Humidifying module for box products

By using PTC heater, liquid level sensor and water-saving module in the humidification module, the problems of dry burning, waste and high cost in traditional humidifiers are solved, and the anti-dry burning, water-saving and precise humidity control of the humidification module is realized.

CN223036368UActive Publication Date: 2025-06-27SHIDUKAI INSTR EQUIP (SHANGHAI) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421486682.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-06-27
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

Traditional boiler humidifiers have problems such as dry burn damage, excessive cold water supply, and waste of heated water discharge in the furnace, resulting in increased operating costs.

Method used

A box-type product humidification module is designed, including PTC heater, liquid level sensor, water-saving module and humidity-exhausting pipe. Dry burning is prevented through the PTC heater, and the liquid level sensor realizes accurate water level monitoring and replenishment. The water-saving module realizes water reflux and saving through the water-saving kettle and air pressure balance pipe.

Benefits of technology

Effectively prevent dry burn damage, save water resources, avoid large fluctuations in humidity, and reduce operating costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223036368U_ABST
    Figure CN223036368U_ABST
Patent Text Reader

Abstract

The utility model provides a humidifying module for box type products. The humidifying module comprises a boiler, a water inlet module, a water drainage module, a water saving module, a PTC heater, a liquid level sensor and a dehumidifying pipeline. The water inlet module communicates with a water inlet of the boiler and is in signal connection with the liquid level sensor, and the liquid level sensor is arranged in the boiler to detect the water level. The drainage module is connected with a drainage port in the bottom of the boiler; one end of the water-saving module communicates with the boiler, and the other end communicates with the water outlet; the PTC heater is communicated with the interior of the boiler to heat the boiler; the moisture exhaust pipeline is communicated with a moisture exhaust port of the boiler, and an air inlet valve is arranged on the moisture exhaust pipeline, so that the box type product humidifying module which is resistant to dry burning, capable of saving water and accurate in water level monitoring is provided, and the problems that a traditional boiler humidifier wastes resources and is inaccurate in monitoring are solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of constant temperature and humidity equipment, in particular to a humidification module for box-type products. Background Art

[0002] Constant temperature and humidity chambers are mostly used for testing, monitoring and storing products in specific environments, and are widely used in the market; for constant humidity, a set of humidification modules will be equipped in the chamber. The traditional humidification module is the evaporation humidification equipment of a boiler. This equipment can achieve efficient humidification effect. However, due to the simple structure of the traditional boiler humidifier, there are problems such as dry burning damage, excessive cold water supply, and waste of the discharged heated water in the furnace, resulting in an increase in operating costs. Summary of the Utility Model

[0003] The purpose of the utility model is to provide a humidification module for box-type products with functions of preventing dry burning, saving water and accurately monitoring water level.

[0004] To achieve the above object, the utility model provides a humidification module for box-type products, which includes a boiler, a water inlet module, a drainage module, a water-saving module, a PTC heater, a liquid level sensor and a moisture exhaust pipe;

[0005] The water inlet module is communicated with the water inlet of the boiler and is signal-connected with the liquid level sensor. The liquid level sensor is arranged in the boiler to detect the water level; the drainage module is connected with the drainage port at the bottom of the boiler; one end of the water-saving module is communicated with the boiler, and the other end is communicated with the drainage port; the PTC heater is communicated with the inside of the boiler to heat the boiler; the moisture exhaust pipe is communicated with the moisture exhaust port of the boiler, and an intake valve is arranged on the moisture exhaust pipe.

[0006] Further, the water inlet module includes a water storage tank and a water inlet pump;

[0007] The water storage tank is communicated with the water inlet of the boiler through the water inlet pump, and a water inlet valve is arranged between the water inlet pump and the boiler; the water inlet pump is signal-connected with the liquid level sensor through a PLC control module.

[0008] Further, the drainage module includes a first drainage pipe and a drainage valve. The drainage valve is arranged on the first drainage pipe, and the first drainage pipe is communicated with the drainage port of the boiler.

[0009] Further, the water-saving module includes a water accumulation kettle, a pressure balance pipe and a second drainage pipe;

[0010] One end of the pressure balance pipe is connected with the drainage port at the bottom of the boiler, and the other end is communicated with the bottom of the water accumulation kettle. One end of the second drainage pipe is communicated with the water accumulation kettle, and the other end is communicated with the first drainage pipe for drainage.

[0011] Compared with the prior art, the advantages of the utility model are as follows:

[0012] 1. The utility model replaces the traditional heating tube with a PTC heater, and utilizes the change of the internal resistance and heating power unique to PTC heating. As the temperature of the internal water body increases during heating and evaporation, an effective dry-burning prevention function is achieved.

[0013] 2. By setting up a water-saving module in the utility model, due to the pressure change generated in the furnace after heating and cooling, the water accumulation kettle can play the role of storing water and refluxing, avoiding the direct discharge of internal water and causing serious waste of resources.

[0014] 3. The utility model realizes the switching between high and low humidity by setting a liquid level sensor in cooperation with an air inlet valve, and can achieve precise water supply by setting a liquid level sensor in cooperation with a water inlet valve, avoiding large fluctuations in humidity. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the humidification module of the box-type product in the embodiment of the utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0016] To make the purpose, technical solutions and advantages of the utility model clearer, the technical solutions of the utility model will be further described below.

[0017] As Figure 1 shown, the utility model provides a humidification module for a box-type product, which includes a boiler 9, a water inlet module, a drainage module, a water-saving module, a PTC heater 1, a liquid level sensor 2 and a dehumidification pipeline;

[0018] The water inlet module is connected to the water inlet of the boiler 9 and is in signal connection with the liquid level sensor 2. The liquid level sensor 2 is arranged in the boiler 9 to detect the water level; the drainage module is connected to the drainage port at the bottom of the boiler 9; one end of the water-saving module is connected to the boiler 9, and the other end is connected to the drainage port; the PTC heater 1 is connected to the inside of the boiler 9 to heat the boiler 9; the dehumidification pipeline is connected to the dehumidification port 3 of the boiler 9, and an air inlet valve 7 is arranged on the dehumidification pipeline. By adding the air inlet valve 7 and controlling the start and stop of the valve, it can quickly and stably reach the set value when switching between high and low humidity.

[0019] In this embodiment, the water inlet module includes a water storage tank 11 and a water inlet pump 8; the water storage tank 11 is connected to the water inlet of the boiler 9 through the water inlet pump 8, and a water inlet valve 5 is arranged between the water inlet pump 8 and the boiler 9; the water inlet pump 8 is in signal connection with the liquid level sensor 2 through a PLC control module. During the heating process of the boiler 9, the internal water will continuously evaporate and decrease. After the liquid level sensor 2 senses that the water level reaches the lowest threshold, the water inlet valve 5 is opened through the PLC control module, and the water inlet pump 8 is started to supply water; when the liquid level sensor 2 senses that the water level reaches the highest threshold, the water inlet valve 5 is opened through the PLC control module, and the water inlet pump 8 is closed to avoid excessive cold water supply and cause large fluctuations in humidity.

[0020] In this embodiment, the drainage module includes a first drainage pipe and a drainage valve 6. The drainage valve 6 is arranged on the first drainage pipe. The first drainage pipe is communicated with the drainage port of the boiler 9. When the cumulative humidification duration reaches a certain value and there is no current humidity control requirement, the drainage valve 6 is opened to drain water automatically, so as to achieve the purpose of cleaning the interior of the boiler 9.

[0021] In this embodiment, the water-saving module includes a water accumulation pot 10, a pneumatic balance pipe 4 and a second drainage pipe; one end of the pneumatic balance pipe 4 is connected to the drainage port at the bottom of the boiler 9, and the other end is communicated with the bottom of the water accumulation pot 10. One end of the second drainage pipe is communicated with the water accumulation pot 10, and the other end is communicated with the first drainage pipe for drainage; the water accumulation pot 10 is added and the installation height is set. It is connected with the boiler 9 through the pneumatic balance pipe 4. When the intake valve 7 is in the closed state, the pressure generated by the heating of the boiler 9 is released through the balance pipe, and the excess water is discharged through the overflow port of the water accumulation pot 10. After the water accumulation pot 10 cools down, the water below the overflow port flows back into the boiler 9 to achieve the purpose of water saving.

[0022] The above is only the preferred embodiment of the present invention and does not impose any limitation on the present invention. Any person skilled in the art, without departing from the technical solution of the present invention, makes any form of equivalent replacement or modification and other changes to the technical solution and technical content disclosed by the present invention, which are all within the content of the technical solution of the present invention and still fall within the protection scope of the present invention.

Claims

1. A humidification module for box products, characterized in that: Including boiler, water inlet module, drainage module, water-saving module, PTC heater, liquid level sensor and dehumidification pipe; The water inlet module is connected to the water inlet of the boiler and is connected to the liquid level sensor signal. The liquid level sensor is arranged in the boiler to detect the water level; the drainage module is connected to the drainage outlet at the bottom of the boiler; one end of the water-saving module is connected to the boiler, and the other end is connected to the drainage outlet; the PTC heater is connected to the boiler to heat the boiler; the dehumidification pipe is connected to the dehumidification outlet of the boiler, and an air intake valve is provided on the dehumidification pipe.

2. The box product humidification module according to claim 1, characterized in that: The water inlet module includes a water storage tank and a water inlet pump; The water storage tank is connected to the water inlet of the boiler through the water inlet pump, and a water inlet valve is provided between the water inlet pump and the boiler; the water inlet pump is connected to the liquid level sensor signal through a PLC control module.

3. The box product humidification module according to claim 1, characterized in that: The drainage module includes a first drainage pipe and a drainage valve. The drainage valve is arranged on the first drainage pipe. The first drainage pipe is connected to the drainage port of the boiler.

4. The box product humidification module according to claim 3, characterized in that: The water-saving module includes a water storage pot, an air pressure balance pipe and a second drainage pipe; One end of the air pressure balance pipe is connected to the drain outlet at the bottom of the boiler, and the other end is connected to the bottom of the water storage pot. One end of the second drainage pipe is connected to the water storage pot, and the other end is connected to the first drainage pipe for drainage.