Device convenient for deslagging of boiler
By designing boiler devices that are easy to discharge, including motor-driven dredging components and splash-proof discharge components, the problems of staff injuries caused by blockage of boiler drain pipes and low cinder emission efficiency are solved, and safe and efficient cinder emissions are achieved.
Patent Information
- Application Number
- CN202422039508.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-22
AI Technical Summary
The existing boiler slag drain pipe is prone to blockage, causing injuries to staff during the drainage process and affecting the emission efficiency of cinder.
A boiler is designed to facilitate slag discharge device, including a dredging assembly and a splash-proof discharge assembly. The dredging component drives the tamping rod to move up and down in the slag discharge pipe through the motor-driven round-trip mechanism to achieve dredging of cinder. The splash-proof discharge assembly uses a motor-driven twisting dragon and feeding barrel to achieve safe discharge and loading of cinders.
It effectively avoids the risk of injury for staff when unblocking the slag drain pipe, improves the emission efficiency of cinders, and reduces the secondary loading demand of cinders on the ground.
Smart Images

Figure CN223036430U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of boiler cleaning, and more specifically, the utility model relates to a boiler slag discharging device which is convenient to use. Background Art
[0002] A boiler is a device that converts the heat generated by fuel combustion into steam or hot water. Its main components include a furnace body, a burner, a heat exchanger, and a control system, and it is widely used in industrial production, building heating, power generation and other fields. At present, the commonly used fuels for boilers include coal, etc. After burning coal, coal cinder will be generated, and these coal cinders need to be discharged regularly. Therefore, a slag discharging pipe is arranged at the bottom of the boiler to facilitate the removal of furnace slag. However, there are some problems in the actual discharging process. For example, due to incomplete combustion of coal and large friction between coal cinders, the slag discharging pipe will be blocked, resulting in the situation that slag cannot be discharged. At this time, the staff needs to manually dredge the slag discharging pipe. During this process, not only is it easy to cause adverse effects such as scalding to the staff, but also the coal cinders will be directly discharged to the ground, resulting in the subsequent operation of secondary loading of the coal cinders on the ground, thus affecting the slag discharging efficiency. Content of the Utility Model
[0003] In order to overcome the above-mentioned defects of the prior art, the utility model provides a boiler slag discharging device which is convenient to use, so as to solve the problems that in the prior art, during the process of manual dredging when the slag discharging pipe is blocked, it is easy to cause adverse effects such as scalding to the staff and affect the slag discharging efficiency.
[0004] To solve the above technical problems, the utility model provides the following technical solutions: A boiler slag discharging device which is convenient to use, comprising
[0005] A boiler main body, a slag discharging pipe is fixedly installed at the bottom of the boiler main body, a guide chute is arranged at the bottom of the slag discharging pipe, and a dredging assembly is arranged in the middle of the slag discharging pipe;
[0006] The dredging assembly includes a reciprocating mechanism, a main shaft, and a ramming rod. The top of the reciprocating mechanism is fixedly installed at the bottom of the area where the guide chute faces the slag discharging pipe. The bottom of the main shaft is fixedly installed on the surface of the reciprocating mechanism, and the outer surface of the main shaft is movably sleeved with the inner surface of the guide chute. A plurality of ramming rods are provided, and the bottom ends of the plurality of ramming rods are fixedly installed on the outer surface of the top end of the main shaft.
[0007] Among them, it further includes a mounting assembly and a splash-proof feeding assembly. The mounting assembly is arranged outside the guide chute, and the splash-proof feeding assembly is arranged at the end of the guide chute far from the slag discharging pipe.
[0008] Among them, the reciprocating mechanism includes an L-shaped plate, a fixed plate, a connecting rod, a movable plate, and a supporting plate. The top end of the L-shaped plate is fixedly installed with the bottom of the material guiding groove, and the bottom end is fixedly installed with the side surface of the fixed plate. A first motor is arranged at the bottom of the side surface of the fixed plate close to the L-shaped plate. The output end of the first motor is fixedly installed with a turntable. The outer surface of the turntable is rotatably installed with the bottom of the side surface of the fixed plate away from the L-shaped plate. One end of the connecting rod is movably sleeved with the inner surface of the turntable, and the other end is movably sleeved with the inner surface of the bottom end of the movable plate. The side surface of the movable plate away from the connecting rod is slidably installed with the side surface of the fixed plate away from the L-shaped plate. Limiting plates are arranged on the outer surfaces on both sides of the movable plate. The side end of the supporting plate is fixedly installed with the side surface of the top of the movable plate. The top of the supporting plate is fixedly installed with the bottom of the main shaft.
[0009] Among them, the installation component includes a hanging ear, a vertical plate, and a connecting plate. The hanging ear is arranged on the surface of the slag discharge pipe. A hook is clamped and installed inside the hanging ear. The bottom end of the hook is rotatably installed with the outer surface of the material guiding groove. The top of the vertical plate is fixedly installed with the bottom of the material guiding groove. A shaft rod is rotatably installed in the middle of the two vertical plates. The inner surface of the connecting plate is fixedly installed with the outer surface of the shaft rod. An electric push rod one is fixedly installed at the bottom of the connecting plate.
[0010] Among them, the splash-proof feeding component includes a shielding box, a feeding pipe, a screw conveyor, and a material gathering mechanism. The side surface of the shielding box is fixedly installed with the side end of the material guiding groove. The top of the feeding pipe is fixedly installed with the inner surface of the shielding box. A feeding cylinder is fixedly installed at the bottom of the feeding pipe. A second motor is fixedly installed on the side surface of the feeding cylinder. The output end of the second motor is fixedly installed with the middle of the screw conveyor. The outer surface of the screw conveyor is movably installed with the inner surface of the feeding cylinder. The material gathering mechanism is arranged on the side surface of the shielding box away from the feeding pipe.
[0011] Among them, the material gathering mechanism includes an electric push rod two, a push plate, and a side baffle. The electric push rod two is arranged on the outer surface of the shielding box. The outer surface of the push plate is slidably installed with the inner surface of the shielding box. The middle of the push plate is fixedly installed with the end of the electric push rod two. The side end of the side baffle is fixedly installed with the surface of the push plate, and the outer surface of the side baffle is slidably installed with the inner surface of the side surface of the shielding box close to the electric push rod two.
[0012] Compared with the prior art, the beneficial effects of the present utility model are:
[0013] In the above solution, by setting up a dredging component, when discharging the coal cinder burned in the boiler main body through the slag discharge pipe, the first motor can be started. The turntable connected to the output end of the first motor rotates along the inner surface of the bottom of the fixed plate. While the end of the connecting rod rotatably installed on the turntable rotates inside the turntable, it rotates around the center of the turntable, driving the other end of the connecting rod to rotate along the inner surface of the bottom of the movable plate, and at the same time pulling the connected movable plate to move up and down along the horizontal groove formed by the middle parts of the two limiting plates and the fixed plate, so that the supporting plate installed on the top of the movable plate moves up and down reciprocally, thereby making the main shaft installed on the top of the supporting plate drive the ram installed on the top to move up and down inside the slag discharge pipe along the inner surface of the material guiding groove, and then completing the dredging operation of the coal cinder inside the slag discharge pipe, avoiding the staff from being injured during the process of dredging the slag discharge pipe, and receiving the coal cinder through the material guiding groove at the bottom of the slag discharge pipe, preventing the material slag from being discharged to the ground during the dredging process, thereby improving the cleaning efficiency.
[0014] In the above solution, by setting up a splash-proof feeding component, during the process of pouring materials downward through the material guiding groove, the coal cinder will reach the inside of the shielding box along the surface of the material guiding groove and fall into the inside of the feeding cylinder through the feeding pipe. At this time, the second motor is started, and the auger connected to the output end of the second motor rotates inside the feeding cylinder, guiding the coal cinder to be transported in the feeding cylinder in a direction away from the second motor until it falls into the inside of the running loading vehicle or loading box from the open port on the side of the feeding cylinder. Through the above structure, on the one hand, the feeding outlet of the coal cinder can be reduced, so that it can be adapted to different loading tools, and on the other hand, the falling speed of the coal cinder along the surface of the material guiding groove can be eliminated, preventing it from splashing outside and causing personal injury and environmental pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0016] Figure 2 It is a schematic diagram of the structure of the installation component of the present utility model;
[0017] Figure 3 It is a schematic diagram of the structure of the dredging component of the present utility model;
[0018] Figure 4 It is a schematic diagram of the structure of the reciprocating mechanism of the present utility model;
[0019] Figure 5 It is a schematic diagram of the structure of the splash-proof feeding component of the present utility model.
[0020] [Reference Signs]
[0021] 1. Boiler main body; 2. Slag discharge pipe; 3. Installation component; 4. Feeding chute; 5. Unclogging component; 6. Splash-proof feeding component; 30. Hanging ear; 31. Hook; 32. Vertical plate; 33. Shaft rod; 34. Connecting plate; 35. Electric push rod 1; 50. Reciprocating mechanism; 51. Main shaft; 52. Ramming rod; 501. L-shaped plate; 502. Fixed plate; 503. Motor 1; 504. Turntable; 505. Connecting rod; 506. Movable plate; 507. Limiting plate; 508. Supporting plate; 60. Cover box; 61. Feeding pipe; 62. Feeding cylinder; 63. Motor 2; 64. Screw conveyor; 65. Material gathering mechanism; 651. Electric push rod 2; 652. Pushing plate; 653. Side baffle plate. Detailed implementation mode
[0022] To make the technical problems, technical solutions and advantages to be solved by the present utility model clearer, the following will be described in detail with reference to the drawings and specific embodiments.
[0023] As shown in the attached Figure 1 to the attached Figure 5 An embodiment of the present utility model provides a boiler slag discharge device, including
[0024] The boiler main body 1, the bottom of the boiler main body 1 is fixedly installed with a slag discharge pipe 2, the bottom of the slag discharge pipe 2 is provided with a feeding chute 4, and the middle of the slag discharge pipe 2 is provided with a unclogging component 5;
[0025] The unclogging component 5 includes a reciprocating mechanism 50, a main shaft 51, and a ramming rod 52. The top of the reciprocating mechanism 50 is fixedly installed at the bottom of the area where the feeding chute 4 faces the slag discharge pipe 2. The bottom of the main shaft 51 is fixedly installed on the surface of the reciprocating mechanism 50, and the outer surface of the main shaft 51 is movably sleeved with the inner surface of the feeding chute 4. There are multiple ramming rods 52, and the bottom ends of the multiple ramming rods 52 are fixedly installed on the outer surface of the top end of the main shaft 51.
[0026] Among them, it also includes an installation component 3 and a splash-proof feeding component 6. The installation component 3 is arranged outside the feeding chute 4, and the splash-proof feeding component 6 is arranged at the end of the feeding chute 4 away from the slag discharge pipe 2.
[0027] Among them, the reciprocating mechanism 50 includes an L-shaped plate 501, a fixing plate 502, a connecting rod 505, a movable plate 506, and a supporting plate 508. The top end of the L-shaped plate 501 is fixedly installed at the bottom of the material guiding groove 4, and the bottom end is fixedly installed on the side surface of the fixing plate 502. At the bottom of the side surface of the fixing plate 502 close to the L-shaped plate 501, a first motor 503 is provided. The output end of the first motor 503 is fixedly installed with a turntable 504. The outer surface of the turntable 504 is rotatably installed at the bottom of the side surface of the fixing plate 502 away from the L-shaped plate 501. One end of the connecting rod 505 is movably sleeved on the inner surface of the turntable 504, and the other end is movably sleeved on the inner surface of the bottom end of the movable plate 506. The side surface of the movable plate 506 away from the connecting rod 505 is slidably installed on the side surface of the fixing plate 502 away from the L-shaped plate 501. Limiting plates 507 are arranged on the outer surfaces on both sides of the movable plate 506. The side end of the supporting plate 508 is fixedly installed on the side surface of the top of the movable plate 506. The top of the supporting plate 508 is fixedly installed at the bottom of the main shaft 51.
[0028] Among them, the installation assembly 3 includes hanging ears 30, vertical plates 32, and connecting plates 34. The hanging ears 30 are arranged on the surface of the slag discharge pipe 2. A hook 31 is snap-fitted inside the hanging ear 30. The bottom end of the hook 31 is rotatably installed on the outer surface of the material guiding groove 4. The top of the vertical plate 32 is fixedly installed at the bottom of the material guiding groove 4. A shaft rod 33 is rotatably installed in the middle of the two vertical plates 32. The inner surface of the connecting plate 34 is fixedly installed on the outer surface of the shaft rod 33. The bottom of the connecting plate 34 is fixedly installed with a first electric push rod 35;
[0029] By setting the installation assembly 3, the material guiding groove 4 is connected to the bottom of the slag discharge pipe 2 through the installation assembly 3. During use, the staff can control the first electric push rod 35 to extend, driving the connected connecting plate 34 and shaft rod 33 to move upward. The vertical plates 32 connected to both ends of the shaft rod 33 drive the connected material guiding groove 4 to move upward. After aligning the top end of the hook 31 with the inside of the hanging ear 30, the staff can control the first electric push rod 35 to contract, causing the connected material guiding groove 4 to move downward, driving the connected hook 31 to be snap-fitted inside the hanging ear 30.
[0030] Among them, the splash-proof feeding assembly 6 includes a shielding box 60, a feeding pipe 61, a screw conveyor 64, and a material gathering mechanism 65. The side surface of the shielding box 60 is fixedly installed on the side end of the material guiding groove 4. The top of the feeding pipe 61 is fixedly installed on the inner surface of the shielding box 60. The bottom of the feeding pipe 61 is fixedly installed with a feeding cylinder 62. A second motor 63 is fixedly installed on the side surface of the feeding cylinder 62. The output end of the second motor 63 is fixedly installed in the middle of the screw conveyor 64. The outer surface of the screw conveyor 64 is movably installed on the inner surface of the feeding cylinder 62. The material gathering mechanism 65 is arranged on the side surface of the shielding box 60 away from the feeding pipe 61.
[0031] Among them, the aggregating mechanism 65 includes the second electric push rod 651, the push plate 652, and the side baffle 653. The second electric push rod 651 is arranged on the outer surface of the shielding box 60. The outer surface of the push plate 652 is slidably installed on the inner surface of the shielding box 60. The middle of the push plate 652 is fixedly installed with the end of the second electric push rod 651. The side end of the side baffle 653 is fixedly installed on the surface of the push plate 652, and the outer surface of the side baffle 653 is slidably installed on the inner surface of the side of the shielding box 60 close to the second electric push rod 651;
[0032] By setting the aggregating mechanism 65, during the process of pouring materials from the material guiding groove 4 into the shielding box 60, the second electric push rod 651 can be controlled to reciprocate telescopically. The push plate 652 connected to the end of the second electric push rod 651 moves along the inside of the shielding box 60, and drives the side baffle 653 connected to the side to move horizontally along the inner surface at the junction of the shielding box 60 and the material guiding groove 4, thereby pushing the cinder into the inside of the blanking pipe 61.
[0033] The working process of the present utility model is as follows:
[0034] When discharging the cinder burned by the boiler main body 1 through the slag discharge pipe 2, the first motor 503 can be started. The turntable 504 connected to the output end of the first motor 503 rotates along the inner surface of the bottom of the fixed plate 502. While the end of the connecting rod 505 rotatably installed on the turntable 504 rotates inside the turntable 504, it rotates around the center of the turntable 504. Driving the other end of the connecting rod 505 to rotate along the inner surface of the bottom of the movable plate 506, while pulling the connected movable plate 506 to move up and down along the transverse groove formed by the middle of the two limit plates 507 and the fixed plate 502, so that the supporting plate 508 installed on the top of the movable plate 506 moves up and down reciprocally, thereby making the main shaft 51 installed on the top drive the tamping rod 52 installed on the top to move up and down inside the slag discharge pipe 2 along the inner surface of the material guiding groove 4, and then completing the dredging operation of the cinder inside the slag discharge pipe 2, avoiding the staff from being injured during the process of dredging the slag discharge pipe 2, and receiving the cinder through the material guiding groove 4 at the bottom of the slag discharge pipe 2, avoiding the material slag being discharged to the ground during the dredging process, thereby improving the cleaning efficiency;
[0035] During the process of discharging materials downward through the material guiding chute 4, the cinder will reach the inside of the shielding box 60 along the surface of the material guiding chute 4 and fall into the inside of the material conveying cylinder 62 through the blanking pipe 61. At this time, start the second motor 63, and the auger 64 connected to the output end of the second motor 63 rotates inside the material conveying cylinder 62 to guide the cinder to be transported in the material conveying cylinder 62 in a direction away from the second motor 63 until it falls into the inside of the operating loading vehicle or loading box from the open port on the side of the material conveying cylinder 62. Through the above structure, on the one hand, the blanking outlet of the cinder can be reduced, so that different loading tools can be adapted. On the other hand, the speed of the cinder discharging along the surface of the material guiding chute 4 can be eliminated, preventing it from splashing outside and causing personal injury and environmental pollution.
[0036] Finally, several points should be noted: First, in the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense. It can be a mechanical connection or an electrical connection, or it can be the internal communication of two components. It can be directly connected. "Up", "down", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the object being described changes, the relative position relationship may change;
[0037] Second: In the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. For other structures, reference can be made to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0038] Finally: The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A boiler slag removal device, characterized in that: include A boiler body (1), a slag discharge pipe (2) is fixedly mounted at the bottom of the boiler body (1), a material guide trough (4) is arranged at the bottom of the slag discharge pipe (2), and a dredging component (5) is arranged in the middle of the slag discharge pipe (2); The dredging assembly (5) comprises a reciprocating mechanism (50), a main shaft (51), and a tamping rod (52); the top of the reciprocating mechanism (50) is fixedly mounted on the bottom of the material guide trough (4) facing the slag discharge pipe (2); the bottom of the main shaft (51) is fixedly mounted on the surface of the reciprocating mechanism (50), and the outer surface of the main shaft (51) is movably connected to the inner surface of the material guide trough (4); a plurality of tamping rods (52) are provided, and the bottom ends of the plurality of tamping rods (52) are fixedly mounted on the outer surface of the top end of the main shaft (51).
2. The boiler slag removal device according to claim 1, characterized in that: It also comprises a mounting assembly (3) and an anti-splashing material discharge assembly (6), wherein the mounting assembly (3) is arranged outside the material guide trough (4), and the anti-splashing material discharge assembly (6) is arranged at the end of the material guide trough (4) away from the slag discharge pipe (2).
3. The boiler slag removal device according to claim 1, characterized in that: The reciprocating mechanism (50) comprises an L-shaped plate (501), a fixed plate (502), a connecting rod (505), a movable plate (506), and a supporting plate (508); the top end of the L-shaped plate (501) is fixedly mounted to the bottom of the material guide trough (4), and the bottom end is fixedly mounted to the side of the fixed plate (502); a motor 1 (503) is arranged at the bottom of the side of the fixed plate (502) close to the L-shaped plate (501); a rotating disk (504) is fixedly mounted at the output end of the motor 1 (503); and the outer surface of the rotating disk (504) and the fixed plate (502) are away from the L-shaped plate (501). The movable plate (506) is rotatably mounted at the bottom of the side thereof, one end of the connecting rod (505) is movably sleeved with the inner surface of the rotating disk (504), and the other end is movably sleeved with the inner surface of the bottom end of the movable plate (506), the side of the movable plate (506) away from the connecting rod (505) and the side of the fixed plate (502) away from the L-shaped plate (501) are slidably mounted, and the outer surfaces of both sides of the movable plate (506) are provided with limiting plates (507), the side ends of the supporting plate (508) are fixedly mounted with the side of the top of the movable plate (506), and the top of the supporting plate (508) is fixedly mounted with the bottom of the main shaft (51).
4. The boiler slag removal device according to claim 2, characterized in that: The mounting assembly (3) comprises a hanging ear (30), a vertical plate (32), and a connecting plate (34); the hanging ear (30) is arranged on the surface of the slag discharge pipe (2); a hook (31) is mounted inside the hanging ear (30) in a clamping manner; the bottom end of the hook (31) is rotatably mounted on the outer surface of the material guide trough (4); the top of the vertical plate (32) is fixedly mounted on the bottom of the material guide trough (4); a shaft (33) is rotatably mounted in the middle of the two vertical plates (32); the inner surface of the connecting plate (34) is fixedly mounted on the outer surface of the shaft (33); and an electric push rod (35) is fixedly mounted on the bottom of the connecting plate (34).
5. The boiler slag removal device according to claim 2, characterized in that: The splash-proof discharge assembly (6) comprises a shielding box (60), a discharge pipe (61), an auger (64), and a material gathering mechanism (65); the side of the shielding box (60) is fixedly mounted to the side end of the material guide trough (4); the top of the discharge pipe (61) is fixedly mounted to the inner surface of the shielding box (60); a feeding cylinder (62) is fixedly mounted to the bottom of the discharge pipe (61); a motor 2 (63) is fixedly mounted to the side of the feeding cylinder (62); the output end of the motor 2 (63) is fixedly mounted to the middle of the auger (64); the outer surface of the auger (64) is movably mounted to the inner surface of the feeding cylinder (62); and the material gathering mechanism (65) is arranged on the side of the shielding box (60) away from the discharge pipe (61).
6. The boiler slag removal device according to claim 5, characterized in that: The material gathering mechanism (65) comprises an electric push rod 2 (651), a push plate (652), and a side baffle (653); the electric push rod 2 (651) is arranged on the outer surface of the shielding box (60); the outer surface of the push plate (652) is slidably mounted on the inner surface of the shielding box (60); the middle part of the push plate (652) is fixedly mounted on the end of the electric push rod 2 (651); the side end of the side baffle (653) is fixedly mounted on the surface of the push plate (652); and the outer surface of the side baffle (653) is slidably mounted on the inner surface of the side of the shielding box (60) close to the electric push rod 2 (651).