Distributing vehicle suitable for longitudinal integrated pouring of secondary lining

By setting up a fabric truck with rotatable fabric pipe and feed pipe interface on the top layer of the second liner trolley, the problem of repeatedly disassembling and connecting the pump pipe and pipe during the longitudinal infusion process in the prior art is solved, and the rapid connection between the longitudinal infusion gun and the second liner trolley fabric system is realized, and construction efficiency is improved.

CN223035033UActive Publication Date: 2025-06-27CHINA RAILWAY 15TH BUREAU GROUP CORPORATION LIMITED +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421951923.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-06-27
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

In the process of longitudinal pouring of the second lining vault concrete, the pump pipe and the pipe need to be repeatedly disassembled and connected, resulting in cumbersome, time-consuming and labor-intensive.

Method used

A fabric car suitable for longitudinal integrated filling of two-lined liner is designed. The fabric car is movably arranged on the top layer of the two-lined liner trolley and is equipped with a rotatable fabric pipe and feed pipe interface to realize the quick connection between the longitudinal filling gun and the two-lined liner trolley fabric system.

Benefits of technology

Through the design of the fabric car, the rapid connection between the longitudinal infusion gun and the second-lined trolley fabric system is achieved, simplifying the construction process and improving construction efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223035033U_ABST
    Figure CN223035033U_ABST
Patent Text Reader

Abstract

The utility model provides a material distribution trolley suitable for longitudinal integrated pouring of a secondary lining, which is movably arranged on the top layer of a secondary lining trolley and comprises a feeding pipe connector positioned at the rear end of the material distribution trolley and a rotary material distribution machine positioned at the front end of the material distribution trolley, the feeding pipe connector is used for being connected with a longitudinal pouring gun, the rotary material distributing machine comprises a base and a material distributing pipe rotationally arranged on the base, the rotating plane of the material distributing pipe is perpendicular to the moving direction of the material distributing trolley, one end of the material distributing pipe is communicated with the feeding pipe connector, and the other end of the material distributing pipe is communicated with the feeding pipe connector. And the other end of the material distribution pipe is used for being communicated with a pouring opening in any one of the left side and the right side of the material distribution trolley on the second lining trolley. The device has the advantages that the longitudinal pouring gun can be quickly connected with a secondary lining trolley material distribution system, vault concrete longitudinal pouring is directly carried out, the whole process is convenient and flexible, and the construction efficiency is effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of tunnel construction, and particularly relates to a distributing vehicle suitable for longitudinal integrated pouring of the secondary lining. Background Art

[0002] When longitudinally pouring the concrete of the secondary lining arch crown, first use the traditional formwork trolley to pour the concrete below the fourth-level working window. When the concrete pouring reaches the fourth-level working window, use the longitudinal pouring trolley to construct the concrete from the fourth-level working window to the arch crown, that is, use the horizontal continuous backward flooding method instead of the top-punching method for pouring. However, this method requires first using the distributing system of the secondary lining trolley to pour the concrete below the arch crown, then removing the pump pipe of the concrete conveying pump, connecting it to the distributing system of the longitudinal pouring trolley, and after pipe lubrication, the longitudinal pouring gun enters the bin for longitudinal pouring of the arch crown concrete. Therefore, this method requires repeated disconnection and connection of the pump pipe and pipe lubrication, which is cumbersome, time-consuming and laborious. Content of the Utility Model

[0003] The purpose of the utility model is to provide a distributing vehicle suitable for longitudinal integrated pouring of the secondary lining according to the deficiencies of the above-mentioned prior art. By arranging a movable distributing vehicle on the top layer of the secondary lining trolley, an inlet pipe interface for connecting a longitudinal pouring gun and a rotatable distributing pipe are arranged on the distributing vehicle, the distributing system of the longitudinal pouring trolley can be used for distributing the secondary lining trolley, the quick connection between the longitudinal pouring gun and the distributing system of the secondary lining trolley can be realized, and the longitudinal pouring of the arch crown concrete can be directly carried out. The whole process is convenient and flexible, and the construction efficiency is effectively improved.

[0004] The purpose of the utility model is achieved by the following technical solutions:

[0005] A distributing vehicle suitable for longitudinal integrated pouring of the secondary lining, the distributing vehicle is movably arranged on the top layer of the secondary lining trolley, the distributing vehicle includes an inlet pipe interface located at the rear end of the distributing vehicle and a rotary distributor located at the front end of the distributing vehicle, the inlet pipe interface is used for connecting with a longitudinal pouring gun, the rotary distributor includes a seat body and a distributing pipe rotatably arranged on the seat body, the rotation plane of the distributing pipe is perpendicular to the moving direction of the distributing vehicle, one end of the distributing pipe is communicated with the inlet pipe interface, and the other end of the distributing pipe is used for communicating with a pouring port located on any side of the left or right of the distributing vehicle on the secondary lining trolley.

[0006] The secondary lining trolley includes columns located on both sides of the left and right of the distributing vehicle and a walking beam fixed to the columns and located outside the columns. The distributing vehicle also includes two transfer mechanisms, the transfer mechanisms are movably arranged on the walking beam, each transfer mechanism includes a transfer pipe, one end of the transfer pipe is used for communicating with the distributing pipe, and the other end of the transfer pipe is used for communicating with or aligning with the pouring port.

[0007] A first pulley is provided at the bottom of the fabric trolley, and a first track is provided on the top layer of the secondary lining trolley. The first pulley is rollably arranged in the first track.

[0008] The transfer mechanism further includes a transfer block. The transfer pipe is fixedly connected to the transfer block. A second pulley is provided on the transfer block, and a second track is provided on the walking beam. The second pulley is rollably arranged in the second track.

[0009] The second pulleys are provided at both the bottom and the top of the transfer block. The second track includes an upper guide rail and a lower guide rail. The transfer block is vertically limited within the upper guide rail and the lower guide rail.

[0010] The fabric pipe is telescopic.

[0011] Brackets are further fixedly provided on both the left and right sides of the seat body, and the brackets are used to support the fabric pipe.

[0012] The transfer pipe is telescopic.

[0013] The transfer pipe is in an L shape.

[0014] The transfer mechanism further includes a connecting column. One end of the connecting column is fixedly connected to the transfer block, and the other end of the connecting column is connected to the transfer pipe.

[0015] The advantages of the present utility model are as follows: By providing a fabric trolley that can move longitudinally on the top layer of the secondary lining trolley, an inlet pipe interface for connecting a longitudinal pouring gun and a rotatable fabric pipe are provided on the fabric trolley, so that the fabric system of the longitudinal pouring trolley can be used for the fabric of the secondary lining trolley, and the rapid connection between the longitudinal pouring gun and the fabric system of the secondary lining trolley can be realized. After pouring to the fourth row of windows, the longitudinal pouring gun can be directly lifted into the bin, and the longitudinal pouring of the arch top concrete can be directly carried out. The whole process is convenient and flexible, effectively improving the construction efficiency. Description of the Drawings

[0016] Figure 1 It is a schematic structural diagram of the fabric trolley in the present utility model. Detailed Embodiments

[0017] The features of the present utility model and other related features are further described in detail below through embodiments with reference to the drawings, so as to facilitate the understanding of those skilled in the same industry:

[0018] As Figure 1As shown, the marks in the figure are respectively represented as: the second lining trolley 10, the column 11, the walking beam 12, the first track 13, the rotary placing machine 20, the base 21, the placing pipe 22, the switching mechanism 23, the switching block 231, the switching tube 232, the connecting column 233, the bracket 24, the first pulley 25, the feed pipe interface 30, the pouring port 40, and the placing trolley 100.

[0019] Example: Figure 1 As shown, this embodiment relates to a placing vehicle suitable for longitudinal integrated pouring of the secondary lining, which is used for pouring concrete of the secondary lining vault. The placing vehicle 100 is movably arranged on the top layer of the secondary lining trolley 10. The placing vehicle 100 includes a feed pipe interface 30 located at the rear end of the placing vehicle 100 and a rotary placing machine 20 located at the front end of the placing vehicle 100. The rear end and the front end of the placing machine are the two ends in the longitudinal direction of the secondary lining vault. Among them, the feed pipe interface 30 is used to connect with the longitudinal pouring gun, and the longitudinal pouring gun is used to pour concrete slurry into the feed pipe interface 30. The rotary placing machine 20 includes a seat 21 and a placing pipe 22 rotatably arranged on the seat 21. The rotation plane of the placing pipe 22 is perpendicular to the moving direction of the placing vehicle 100. One end of the placing pipe 22 is connected to the feed pipe interface 30, and the other end of the placing pipe 22 is used to communicate with the pouring port 40 on the secondary lining trolley 10 located on either side of the placing vehicle 100.

[0020] That is, concrete slurry is injected from the longitudinal pouring gun into the feed pipe interface 30, then enters the distribution pipe 22, and then is transported from the distribution pipe 22 to the pouring port 40 for longitudinal pouring of the vault concrete. Since the distribution pipe 22 and the seat body 21 on the rotary distribution machine 20 are rotatably arranged, for example, the distribution pipe 22 can rotate 180 degrees, so that the other end of the distribution pipe 22 can be rotated to communicate with the pouring port 40 on any side of the distribution vehicle 100, thereby realizing pouring through the distribution pipe 22 in batches to connect the pouring port 40, and realizing longitudinal pouring of the vault concrete.

[0021] Therefore, in this embodiment, the material distribution system of the longitudinal slurry pouring trolley can be used for the material distribution of the secondary lining trolley 10, so that the longitudinal pouring gun can be connected with the material distribution system of the secondary lining trolley 10. After pouring to the fourth row of windows, the longitudinal pouring gun can be directly raised into the warehouse to carry out the longitudinal pouring of the vault concrete.

[0022] In this embodiment, a first pulley is provided at the bottom of the material distribution vehicle 100, and a first track 13 is provided on the top layer of the secondary lining trolley 10. The first pulley is rotatably arranged in the first track 13 to realize the longitudinal movement of the material distribution vehicle 100 on the top layer of the secondary lining trolley 10. During the movement, concrete slurry is sequentially injected into each pouring port 40 on the left and right sides of the material distribution vehicle 100, thereby realizing longitudinal pouring.

[0023] In this embodiment, the secondary lining trolley 10 includes columns 11 located on the left and right sides of the distributing truck 100 and a walking beam 12 fixed to the columns 11 and located outside the columns 11. Among them, the columns 11 are arranged at intervals longitudinally and are divided into two longitudinal columns on the left and right. A walking beam 12 is arranged outside each longitudinal column of columns 11. A plurality of pouring ports 40 are located outside the two rows of columns 11 and are also arranged in two longitudinal columns. The distributing truck 100 further includes two transfer mechanisms 23. Each transfer mechanism 23 is movably arranged on a walking beam 12. Each transfer mechanism 23 includes a transfer pipe 232. One end of the transfer pipe 232 is used to communicate with the distributing pipe 22, and the other end of the transfer pipe 232 is used to communicate with or align with the pouring port 40.

[0024] That is to say, the concrete slurry transmitted by the distributing pipe 22 first flows into the transfer pipe 232 and then is conveyed by the transfer pipe 232 into the pouring port 40. Since the distributing truck 100 is located between the two longitudinal columns of columns 11, when the distributing truck 100 moves longitudinally, the distributing pipe 22 that swings left and right will interfere with the columns 11, brackets, etc. inside the trolley. By arranging the movable transfer mechanism 23 on the walking beam 12 outside the columns 11, the distributing pipe 22 on the distributing truck 100 does not need to extend outside the columns 11 but is communicated with the transfer pipe 232, thus avoiding the interference of the distributing pipe 22 with the columns 11, etc. inside the trolley during the movement. By longitudinally moving the transfer mechanism 23, it can be synchronized with the movement of the distributing truck 100, so as to align the transfer pipe 232 with the pouring port 40 one by one.

[0025] In this embodiment, the transfer mechanism 23 further includes a transfer block 231. The transfer pipe 232 is fixedly connected to the transfer block 231. A second pulley is arranged on the transfer block 231, and a second track is arranged on the walking beam 12. The second pulley is rollably arranged in the second track. Exemplarily, a fixing hole can be arranged on the transfer block 231, and the transfer pipe 232 is passed through and fixed in the fixing hole. Through the cooperation of the pulley and the track, the longitudinal movement of the transfer mechanism 23 on the walking beam 12 is realized.

[0026] In this embodiment, second pulleys are arranged at both the bottom and top of the transfer block 231. The second track includes an upper guide rail and a lower guide rail. The transfer block 231 is vertically limited within the upper guide rail and the lower guide rail. By arranging the upper guide rail and the lower guide rail, the stability of the movement of the transfer block 231 can be improved.

[0027] The cloth pipe 22 in this embodiment is telescopic to prevent obstruction by obstacles such as the upright column 11 during the movement. That is to say, when it is necessary to connect with the adapter pipe 232, the cloth pipe 22 is elongated to connect it with the adapter pipe 232. When longitudinal movement is required, first shorten the cloth pipe 22 again, and then longitudinally move the cloth truck 100 and the adapter mechanism 23 until the next position point. After that, elongate the cloth pipe 22 again to connect the cloth pipe 22 with the adapter pipe 232, so as to align with the pouring port 40 at this position.

[0028] In this embodiment, brackets 24 are fixedly arranged on the left and right sides of the seat body 21. The brackets 24 are used to support the cloth pipe 22. Since the concrete slurry conveyed in the cloth pipe 22 is heavy, when the cloth pipe 22 rotates to the left side of the cloth table and communicates with the left adapter pipe 232, the left bracket 24 can support the cloth pipe 22, and when the cloth pipe 22 rotates to the right side of the cloth table and communicates with the right adapter pipe 232, the right bracket 24 can support the cloth pipe 22, thereby increasing the stability of the pipeline. Optionally, grooves can be formed on the brackets 24, and the size of the grooves is adapted to the cloth pipe 22 to limit its longitudinal displacement.

[0029] The adapter pipe 232 in this embodiment is telescopic to prevent obstruction by some obstacles during the movement and also facilitate adjusting the length of the adapter pipe 232 to accurately align with the pouring port 40 at this position.

[0030] In this embodiment, the adapter pipe 232 is L-shaped. Since the height of the pouring port 40 is lower than the height where the cloth pipe 22 is located, by setting the L-shaped adapter pipe 232, it is convenient to shorten the distance between the adapter pipe 232 and the pouring port 40, so that the slurry outlet of the adapter pipe 232 is directly above the pouring port 40 and aligned.

[0031] In some alternative embodiments, the adapter mechanism 23 further includes a connecting column 233. One end of the connecting column 233 is fixedly connected to the adapter block 231, and the other end of the connecting column 233 is connected to the adapter pipe 232. Since the concrete slurry conveyed in the adapter pipe 232 is heavy, in order to ensure that the adapter pipe 232 will not bend or even break due to the load, a connecting column 233 can be obliquely arranged. One end of the connecting column 233 fixes the adapter block 231, and the other end fixes the adapter pipe 232, so as to transfer the force received by the adapter pipe 232 to the adapter block 231 through the connecting column 233, so as to prevent the adapter pipe 232 from bending and being unable to align with the pouring port 40.

[0032] In summary, the beneficial effects of the present utility model are as follows: By arranging a cloth truck that can move longitudinally on the top layer of the secondary lining trolley, an inlet pipe interface connecting a longitudinal pouring gun and a rotatable cloth pipe are arranged on the cloth truck, so that the cloth system of the longitudinal pouring trolley can be used for cloth feeding of the secondary lining trolley, and rapid connection between the longitudinal pouring gun and the cloth system of the secondary lining trolley can be achieved. After pouring to the fourth row of windows, the longitudinal pouring gun can be directly lifted into the bin to directly perform longitudinal pouring of the arch top concrete. The whole process is convenient and flexible, effectively improving the construction efficiency.

[0033] Unless otherwise defined, the technical terms or scientific terms used herein shall have the ordinary meanings understood by those of ordinary skill in the field to which the present utility model pertains. The "first", "second" and similar terms used in the description and claims of the patent application of the present utility model do not denote any order, quantity or importance, but are only used to distinguish different components. Similarly, the terms such as "a" or "one" do not denote a quantity limitation, but mean that there is at least one. The terms such as "connected" or "coupled" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. The terms such as "upper", "lower", "left" and "right" are only used to indicate relative position relationships. When the absolute position of the object being described changes, the relative position relationship also changes accordingly.

[0034] The above is the preferred embodiment of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present utility model, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present utility model.

Claims

1. A material placing vehicle suitable for longitudinal integrated pouring of secondary lining, characterized in that: The material placing trolley is movably arranged on the top layer of the second lining trolley, the material placing trolley includes a feed pipe interface located at the rear end of the material placing trolley and a rotary material placing machine located at the front end of the material placing trolley, the feed pipe interface is used to be connected to a longitudinal pouring gun, the rotary material placing machine includes a seat body and a material placing pipe rotatably arranged on the seat body, the rotation plane of the material placing pipe is perpendicular to the moving direction of the material placing trolley, one end of the material placing pipe is communicated with the feed pipe interface, and the other end of the material placing pipe is used to be communicated with a pouring port on the second lining trolley located on either the left or right side of the material placing trolley.

2. The material distribution vehicle according to claim 1, characterized in that: The secondary lining trolley includes columns located on the left and right sides of the material distribution vehicle and a walking beam fixed to the columns and located on the outside of the columns. The material distribution vehicle also includes two switching mechanisms, which are movably arranged on the walking beam. Each of the switching mechanisms includes a switching tube, one end of which is used to communicate with the material distribution pipe, and the other end of the switching tube is used to communicate with or align with the pouring port.

3. The material distribution vehicle according to claim 1, characterized in that: A first pulley is disposed at the bottom of the material distributing trolley, a first track is disposed at the top layer of the second lining trolley, and the first pulley is rotatably disposed in the first track.

4. The material distribution vehicle according to claim 2, characterized in that: The transfer mechanism further comprises a transfer block, the transfer tube is fixedly connected to the transfer block, a second pulley is arranged on the transfer block, a second track is arranged on the walking beam, and the second pulley is rollably arranged in the second track.

5. The material distribution vehicle according to claim 4, characterized in that: The second pulley is disposed at the bottom and the top of the transfer block, the second track comprises an upper guide rail and a lower guide rail, and the upper and lower limits of the transfer block are located within the upper guide rail and the lower guide rail.

6. The material distribution vehicle according to claim 1, characterized in that: The fabric tube is retractable.

7. The material distribution vehicle according to claim 1, characterized in that: Brackets are also fixedly arranged on the left and right sides of the seat body, and the brackets are used to support the fabric tube.

8. The material distribution vehicle according to claim 2, characterized in that: The transfer tube is retractable.

9. The material distribution vehicle according to claim 2, characterized in that: The transfer tube is L-shaped.

10. The material distribution vehicle according to claim 4, characterized in that: The adapter mechanism further comprises a connecting column, one end of which is fixedly connected to the adapter block, and the other end of which is connected to the adapter tube.