Device for improving flatness of charge level of sintering machine

By designing a sintering machine material surface leveling device that combines line contact and surface contact, the existing equipment has solved the problem of excessive tightness and poor breathability of the material layer, which has achieved better material surface flatness and breathability, and improved the finished product quality of sintered ore.

CN223036877UActive Publication Date: 2025-06-27FUJIAN QUANZHOU MINGUANG IRON & STEEL CO LTD
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Patent Information

Application Number
CN202422261230.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-06-27
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

When the existing sintering machine surface leveling equipment is flattened, the material layer is too tight, poor breathability, and difficult to completely flatten, affecting the quality of the sintered ore.

Method used

A device for improving the flatness of the material surface of the sintering machine is designed, which includes a main rotating shaft, a power motor, a spiral blade and a flat blade. Through the line contact and surface contact, the material surface is uniformly flat.

Benefits of technology

This device makes the surface flatter, the material layer is compact and moderate, and has uniform breathability, effectively improving the finished product quality of sintered ore.

✦ Generated by Eureka AI based on patent content.

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Abstract

A device for improving the flatness of the charge level of a sintering machine comprises a main rotating shaft, the main rotating shaft is installed on a power motor, a front supporting bearing and a rear supporting bearing are installed at the two ends of the main rotating shaft respectively, and a first spiral blade, a flat blade and a second spiral blade are installed on the main rotating shaft from left to right. The flat blade is arranged between the first spiral blade and the second spiral blade, and the first spiral blade, the flat blade and the second spiral blade are located between the front supporting bearing and the rear supporting bearing. The material flattening device has the advantages that the material flattening device and the sintering material face are in linear contact and face contact at the same time, the flatness of the material face is better, a material layer is compact and moderate, uniform air permeability is achieved, and the finished product quality of sintered ore is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the field of sintering machine surface equipment, and particularly relates to a device for improving the flatness of the sintering machine surface. Background Art

[0002] In sintering production, sintering material distribution directly affects the output and quality of sinter. The process requires that the sintering material distribution must be uniform and flat. The situation of material distribution has a great influence on the flatness and air permeability of the surface.

[0003] In the prior art, a round roller leveling device or a scraper leveling device is used to level the sintering surface: raw materials fall from the bin to the feeding system, and after passing through the feeding system, they cover the sintering machine trolley and are leveled by the round roller leveling device or the scraper leveling device. In the actual production process, due to the large self-weight of the round roller leveling device, the leveled material layer is too compact, resulting in poor air permeability of the material layer, and it is difficult to scrape flat the deeper grooves on the surface, and the flatness of the surface is poor, seriously affecting the quality of sinter; while the scraper leveling device is in line contact with the surface, it is difficult to form a relatively flat surface, and it is easy to cause grooves on the leveled surface due to local wear or bonded material of the scraper. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a device for improving the flatness of the sintering machine surface in view of the deficiencies and defects in the prior art. The leveling device has both line contact and surface contact with the sintering surface at the same time, making the surface flatness better, the material layer compactness moderate, having uniform air permeability, and effectively improving the finished product quality of sinter.

[0005] To achieve the above purpose, the utility model adopts the following technical solutions: A device for improving the flatness of the sintering machine surface, which includes a main rotating shaft 3. The main rotating shaft 3 is installed on a power motor 1, and front support bearings 2 and rear support bearings 7 are respectively installed at both ends of the main rotating shaft 3. A first spiral blade 4, a flat blade 5 and a second spiral blade 6 are respectively installed on the main rotating shaft 3 from left to right. The flat blade 5 is arranged between the first spiral blade 4 and the second spiral blade 6, and the first spiral blade 4, the flat blade 5 and the second spiral blade 6 are located between the front support bearing 2 and the rear support bearing 7.

[0006] Further, the spiral directions of the first spiral blade 4 and the second spiral blade 6 are opposite.

[0007] Further, the first spiral blade 4 includes a fixed bottom plate 42, the fixed bottom plate 42 is welded on the main rotating shaft 3, and one side of the fixed bottom plate 42 is connected with an end face inclined plate 41 through a connecting bolt 43.

[0008] Further, there are at least four groups of the flat blades 5, and they are evenly distributed on the main rotating shaft 3.

[0009] Further, the flat blade 5 is made of a steel plate with a thickness of 20 mm.

[0010] After adopting the above technical solution, the beneficial effects of the present utility model are as follows: The flat material device has line contact and surface contact with the sintering material surface at the same time, making the material surface flatter, the material layer compact and moderate, with uniform air permeability, and effectively improving the finished product quality of sintered ore. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0012] Figure 1 is a schematic structural diagram of the present utility model.

[0013] Figure 2 is Figure 1 an enlarged structural diagram of part A in

[0014] Figure 3 is Figure 1 an enlarged structural diagram of part B in

[0015] Figure 4 is Figure 1 a sectional structural diagram of part C in

[0016] Figure 5 is a schematic structural diagram of Embodiment 2 of the present utility model.

[0017] Description of the reference numerals: power motor 1, front support bearing 2, main rotating shaft 3, first spiral blade 4, flat blade 5, second spiral blade 6, rear support bearing 7, continuous blade 8, blade convex block 9, end face inclined plate 41, fixed bottom plate 42, connecting bolt 43. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] Referring to Figures 1 - 5 shown, the technical solution adopted in this specific embodiment is as follows: It includes a main rotating shaft 3, the main rotating shaft 3 is installed on the power motor 1, and front support bearings 2 and rear support bearings 7 are respectively installed at both ends of the main rotating shaft 3. A first spiral blade 4, a flat blade 5 and a second spiral blade 6 are respectively installed on the main rotating shaft 3 from left to right. The flat blade 5 is arranged between the first spiral blade 4 and the second spiral blade 6, and the first spiral blade 4, the flat blade 5 and the second spiral blade 6 are located between the front support bearing 2 and the rear support bearing 7.

[0019] More specifically, the spiral direction of the first spiral blade 4 is opposite to that of the second spiral blade 6. The mixture is transported from both sides to the flat blade 5 by the opposite first spiral blade 4 and second spiral blade 6.

[0020] More specifically, the first spiral blade 4 includes a fixed bottom plate 42, the fixed bottom plate 42 is welded on the main rotating shaft 3, and one side of the fixed bottom plate 42 is connected with an end face inclined plate 41 through a connecting bolt 43.

[0021] More specifically, at least four groups of flat blades 5 are provided and are evenly distributed on the main rotating shaft 3. The multiple groups of flat blades 5 can prevent the flatness of the material surface from being affected by wear during long-term load operation.

[0022] More specifically, the flat blade 5 is prepared from a steel plate with a thickness of 20 mm. The 20-mm steel plate can ensure the strength of the flat blade 5.

[0023] A continuous blade 8 is provided on the main rotating shaft 3, and blade bumps 9 are fixedly connected to both sides of the continuous blade 8. The use of the continuous blade 8 can ensure the smoother flow of the mixture, while the blade bumps 9 can increase the resistance.

[0024] The working principle of the present utility model: During sintering production, this flat material device is installed in front of the original flat material device and its height is fixed. Then, the main rotating shaft 3 is driven by the power motor 1. At this time, the first spiral blade 4 and the second spiral blade 6 in two opposite directions will move the mixture to the flat blade 5, and the flatness operation of the mixture is carried out through multiple flat blades 5.

[0025] The above is only used to illustrate the technical solution of the present utility model and not to limit it. Any other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solution of the present utility model should be covered within the scope of the claims of the present utility model as long as they do not depart from the spirit and scope of the technical solution of the present utility model.

Claims

1. A device for improving the flatness of a sintering machine material surface, characterized in that: It comprises a main rotating shaft (3), the main rotating shaft (3) is mounted on a power motor (1), and a front support bearing (2) and a rear support bearing (7) are respectively mounted on both ends of the main rotating shaft (3), a first spiral blade (4), a flat blade (5) and a second spiral blade (6) are respectively mounted on the main rotating shaft (3) from left to right, the flat blade (5) is arranged between the first spiral blade (4) and the second spiral blade (6), and the first spiral blade (4), the flat blade (5) and the second spiral blade (6) are located between the front support bearing (2) and the rear support bearing (7).

2. The device for improving the flatness of the sintering machine material surface according to claim 1, characterized in that: The spiral direction of the first spiral blade (4) is opposite to the spiral direction of the second spiral blade (6).

3. The device for improving the flatness of the sintering machine material surface according to claim 1, characterized in that: The first spiral blade (4) comprises a fixed base plate (42), the fixed base plate (42) is welded to the main rotating shaft (3), and one side of the fixed base plate (42) is connected to an end surface inclined plate (41) via a connecting bolt (43).

4. The device for improving the flatness of the material surface of a sintering machine according to claim 1, characterized in that: The flat blades (5) are provided in at least four groups and are evenly distributed on the main rotating shaft (3).

5. The device for improving the flatness of the material surface of a sintering machine according to claim 1, characterized in that: The flat blades (5) are made of 20 mm thick steel plates.

6. The device for improving the flatness of the material surface of a sintering machine according to claim 1, characterized in that: The main rotating shaft (3) is provided with a continuous blade (8), and blade protrusions (9) are fixedly connected to both sides of the continuous blade (8).