Porcelain insulator firing device

Abstract

The utility model discloses a porcelain insulator firing device which comprises a resistance furnace, a first shaft rod and a second shaft rod, and the first shaft rod and the second shaft rod are rotatably connected in the resistance furnace in a penetrating mode. The porcelain insulator firing device has the advantages that the rotatable placing basket is adopted, when a porcelain insulator is fired, the magnetic insulator can be placed in the placing basket, the box door is closed, the resistance wire is started, the porcelain insulator is fired, in the firing process, the driving motor drives the first shaft rod to rotate, the second shaft rod is driven to rotate through the chain wheel and the chain, and the porcelain insulator is fired. The placing basket is always kept vertically upward through the rotating pin and synchronously rotates along with the rotation of the first shaft rod and the second shaft rod, and the distance between the porcelain insulator and the resistance wire and the firing heating surface are continuously switched, so that the firing uniformity and the working efficiency are fully improved; according to the device, synchronous firing of a large number of porcelain insulators can be realized by adopting a single driving motor, the structure is simpler, and the cost is lower.

Description

Technical Field

[0001] The utility model relates to the technical field of insulator production, and more specifically, to a firing device for porcelain insulators. Background Art

[0002] An insulator is a special insulating control device that plays an important role in overhead transmission lines. In the early years, insulators were mostly used on telegraph poles. Gradually, many disc-shaped insulators are hung at one end of the high-voltage wire connection tower. It is used to increase the creepage distance and is usually made of glass or ceramic, which is called an insulator. The insulator should not fail due to various mechanical and electrical stresses caused by changes in environmental and electrical load conditions. Otherwise, the insulator will not play a significant role and will damage the service life of the entire line.

[0003] After retrieval, it is found that the publication number is CN213421867U, and the name is a firing device for suspension insulators. This application proposes that during the production process of insulators, a firing device is required to bake the insulators. However, most current firing devices bake the insulators in a vertical position. Since the insulators are in a stationary state in the firing device, the surface is unevenly heated, resulting in inconsistent baking degrees of different parts of the insulators and affecting the overall baking quality. After the first motor starts normally, it causes the two second belt pulleys to drive the lead screw to rotate. Through the lead screw, the rectangular block drives the rectangular rod, the second connecting rod, and the fixing plate to move to the left. The workpiece is clamped and fixed by the two fixing plates. After the second motor starts normally, it causes the two first belt pulleys to drive the round rod and the sprocket to rotate. Through the two sprockets, the sprocket drives the first connecting rod, the second connecting rod, the fixing plate, and the workpiece to rotate slowly. The fixing plate drives the workpiece to rotate slowly. When the workpiece rotates, its outer wall is baked by the baking plate, improving the baking effect of the workpiece, making its outer wall more evenly heated. This device can effectively facilitate the user to bake the insulators. By slowly rotating the insulators, the baking effect of the insulators is improved, making their outer walls more evenly heated, and the baking quality of the insulators is higher. The operation is simpler and more convenient, and it better meets the actual use requirements. However, this application requires multiple motors to meet the function of synchronous firing of multiple porcelain insulators, and its connection and drive form is too complex, making it difficult to stably cope with high-temperature environments, with high production costs. Moreover, its clamping structure works synchronously. When installing insulators, multiple insulators need to be placed between the clamping structures at the same time, and then the motor is started for clamping, which requires multiple people to cooperate synchronously. At the same time, when disassembling the insulators, since the clamping structure releases the clamping synchronously, multiple people need to catch the insulators at the same time, otherwise the insulators will fall and be damaged, resulting in difficult picking and placing of the insulators and affecting the convenience of use. Further improvements can be made.

[0004] In view of the problems in the related art, no effective solution has been proposed yet. Utility Model Content

[0005] (I) Technical Problems to be Solved

[0006] In view of the deficiencies of the prior art, the present utility model provides a firing device for porcelain insulators, which has the advantages of convenient use, high working efficiency, and simple structure, thereby solving the problems in the above background art.

[0007] (II) Technical Solutions

[0008] In order to achieve the advantages of convenient use, high working efficiency, and simple structure, the specific technical solutions adopted by the present utility model are as follows:

[0009] A firing device for porcelain insulators includes a resistance furnace, a first shaft rod, and a second shaft rod. The first shaft rod and the second shaft rod are rotatably connected through the interior of the resistance furnace, and brackets are fixedly connected to both ends of the outer surfaces of the first shaft rod and the second shaft rod. A placement basket is rotatably connected between the brackets. Partition plates are fixedly connected at equal intervals inside the placement basket. A driving motor is fixedly installed on the outer surface of one end of the resistance furnace, and the output end of the driving motor is fixedly connected to one end of the first shaft rod. Sprockets are fixedly connected to the other ends of the first shaft rod and the second shaft rod, and the sprockets are connected by a chain. Resistance wires are fixedly installed on the inner wall of the resistance furnace, and a box door is hinged on the front facade of the resistance furnace.

[0010] Furthermore, rotating pins are fixedly connected to both ends of the top surface of the placement basket, circular holes are opened at the other ends of the brackets, and the rotating pins pass through the circular holes and are rotatably connected to the circular holes.

[0011] Furthermore, through holes are evenly and densely opened on the surface of the placement basket.

[0012] Furthermore, a plurality of placement baskets are arranged at equal angles along the central axes of the first shaft rod and the second shaft rod respectively.

[0013] Furthermore, multiple groups of resistance wires are evenly and densely distributed.

[0014] Furthermore, legs are fixedly installed at the corners of the bottom surface of the resistance furnace.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, the present utility model provides a firing device for porcelain insulators, which has the following beneficial effects:

[0017] (1) The utility model adopts a rotatable placement basket. When firing porcelain insulators, the magnetic insulators can be placed in the placement basket. Subsequently, the door of the box is closed, and the resistance wire is started to fire the porcelain insulators. During the firing process, the driving motor drives the first shaft to rotate, drives the second shaft to rotate through the sprocket and chain, and then drives the bracket to rotate. The placement basket always remains vertically upward through the rotating pin and rotates synchronously with the rotation of the first shaft and the second shaft, continuously switching the distance between the porcelain insulator and the resistance wire and the firing heating surface, thereby fully improving the firing uniformity and working efficiency. At the same time, the device can realize the synchronous firing of a large number of porcelain insulators with a single driving motor, with a simpler structure and lower cost.

[0018] (2) The utility model adopts a placement basket and a partition. The porcelain insulators are placed between the partitions to avoid mutual collision. The staff can directly place the magnetic insulators into the interior of the placement basket one by one, and can directly take out the fired magnetic insulators one by one, which is very convenient to operate and significantly improves the convenience of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the following-described drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0020] Figure 1 is the external structure schematic diagram of a porcelain insulator firing device proposed by the present utility model;

[0021] Figure 2 is the structure schematic diagram of the placement basket proposed by the present utility model;

[0022] Figure 3 is the structure schematic diagram of the first shaft proposed by the present utility model;

[0023] Figure 4 is the internal structure schematic diagram of a porcelain insulator firing device proposed by the present utility model.

[0024] In the figure:

[0025] 1. Resistance furnace; 2. First shaft; 3. Second shaft; 4. Bracket; 5. Placement basket; 6. Partition; 7. Through hole; 8. Resistance wire; 9. Rotating pin; 10. Driving motor; 11. Sprocket; 12. Chain; 13. Leg; 14. Door of the box; 15. Round hole. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] To further illustrate each embodiment, the present utility model provides accompanying drawings, which are a part of the disclosure of the present utility model. They are mainly used to illustrate the embodiments and can be combined with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those of ordinary skill in the art should be able to understand other possible implementation manners and the advantages of the present utility model. The components in the drawings are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0027] According to an embodiment of the present utility model, a firing device for porcelain insulators is provided.

[0028] Now, the present utility model will be further described in conjunction with the accompanying drawings and specific implementation manners. As Figures 1-4 shown, a firing device for porcelain insulators according to an embodiment of the present utility model includes a resistance furnace 1, a first shaft rod 2, and a second shaft rod 3. The first shaft rod 2 and the second shaft rod 3 are rotatably connected through the interior of the resistance furnace 1. Both the first shaft rod 2 and the second shaft rod 3 are rotatably connected to the resistance furnace 1 through bearings. Both ends of the outer surfaces of the first shaft rod 2 and the second shaft rod 3 are fixedly connected with brackets 4, and a placement basket 5 is rotatably connected between the brackets 4. The interior of the placement basket 5 is fixedly connected with partitions 6 at equal intervals. One end of the outer surface of the resistance furnace 1 is fixedly installed with a driving motor 10, and the output end of the driving motor 10 is fixedly connected to one end of the first shaft rod 2. The other ends of the first shaft rod 2 and the second shaft rod 3 are both fixedly connected with sprockets 11, and the sprockets 11 are connected by a chain 12. The inner wall of the resistance furnace 1 is fixedly installed with heating wires 8, and a box door 14 is hinged on the front facade of the resistance furnace 1. When firing porcelain insulators, the magnetic insulators can be placed in the storage basket. Subsequently, the box door 14 is closed, and the heating wires 8 are started to fire the porcelain insulators. During the firing process, the driving motor 10 drives the first shaft rod 2 to rotate, drives the second shaft rod 3 to rotate through the sprockets 11 and the chain 12, and then drives the brackets 4 to rotate. The placement basket 5 always remains vertically upward through the rotating pins 9 and rotates synchronously with the rotation of the first shaft rod 2 and the second shaft rod 3, continuously switching the distance between the porcelain insulators and the heating wires 8 and the firing heating surface, thereby fully improving the firing uniformity and working efficiency. At the same time, this device can achieve the synchronous firing of a large number of porcelain insulators with a single driving motor 10, with a simpler structure and lower cost. At the same time, the porcelain insulators are placed between the partitions 6 to avoid mutual collision. The staff can directly place the magnetic insulators into the placement basket 5 one by one, and can directly take out the fired magnetic insulators one by one, which is very convenient to operate and significantly improves the convenience of use.

[0029] In one embodiment, both ends of the top surface of the placement basket 5 are fixedly connected with rotating pins 9. The other ends of the brackets 4 are provided with round holes 15. The rotating pins 9 penetrate through the round holes 15 and are rotatably connected to the round holes 15. The rotating pins 9 are rotatably connected to the round holes 15 through bearings, which is a common connection structure.

[0030] In one embodiment, the surface of the placement basket 5 is evenly and densely provided with through holes 7, which facilitates ventilation and improves the uniformity of firing.

[0031] In one embodiment, a plurality of placement baskets 5 are arranged at equal angles along the central axes of the first shaft rod 2 and the second shaft rod 3 respectively, expanding the volume and improving the firing efficiency.

[0032] In one embodiment, multiple groups of resistance wires 8 are evenly and densely distributed, improving the uniformity of heating.

[0033] In one embodiment, legs 13 are fixedly installed at the bottom corners of the resistance furnace 1, which is a common structure in the art.

[0034] Working principle:

[0035] When firing porcelain insulators, the magnetic insulators can be placed in the storage basket. Subsequently, the box door 14 is closed, and the resistance wire 8 is activated to fire the porcelain insulators. During the firing process, the driving motor 10 drives the first shaft rod 2 to rotate, drives the second shaft rod 3 to rotate through the sprocket 11 and the chain 12, and then drives the bracket 4 to rotate. The placement basket 5 always remains vertically upward through the rotating pin 9 and rotates synchronously with the rotation of the first shaft rod 2 and the second shaft rod 3, continuously switching the distance between the porcelain insulators and the resistance wire 8 and the firing heating surface, thereby fully improving the uniformity of firing and the working efficiency. At the same time, this device can realize the synchronous firing of a large number of porcelain insulators with a single driving motor 10, the structure is simpler, and the cost is lower. At the same time, the porcelain insulators are placed between the partitions 6 to avoid mutual collision. The staff can directly place the magnetic insulators into the placement basket 5 one by one, and can directly take out the fired magnetic insulators one by one, and the operation is very convenient, significantly improving the convenience of use.

[0036] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "setting", "connection", "fixation", "swivel connection" and the like shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0037] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A porcelain insulator sintering device, characterized in that: The invention comprises a resistance furnace (1), a first shaft (2) and a second shaft (3), wherein the resistance furnace (1) is internally penetrated by the first shaft (2) and the second shaft (3) and is rotatably connected thereto, and both ends of the outer surfaces of the first shaft (2) and the second shaft (3) are fixedly connected to brackets (4), and a placement basket (5) is rotatably connected between the brackets (4), and partitions (6) are fixedly connected to the inside of the placement basket (5) at equal intervals, a driving motor (10) is fixedly installed on the outer surface of one end of the resistance furnace (1), and the output end of the driving motor (10) is fixedly connected to one end of the first shaft (2), the other ends of the first shaft (2) and the second shaft (3) are fixedly connected to sprockets (11), and the sprockets (11) are connected via chains (12), a resistance wire (8) is fixedly installed on the inner wall of the resistance furnace (1), and a box door (14) is hinged on the front face of the resistance furnace (1).

2. A porcelain insulator sintering device according to claim 1, characterized in that: Both ends of the top surface of the placement basket (5) are fixedly connected with a rotating pin (9), and the other end of the bracket (4) is provided with a circular hole (15), and the rotating pin (9) passes through the circular hole (15) and is rotatably connected to the circular hole (15).

3. A porcelain insulator sintering device according to claim 1, characterized in that: The surface of the placement basket (5) is evenly and densely provided with through holes (7).

4. The porcelain insulator sintering device according to claim 1, characterized in that: A plurality of the placement baskets (5) are arranged at equal angles along the central axis of the first shaft (2) and the second shaft (3).

5. The porcelain insulator sintering device according to claim 1, characterized in that: The resistance wires (8) are evenly and densely distributed in multiple groups.

6. The porcelain insulator sintering device according to claim 1, characterized in that: Support legs (13) are fixedly installed at the corners of the bottom surface of the resistance furnace (1).

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