and adheres to the movable boom assembly. The anti-damage mechanism is used to limit the suction pipe and prevent the suction pipe from being worn.
[0020] As a preferred structure of the present utility model, the anti-damage mechanism includes two anti-damage plates, two first guide rollers, and two second guide rollers;
[0021] One of the anti-damage plates is disposed on one side of the movable boom assembly, and the other anti-damage plate is disposed on the other side of the movable boom assembly. The two anti-damage plates are arranged opposite to each other at intervals, and the two anti-damage plates are respectively fixedly connected to the movable boom assembly;
[0022] The two first guide rollers are respectively rotatably disposed on the left sides of the two anti-damage plates, the two first guide rollers are respectively connected to the two anti-damage plates, and the arrangement directions of the two first guide rollers are respectively parallel to the arrangement directions of the two anti-damage plates;
[0023] The two second guide rollers are respectively rotatably disposed on the right sides of the two anti-damage plates, the two second guide rollers are respectively connected to the two anti-damage plates, and the arrangement directions of the two second guide rollers are respectively parallel to the arrangement directions of the two anti-damage plates.
[0024] As a preferred structure of the present utility model, the anti-damage mechanism further includes two third guide rollers. The two third guide rollers are respectively rotatably disposed on the tops of the two anti-damage plates, the two third guide rollers are respectively connected to the two anti-damage plates, and the arrangement directions of the two third guide rollers are respectively perpendicular to the arrangement directions of the two anti-damage plates.
[0025] As a preferred structure of the present utility model, the suction device of the suction equipment further includes a suction head;
[0026] The movable boom assembly includes a first movable boom, a second movable boom, a third movable boom, a fourth movable boom, and a fifth movable boom;
[0027] The first movable boom is connected to the frame assembly of the suction equipment, and the first movable boom, the second movable boom, the third movable boom, the fourth movable boom, and the fifth movable boom are sequentially hinged to each other;
[0028] The suction head is connected to the fifth movable boom, and the other end of the suction pipe is detachably connected to the suction head;
[0029] The drive mechanism includes a first drive oil cylinder, a second drive oil cylinder, a third drive oil cylinder, and a fourth drive oil cylinder;
[0030] One end of the first drive oil cylinder is connected to the first movable boom, and the other end of the first drive oil cylinder is hinged to the second movable boom. The first drive oil cylinder is used to drive the second movable boom to extend or contract;
[0031] One end of the second driving oil cylinder is connected to the second movable arm, and the other end of the second driving oil cylinder is hinged to the third movable arm. The second driving oil cylinder is used to drive the third movable arm to extend or contract;
[0032] One end of the third driving oil cylinder is connected to the third movable arm, and the other end of the third driving oil cylinder is hinged to the fourth movable arm. The third driving oil cylinder is used to drive the fourth movable arm to extend or contract;
[0033] One end of the fourth driving oil cylinder is connected to the fourth movable arm, and the other end of the fourth driving oil cylinder is hinged to the fifth movable arm. The fourth driving oil cylinder is used to drive the fifth movable arm to extend or contract.
[0034] As a preferred structure of the present invention, the suction device of the suction equipment further includes a slewing mechanism. The slewing mechanism is arranged on the suction equipment, and the movable arm frame assembly is arranged on the slewing mechanism. The slewing mechanism is used for left-right slewing to drive the movable arm frame assembly to perform left-right slewing.
[0035] Different from the prior art, the beneficial effects of the above technical solution are as follows: For the suction equipment of the present invention, the suction pipe of the suction equipment successively includes an inner rubber layer, a ply cord layer, a reinforcing layer, a copper wire layer, and an outer rubber layer from the inside to the outside. It is composed of multiple layers of structures, which play a protective role for the suction pipe. The inner rubber layer is the innermost layer of the suction pipe. The inner rubber layer needs to have good compactness and adaptability to ensure that the suction pipe can withstand a certain pressure and also protect the reinforcing layer from damage, thereby ensuring the overall performance and service life of the suction pipe. The outer rubber layer is the outermost layer of the suction pipe. The outer rubber layer can withstand a large pressure and will not rupture due to excessive pressure, ensuring the stability and reliability of the connection of the suction pipe, and improving the durability and reliability of the suction pipe. And a ply cord layer, a reinforcing layer, and a copper wire layer are arranged between the inner rubber layer and the outer rubber layer, greatly improving the load-bearing capacity and seismic resistance of the suction pipe, strengthening the pressure resistance and wear resistance of the suction pipe, enhancing the pressure-bearing strength and bending performance of the suction pipe, being able to adapt to extracting building materials such as tiles, bricks, cement steel bars, and soil, avoiding or reducing the wear and rupture of the suction pipe, increasing the service life of the suction pipe, and avoiding affecting the emergency rescue efficiency due to the damage of the suction pipe.
[0036] The above relevant description of the utility model content is only an overview of the technical solution of this application. In order to enable those of ordinary skill in the art to more clearly understand the technical solution of this application, and then can be implemented according to the content recorded in the text of the specification and the drawings, and in order to make the above objects, other objects, features, and advantages of this application more easily understood, the following is described in conjunction with the specific implementation manners and drawings of this application. Brief Description of the Drawings
[0037] The accompanying drawings are only used to illustrate the principles, implementation methods, applications, features, and effects of the specific embodiments of the present application and other related contents, and should not be considered as a limitation to the present application.
[0038] In the drawings of the specification:
[0039] Figure 1 is one of the structural schematic diagrams of the suction device described in the specific embodiment;
[0040] Figure 2 is the second structural schematic diagram of the suction device described in the specific embodiment;
[0041] Figure 3 is the structural schematic diagram of the suction device of the suction device described in the specific embodiment;
[0042] Figure 4 is Figure 3 the partial enlarged schematic diagram in;
[0043] Figure 5 is the top view of the anti-damage mechanism described in the specific embodiment;
[0044] Figure 6 is the sectional schematic diagram of the suction pipe described in the specific embodiment.
[0045] The descriptions of the reference numerals involved in the above-mentioned drawings are as follows:
[0046] 100, frame assembly,
[0047] 200, operation box,
[0048] 300, suction device, 400, fan, 1, movable boom assembly,
[0049] 11, first movable boom,
[0050] 12, second movable boom,
[0051] 13, third movable boom,
[0052] 14, fourth movable boom,
[0053] 15, fifth movable boom, 2, drive mechanism,
[0054] 21, first drive oil cylinder,
[0055] 22, second drive oil cylinder,
[0056] 23, third drive oil cylinder,
[0057] 24, fourth drive oil cylinder, 3, anti-damage mechanism,
[0058] 31, anti-damage plate,
[0059] 32. First guide roller
[0060] 33. Second guide roller
[0061] 34. Third guide roller, 4. Suction pipe
[0062] 41. Inner rubber layer
[0063] 42. Cord fabric layer
[0064] 43. First intermediate rubber layer
[0065] 44. Reinforcing layer
[0066] 45. Copper wire layer
[0067] 46. Second intermediate rubber layer
[0068] 47. Outer rubber layer
[0069] 5. Suction head
[0070] 6. Rotary mechanism Detailed implementation manners
[0071] To illustrate in detail the possible application scenarios, technical principles, specific implementable solutions, achievable purposes and effects of this application, the following is described in detail in combination with the listed specific embodiments and accompanied by drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of this application, so they are only used as examples and cannot be used to limit the protection scope of this application.
[0072] Referring to "embodiments" herein means that the specific features, structures or characteristics described in connection with the embodiments can be included in at least one embodiment of this application. The term "embodiment" appearing in various positions in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or relevance to other embodiments. In principle, in this application, as long as there is no technical contradiction or conflict, the technical features mentioned in each embodiment can be combined in any way to form corresponding implementable technical solutions.
[0073] Unless otherwise defined, the meanings of the technical terms used herein are the same as those commonly understood by those skilled in the technical field to which this application belongs; the use of the relevant terms herein is only for describing specific embodiments and is not intended to limit this application.
[0074] In the description of the present application, the term "and / or" is an expression used to describe the logical relationship between objects, indicating that there can be three relationships. For example, A and / or B means: there is A, there is B, and there is both A and B at the same time. In addition, the character " / " in this article generally represents an "or" logical relationship between the associated objects before and after.
[0075] In the present application, terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual quantitative, primary-secondary or sequential relationships between these entities or operations.
[0076] Without further limitation, in the present application, the expressions such as "comprising", "including", "having" or other similar expressions used in a statement are intended to cover non-exclusive inclusion. These expressions do not exclude that there may be additional elements in the process, method or product including the said elements. Thus, a process, method or product including a series of elements may include not only those defined elements, but also other elements not explicitly listed, or elements inherent to such a process, method or product.
[0077] Similar to the understanding in the "Examination Guidelines", in the present application, expressions such as "greater than", "less than", "exceeding" are understood not to include the number itself; expressions such as "above", "below", "within" are understood to include the number itself. In addition, in the description of the embodiments of the present application, the meaning of "a plurality of" is two or more (including two). Similar expressions related to "many", such as "multiple groups", "multiple times", etc., are understood in the same way, unless otherwise specifically defined.
[0078] In the description of the embodiments of the present application, the spatially related expressions used, such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "perpendicular", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the specific embodiment or the drawings. It is only for the convenience of describing the specific embodiments of the present application or for the reader's understanding, rather than indicating or implying that the device or component referred to must have a specific position, a specific orientation, or be constructed or operated in a specific orientation. Therefore, it cannot be understood as a limitation to the embodiments of the present application. In addition, in the context, it should also be understood that when it is mentioned that one element is connected "above" or "below" another element, it can not only be directly connected "above" or "below" another element, but also be indirectly connected "above" or "below" another element through an intermediate element.
[0079] Unless otherwise clearly specified or limited, in the description of the embodiments of the present application, terms such as "installation", "connection", "linkage", "fixation", "setting", etc. shall be understood in a broad sense. For example, the "connection" may be a fixed connection, a detachable connection, or an integral setting; it may be a mechanical connection, an electrical connection, or a communication connection; it may be a direct connection or an indirect connection through an intermediate medium; it may be the communication inside two components or the interaction relationship between two components. For those skilled in the art to which the present application pertains, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific circumstances.
[0080] Please refer to Figures 1 to 6 , this embodiment relates to a suction pipe 4 of a suction device, wherein the suction device in this embodiment is a suction excavator; the suction pipe 4 includes:
[0081] Inner rubber layer 41; the inner rubber layer 41 is a key component in the structure of the suction pipe 4. It directly contacts the conveying medium, such as water, gas, bricks, steel bars, etc. Therefore, it needs to have good compactness and adaptability to ensure that the suction pipe 4 can withstand a certain pressure and also protect the reinforcing layer 44 from damage, thereby ensuring the overall performance and service life of the suction pipe 4. Therefore, the inner rubber layer 41 in this embodiment is a styrene-butadiene rubber layer, and the styrene-butadiene rubber layer is a synthetic rubber foam body, which has a delicate, soft, elastic feel, and has the characteristics of shock absorption, heat preservation, water impermeability, air impermeability, etc.
[0082] Cord fabric layer 42, the cord fabric layer 42 is wound around the outer surface of the inner rubber layer 41. During the winding process, the winding should be flat without wrinkles and there should be no gaps. The cord fabric layer 42 is a high-strength fiber cord fabric layer 42; the function of the cord fabric layer 42 in the suction pipe 4 is to improve the bearing capacity and seismic resistance of the suction pipe 4. The cord fabric layer 42 serves as the main skeleton of the suction pipe 4. After being mutually fused, it forms a skeleton. This structure not only enhances the physical strength of the suction pipe 4 but also improves its durability and stability.
[0083] The reinforcing layer 44 is wound around the outer surface of the cord layer 42; during the winding process, the winding should be smooth and wrinkle-free, and the winding should be seamless. Specifically, in the present embodiment, the reinforcing layer 44 is a high-strength steel wire winding layer. The role of the steel wire winding layer in the suction pipe 4 is mainly to enhance the pressure resistance and wear resistance of the suction pipe 4. The steel wire winding layer forms a solid reinforcing layer 44 by winding high-strength steel wire. This reinforcing layer 44 is located between the inner tube wall and the outer tube wall of the suction pipe 4. This structure not only improves the pressure resistance of the suction pipe 4, but also enhances its wear resistance, so that the suction pipe 4 can maintain good performance under high pressure and wear environment, and can adapt to the extraction of building materials such as tiles, bricks, cement steel bars, soil, etc. The setting of the steel wire winding layer enables the suction pipe 4 to withstand higher pressure and stronger wear, thereby extending the service life of the suction pipe 4.
[0084] The copper wire layer 45 is wound around the outer surface of the reinforcing layer 44; during the winding process, the winding should be smooth and wrinkle-free, and the winding should be seamless. The function of the copper wire layer 45 in the suction tube 4 is to provide a skeleton structure to enhance the pressure-bearing strength and bending performance of the suction tube 4. The copper wire layer 45 in the suction tube 4 is formed by cross-spiral winding of multiple copper wires. This structure not only provides the strength and rigidity of the suction tube 4, but also enables the suction tube 4 to have good bending performance and maintain a stable shape at different angles. The use of copper wires enables the suction tube 4 to maintain good elasticity when under pressure, thereby ensuring the reliability and durability of the suction tube 4 during use.
[0085] and an outer rubber layer 47, the outer rubber layer 47 is wound on the outer surface of the copper wire layer 45, and the winding process should be smooth without wrinkles and gaps. The outer rubber layer 47 is made of natural rubber, which has excellent corrosion resistance and good pressure resistance. The natural rubber outer rubber layer 47 can withstand a large pressure and will not break due to excessive pressure, thereby ensuring the stability and reliability of the connection of the suction pipe 4 and improving the durability and reliability of the suction pipe 4.
[0086] Specifically, the suction pipe 4 of the suction device in this embodiment includes, from the inside to the outside, an inner rubber layer 41, a cord fabric layer 42, a reinforcing layer 44, a copper wire layer 45, and an outer rubber layer 47 in sequence. It is composed of multiple layers of structures, which play a protective role for the suction pipe 4. Among them, the inner rubber layer 41 is the innermost layer of the suction pipe 4. The inner rubber layer 41 needs to have good compactness and adaptability to ensure that the suction pipe 4 can withstand a certain pressure and also protect the reinforcing layer 44 from damage, thus ensuring the overall performance and service life of the suction pipe 4. The outer rubber layer 47 is the outermost layer of the suction pipe 4. The outer rubber layer 47 can withstand a relatively large pressure and will not rupture due to excessive pressure, ensuring the stability and reliability of the connection of the suction pipe 4 and improving the durability and reliability of the suction pipe 4. And between the inner rubber layer 41 and the outer rubber layer 47, there are a cord fabric layer 42, a reinforcing layer 44, and a copper wire layer 45, which greatly improve the load-bearing capacity and seismic resistance of the suction pipe 4, strengthen the pressure resistance and wear resistance of the suction pipe 4, enhance the bearing strength and bending performance of the suction pipe 4, can adapt to extracting building materials such as tiles, bricks, cement steel bars, and soil, avoid or reduce the wear and rupture of the suction pipe 4, improve the service life of the suction pipe 4, and avoid affecting the emergency rescue efficiency due to the damage of the suction pipe 4.
[0087] Optionally, in some embodiments, such as Figure 6 shown, the suction pipe 4 of the suction device further includes a first middle rubber layer 43. The first middle rubber layer 43 is wound around the outer surface of the cord fabric layer 42, and the reinforcing layer 44 is wound around the outer surface of the first middle rubber layer 43. Specifically, the suction pipe includes, from the inside to the outside, an inner rubber layer 41, a cord fabric layer 42, a first middle rubber layer 43, a reinforcing layer 44, a copper wire layer 45, and an outer rubber layer 47 in sequence. It is composed of multiple layers of structures, which play a protective role for the suction pipe 4. Among them, the first middle rubber layer 43 is located between the cord fabric layer 42 and the reinforcing layer 44, increasing the durability and service life of the suction pipe 4, protecting the reinforcing layer from damage, and having a waterproof and moisture-proof effect on the reinforcing layer 44.
[0088] Optionally, in some embodiments, such as Figure 6As shown, the suction pipe 4 of the suction device further includes a second intermediate rubber layer 46 wound around the outer surface of the copper wire layer 45, and the outer rubber layer 47 is wound around the outer surface of the second intermediate rubber layer 46. Specifically, the suction pipe sequentially includes an inner rubber layer 41, a cord fabric layer 42, a first intermediate rubber layer 43, a reinforcing layer 44, a copper wire layer 45, a second intermediate rubber layer 46, and an outer rubber layer 47 from the inside to the outside, which is composed of multiple layers of structures and plays a protective role for the suction pipe 4. The first intermediate rubber layer 43 is located between the cord fabric layer 42 and the reinforcing layer 44, and the second intermediate rubber layer 46 is located between the copper wire layer 45 and the outer rubber layer 47. By providing the first intermediate rubber layer 43 and the second intermediate rubber layer 46, the durability and service life of the suction pipe 4 are increased, the reinforcing layer and the copper wire layer 45 are protected from damage, and the reinforcing layer 44 and the copper wire layer 45 are waterproof and moisture-proof.
[0089] Please refer to Figures 1 to 6 , this embodiment relates to a suction device 300 of a suction device, including the suction pipe 4 described in any one of the above embodiments. In this embodiment, the suction device is a suction excavator; one end of the suction pipe 4 is connected to the operation box 200 of the suction device, and the other end of the suction pipe 4 is used for sucking materials. Specifically, the materials in this embodiment are tiles, bricks, cement steel bars, soil, etc.
[0090] Optionally, in some embodiments, as Figures 1 to 5 shown, the suction device 300 of the suction device further includes:
[0091] A movable boom assembly 1, the movable boom assembly 1 is arranged on the frame assembly 100 of the suction device;
[0092] A driving mechanism 2, the driving mechanism 2 is connected to the movable boom assembly 1, and the driving mechanism 2 is used to drive the movable boom assembly 1 to extend or contract. By driving the movable boom assembly 1 to extend through the driving mechanism 2, the suction pipe 4 on the movable boom assembly 1 is driven to extend, thereby expanding the operation range of the suction pipe 4.
[0093] A damage prevention mechanism 3, the damage prevention mechanism 3 is arranged on the movable boom assembly 1, and the damage prevention mechanism 3 is connected to the movable boom assembly 1; the suction pipe 4 passes through the damage prevention mechanism 3 and adheres to the movable boom assembly 1, and the damage prevention mechanism 3 is used to limit the suction pipe 4 to prevent the suction pipe 4 from slipping off the movable boom assembly 1 and prevent the suction pipe 4 from being worn. By providing the damage prevention mechanism 3 on the movable boom assembly 1, the suction pipe 4 is prevented from being worn during the extension process of the movable boom assembly 1, avoiding or reducing the cracking or damage of the suction pipe 4, improving the service life of the suction pipe 4, and avoiding affecting the emergency rescue efficiency due to the cracking or damage of the suction pipe 4.
[0094] Specifically, for the suction device 300 of the suction equipment in this embodiment, during the emergency rescue operation, the suction pipe 4 passes through the anti-wear mechanism 3 and adheres to the movable boom assembly 1 to prevent the suction pipe 4 from slipping off the movable boom assembly 1. The driving mechanism 2 drives the movable boom assembly 1 to extend, thereby driving the suction pipe 4 on the movable boom assembly 1 to extend, thus expanding the working range of the suction pipe 4. Since the anti-wear mechanism 3 is provided on the movable boom assembly 1, it prevents the suction pipe 4 from being worn during the extension of the movable boom assembly 1, avoids or reduces the cracking or damage of the suction pipe 4, improves the service life of the suction pipe 4, and avoids affecting the emergency rescue efficiency due to the cracking or damage of the suction pipe 4.
[0095] Specifically, in this embodiment, as Figures 1 to 5 shown, there are multiple anti-wear mechanisms 3, and the multiple anti-wear mechanisms 3 are respectively arranged at intervals on the movable boom assembly 1. The multiple anti-wear mechanisms 3 are respectively connected to the movable boom assembly 1, and the suction pipe 4 passes through the multiple anti-wear mechanisms 3 and adheres to the movable boom assembly 1. Specifically, by providing multiple anti-wear mechanisms 3 on the movable boom assembly 1 and arranging the multiple anti-wear mechanisms 3 at intervals, the anti-wear effect on the suction pipe 4 is achieved in multiple directions, thereby further preventing the suction pipe 4 from being worn during the extension of the movable boom assembly 1, avoiding or reducing the cracking or damage of the suction pipe 4, improving the service life of the suction pipe 4, and avoiding affecting the emergency rescue efficiency due to the cracking or damage of the suction pipe 4. It should be noted that the number of the anti-wear mechanisms 3 is not limited in this embodiment and can be set according to actual needs.
[0096] Optionally, in some embodiments, as Figures 1 to 5 shown, the anti-wear mechanism 3 includes two anti-wear plates 31, two first guide rollers 32, and two second guide rollers 33; one of the anti-wear plates 31 is arranged on one side of the movable boom assembly 1, and the other anti-wear plate 31 is arranged on the other side of the movable boom assembly 1. The two anti-wear plates 31 are arranged opposite to each other at intervals, and the two anti-wear plates 31 are respectively fixedly connected to the movable boom assembly 1, so that the suction pipe 4 can pass through between the two anti-wear plates 31 and adhere to the movable boom assembly 1, and the two anti-wear plates 31 play a limiting role on the suction pipe 4 to prevent the suction pipe 4 from slipping off the movable boom assembly 1.
[0097] Furthermore, the two first guide rollers 32 are respectively rotatably arranged corresponding to the left sides of the two anti-loss plates 31, the two first guide rollers 32 are respectively connected to the two anti-loss plates 31, and the arrangement directions of the two first guide rollers 32 are respectively parallel to the arrangement directions of the two anti-loss plates 31; the two second guide rollers 33 are respectively rotatably arranged corresponding to the right sides of the two anti-loss plates 31, the two second guide rollers 33 are respectively connected to the two anti-loss plates 31, and the arrangement directions of the two second guide rollers 33 are respectively parallel to the arrangement directions of the two anti-loss plates 31. Among them, the first guide roller 32 and the second guide roller 33 are rotatably arranged. When the movable boom assembly 1 extends, it drives the suction pipe 4 to extend. When the suction pipe 4 extends, it will contact the rotatable first guide roller 32 and second guide roller 33, thereby preventing the suction pipe 4 from being worn during the extension process of the movable boom assembly 1, avoiding or reducing the cracking or damage of the suction pipe 4, improving the service life of the suction pipe 4, and avoiding affecting the emergency rescue efficiency due to the cracking or damage of the suction pipe 4. Specifically, in this embodiment, the first guide roller 32 is cylindrical in shape, so as to avoid or reduce the wear of the suction pipe 4; the second guide roller 33 is cylindrical in shape, so as to avoid or reduce the wear of the suction pipe 4.
[0098] Preferably, in this embodiment, as Figure 5 shown, the anti-loss mechanism 3 further includes two third guide rollers 34. The two third guide rollers 34 are respectively rotatably arranged corresponding to the tops of the two anti-loss plates 31, the two third guide rollers 34 are respectively connected to the two anti-loss plates 31, and the arrangement directions of the two third guide rollers 34 are respectively perpendicular to the arrangement directions of the two anti-loss plates 31. Among them, guide rollers are provided on three sides of the two anti-loss plates 31, namely the first guide roller 32, the second guide roller 33 and the third guide roller 34, and the first guide roller 32, the second guide roller 33 and the third guide roller 34 are rotatably arranged. When the movable boom assembly 1 extends, it drives the suction pipe 4 to extend. When the suction pipe 4 extends, it will contact the rotatable first guide roller 32, second guide roller 33 and third guide roller 34, thereby preventing the suction pipe 4 from being worn during the extension process of the movable boom assembly 1, avoiding or reducing the cracking or damage of the suction pipe 4, improving the service life of the suction pipe 4, and avoiding affecting the emergency rescue efficiency due to the cracking or damage of the suction pipe 4. Specifically, in this embodiment, the third guide roller 34 is cylindrical in shape, so as to avoid or reduce the wear of the suction pipe 4. It should be noted that the structure of the anti-loss mechanism 3 in this embodiment is not limited to this, and those skilled in the art can select other suitable anti-loss mechanisms 3 according to the teachings of this embodiment.
[0099] Specifically, in this embodiment, as Figure 3As shown, the suction device 300 of the suction equipment further includes a suction head 5, and the suction head 5 is used to suck materials on the ground. The movable boom assembly 1 includes a first movable boom 11, a second movable boom 12, a third movable boom 13, a fourth movable boom 14 and a fifth movable boom 15; the first movable boom 11 is connected to the vehicle frame assembly 100 of the suction equipment, and the first movable boom 11, the second movable boom 12, the third movable boom 13, the fourth movable boom 14 and the fifth movable boom 15 are sequentially hinged to each other; the suction head 5 is connected to the fifth movable boom 15, and the other end of the suction pipe 4 is detachably connected to the suction head 5 through a quick connector. When the fan 400 in the suction equipment works, a negative pressure is generated in the operation box 200, and the suction head 5 sucks the materials on the ground and inhales them into the operation box 200 through the suction pipe 4.
[0100] Further, in some embodiments, as Figure 3 shown, the drive mechanism 2 includes a first drive oil cylinder 21, a second drive oil cylinder 22, a third drive oil cylinder 23 and a fourth drive oil cylinder 24; one end of the first drive oil cylinder 21 is connected to the first movable boom 11, and the other end of the first drive oil cylinder 21 is hinged to the second movable boom 12. The first drive oil cylinder 21 is used to drive the second movable boom 12 to extend or contract, so as to expand the extension range of the movable boom assembly 1 and expand the operation range of the suction pipe 4. One end of the second drive oil cylinder 22 is connected to the second movable boom 12, and the other end of the second drive oil cylinder 22 is hinged to the third movable boom 13. The second drive oil cylinder 22 is used to drive the third movable boom 13 to extend or contract; thus expanding the extension range of the movable boom assembly 1 and expanding the operation range of the suction pipe 4. One end of the third drive oil cylinder 23 is connected to the third movable boom 13, and the other end of the third drive oil cylinder 23 is hinged to the fourth movable boom 14. The third drive oil cylinder 23 is used to drive the fourth movable boom 14 to extend or contract; thus expanding the extension range of the movable boom assembly 1 and expanding the operation range of the suction pipe 4. One end of the fourth drive oil cylinder 24 is connected to the fourth movable boom 14, and the other end of the fourth drive oil cylinder 24 is hinged to the fifth movable boom 15. The fourth drive oil cylinder 24 is used to drive the fifth movable boom 15 to extend or contract. Thus expanding the extension range of the movable boom assembly 1 and expanding the operation range of the suction pipe 4. The drive component can also be a drive cylinder or a drive electric cylinder, etc. It should be noted that the structure of the movable boom assembly 1 in this embodiment is not limited to this, and those skilled in the art can select other suitable movable boom assemblies 1 according to the teachings of this embodiment.
[0101] Optionally, in some embodiments, as Figure 3As shown, the suction device 300 of the suction equipment further includes a slewing mechanism 6. The slewing mechanism 6 is disposed on the vehicle frame assembly 100 of the suction equipment. The movable boom assembly 1 is disposed on the slewing mechanism 6. The slewing mechanism 6 is used for slewing left and right to drive the movable boom assembly 1 to slewing left and right, thereby expanding the extension range of the movable boom assembly 1 and expanding the operation range of the suction pipe 4. The slewing mechanism 6 is a slewing bearing, and the slewing bearing is driven to slewing by a hydraulic motor.
[0102] Specifically, in the suction device 300 in this embodiment, as Figures 1 to 6 shown, during the emergency rescue operation, the fan 400 in the suction equipment (suction excavator) works, causing a negative pressure in the operation box 200. The suction head 5 sucks the materials on the ground and inhales them into the operation box 200 through the suction pipe 4. The suction pipe 4 passes through the two anti-wear plates 31 and is attached to the first movable arm 11, the second movable arm 12, the third movable arm 13, the fourth movable arm 14, and the fifth movable arm 15. The first driving oil cylinder 21, the second driving oil cylinder 22, the third driving oil cylinder 23, and the fourth driving oil cylinder 24 are used to drive the first movable arm 11, the second movable arm 12, the third movable arm 13, the fourth movable arm 14, and the fifth movable arm 15 to extend, thereby driving the suction pipe 4 on the movable boom assembly 1 to extend, and thus expanding the operation range of the suction pipe 4. Since guide rollers, namely the first guide roller 32, the second guide roller 33, and the third guide roller 34, are provided on three sides of the two anti-wear plates 31, and the first guide roller 32, the second guide roller 33, and the third guide roller 34 are rotatably arranged, when the movable boom assembly 1 extends to drive the suction pipe 4 to extend, the suction pipe 4 will contact the rotatable first guide roller 32, the second guide roller 33, and the third guide roller 34, thereby preventing the suction pipe 4 from being worn during the extension process of the movable boom assembly 1, avoiding or reducing the cracking or damage of the suction pipe 4, increasing the service life of the suction pipe 4, and avoiding affecting the emergency rescue efficiency due to the cracking or damage of the suction pipe 4.
[0103] Finally, it should be noted that although the above embodiments have been described in the text of the specification and the drawings of the present application, the patent protection scope of the present application cannot be limited thereby. Any technical solutions obtained by equivalent structure or equivalent process substitution or modification based on the essential concept of the present application, using the content recorded in the text of the specification and the drawings of the present application, as well as directly or indirectly implementing the technical solutions of the above embodiments in other related technical fields, are all included in the patent protection scope of the present application.
Claims
1. A suction pipe of a suction device, characterized in that: include: Inner rubber layer; a cord layer, the cord layer being wound around the outer surface of the inner rubber layer; A reinforcing layer, the reinforcing layer being wound around the outer surface of the cord layer; a copper conductor layer, the copper conductor layer being wound around the outer surface of the reinforcement layer; and an outer rubber layer, wherein the outer rubber layer is wound around the outer surface of the copper wire layer.
2. The suction pipe of the suction device according to claim 1, characterized in that: The suction pipe of the suction device further comprises a first middle rubber layer, wherein the first middle rubber layer is wound around the outer surface of the cord layer, and the reinforcement layer is wound around the outer surface of the first middle rubber layer.
3. The suction pipe of the suction device according to claim 1 or 2, characterized in that: The suction pipe of the suction device further comprises a second middle rubber layer, wherein the second middle rubber layer is wound around the outer surface of the copper wire layer, and the outer rubber layer is wound around the outer surface of the second middle rubber layer.
4. The suction pipe of the suction device according to claim 1, characterized in that: The reinforcement layer is a steel wire winding layer.
5. A suction device of a suction equipment, characterized in that: It comprises the suction tube as described in any one of claims 1 to 4, one end of the suction tube is connected to a suction device, and the other end of the suction tube is used to suck materials.
6. The suction device of the suction equipment according to claim 5, characterized in that: The suction device of the suction equipment also includes: A movable arm assembly, wherein the movable arm assembly is arranged on the suction equipment; A driving mechanism, the driving mechanism is connected to the movable arm assembly, and the driving mechanism is used to drive the movable arm assembly to extend or retract; An anti-damage mechanism is arranged on the movable arm frame assembly, the anti-damage mechanism is connected to the movable arm frame assembly, the suction pipe passes through the anti-damage mechanism and is attached to the movable arm frame assembly, and the anti-damage mechanism is used to limit the suction pipe and prevent the suction pipe from being worn.
7. The suction device of the suction equipment according to claim 6, characterized in that: The anti-damage mechanism comprises two anti-damage plates, two first guide rollers and two second guide rollers; One of the anti-damage plates is arranged on one side of the movable arm frame assembly, and the other anti-damage plate is arranged on the other side of the movable arm frame assembly, the two anti-damage plates are arranged opposite to each other at intervals, and the two anti-damage plates are respectively fixedly connected to the movable arm frame assembly; The two first guide rollers are rotatably disposed on the left sides of the two anti-damage plates, respectively, the two first guide rollers are connected to the two anti-damage plates respectively, and the arrangement directions of the two first guide rollers are parallel to the arrangement directions of the two anti-damage plates respectively; The two second guide rollers are rotatably arranged on the right sides of the two anti-damage plates respectively, the two second guide rollers are connected to the two anti-damage plates respectively, and the setting directions of the two second guide rollers are parallel to the setting directions of the two anti-damage plates respectively.
8. The suction device of the suction equipment according to claim 7, characterized in that: The anti-damage mechanism also includes two third guide rollers, which are rotatably arranged on the top of the two anti-damage plates respectively, and the two third guide rollers are connected to the two anti-damage plates respectively, and the setting directions of the two third guide rollers are perpendicular to the setting directions of the two anti-damage plates respectively.
9. The suction device of the suction equipment according to claim 6, characterized in that: The suction device of the suction equipment also includes a suction head; The movable arm assembly includes a first movable arm, a second movable arm, a third movable arm, a fourth movable arm and a fifth movable arm; The first movable arm is connected to the frame assembly of the suction device, and the first movable arm, the second movable arm, the third movable arm, the fourth movable arm and the fifth movable arm are hinged to each other in sequence; The suction head is connected to the fifth movable arm, and the other end of the suction tube is detachably connected to the suction head; The driving mechanism comprises a first driving cylinder, a second driving cylinder, a third driving cylinder and a fourth driving cylinder; One end of the first driving cylinder is connected to the first movable arm, and the other end of the first driving cylinder is hinged to the second movable arm, and the first driving cylinder is used to drive the second movable arm to extend or retract; One end of the second driving cylinder is connected to the second movable arm, and the other end of the second driving cylinder is hinged to the third movable arm, and the second driving cylinder is used to drive the third movable arm to extend or retract; One end of the third driving cylinder is connected to the third movable arm, and the other end of the third driving cylinder is hinged to the fourth movable arm, and the third driving cylinder is used to drive the fourth movable arm to extend or retract; One end of the fourth driving cylinder is connected to the fourth movable arm, and the other end of the fourth driving cylinder is hinged to the fifth movable arm. The fourth driving cylinder is used to drive the fifth movable arm to extend or retract.
10. The suction device of the suction equipment according to claim 6, characterized in that: The suction device of the suction equipment also includes a rotating mechanism, which is arranged on the suction equipment, and the movable arm assembly is arranged on the rotating mechanism. The rotating mechanism is used to rotate left and right to drive the movable arm assembly to rotate left and right.