Uniform alloy adding device
By designing an alloy uniform addition device, precise depth control of alloy is achieved by using the movement of the lifting rod and the lifting frame, the problem of lack of depth control in the traditional alloy addition process is solved, and the fusion efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422022895.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The lack of a depth control mechanism during the addition of traditional alloys, which causes melted metal to float easily on the surface and not easily fully fused with the base metal, resulting in unstable quality and low production efficiency.
An alloy uniform addition device is designed, including a lifting rod and a lifting frame. The movement of the lifting rod and a lifting frame is driven by the attachment of the trolley hook and hook and loop, realizing the precise depth control of the alloy and ensuring that the alloy and the base metal are fully mixed.
By precisely controlling the addition depth of the alloy, the fusion efficiency is improved, the uniform distribution of chemical components is ensured, the quality of the final product is improved, and the adverse reactions caused by excessive local chlorine content are reduced.
Smart Images
Figure CN223036887U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of alloy addition, and particularly relates to an alloy uniform addition device. Background Technique
[0002] Alloy addition is a metallurgical process aimed at mixing different metal elements or substances in a specific proportion and forming an alloy with specific properties through the processes of melting and solidification. This process is usually used to improve the properties of metal materials, such as enhancing hardness, improving corrosion resistance or changing its electrical conductivity, etc.
[0003] Traditional alloy addition usually adopts manual operation, melting different metal elements separately and then conducting physical mixing. This method is widely used in the initial alloy production due to its simple operation. However, this method has significant limitations, such as inability to precisely control the composition distribution, susceptibility to environmental factors, low fusion efficiency, etc. These limitations have led to unstable alloy quality and limited production efficiency.
[0004] In the traditional addition process, due to the lack of an effective depth control mechanism, the melted metal easily floats on the surface and is not easily fully fused with the base metal. In addition, too high local chlorine content will cause adverse reactions, such as generating excessive zinc ash, which not only causes waste of raw materials, but may also affect the quality and performance of the final product. At the same time, the local failure of the injection solvent may lead to the phenomenon of missing plating, further reducing the product quality. Content of the Utility Model
[0005] The purpose of the utility model is to provide an alloy uniform addition device to solve the problem that due to the lack of an effective depth control mechanism, the melted metal easily floats on the surface and is not easily fully fused with the base metal.
[0006] To achieve the above-mentioned utility model purpose, the utility model adopts the following technical scheme: an alloy uniform addition device, including a lifting rod, the bottom end of the lifting rod is fixed with a lifting frame, several communication holes are respectively opened on the front and rear sides of the lifting frame, several blocking blocks are respectively fixed on the left and right sides of the inner wall of the lifting frame, and feeding ports are respectively opened on the left and right sides of the top surface of the lifting frame.
[0007] Preferably, a hook ring is fixed at the top end of the lifting rod, a crane hook is arranged above the top end of the lifting rod, and the crane hook is hung on the hook ring.
[0008] Preferably, an installation groove is opened on one side of the lifting rod, and a depth measuring ruler is fixed inside the installation groove.
[0009] Preferably, a protective chamber is provided on the outer wall of the lifting rod. The bottom surface of the protective chamber is fixed to the edge of the top surface of the zinc pot. A limiting opening is provided on the top surface of the protective chamber, and the bottom end of the lifting rod is located within the limiting opening.
[0010] Preferably, two fixing plates are fixed to the top surface of the protective chamber. At the top end between the two fixing plates, two limiting blocks are fixed. The two limiting blocks are in contact with each other, and the middle position of the lifting rod is located between the two limiting blocks.
[0011] Preferably, mounting plates are respectively fixed to the left and right sides of the front side of the protective chamber, and a protective door is rotatably connected to the mounting plates through hinges.
[0012] Compared with the prior art, an alloy uniform addition device adopting the above technical solution has the following beneficial effects:
[0013] First, during use, the staff starts the overhead crane. At this time, the overhead crane drives the overhead crane hook to move upward. By hooking the overhead crane hook and the hook ring, the lifting rod is driven to move upward. At this time, the lifting frame can be lifted from the inside of the zinc pot. The staff can throw the alloy into the inside of the lifting frame through the feeding port. Through a number of blocking blocks, it is ensured that the alloy will not fall when entering the lifting frame, ensuring the safety during alloy addition and preventing accidental alloy dropping from causing harm or loss;
[0014] After the feeding is completed, the staff starts the overhead crane again. At this time, the overhead crane drives the overhead crane hook to move downward, so as to send the alloy in the lifting frame into the inside of the zinc pot. Using the overhead crane hook and the lifting rod to lift and lower the lifting frame can accurately control the addition depth of the alloy, enabling the alloy to be mixed with the base metal at a deeper level, thereby effectively improving the fusion efficiency. This deep mixing ensures a more uniform chemical composition distribution, thereby improving the quality of the final product. At the same time, it reduces adverse reactions caused by excessive local chlorine content, such as the generation of excessive zinc ash. This not only reduces raw material waste, but also reduces the need for subsequent treatment of these chemical by-products;
[0015] Second, during use, the position of the lifting frame can be intuitively known through the depth measuring ruler, improving the operation efficiency. Through the two limiting blocks, it can be ensured that the lifting rod will not deviate during the process of driving the lifting frame to descend, thereby ensuring the stable operation of the overall device. Through the protective chamber and the protective door, the lifting and lowering of the lifting frame can be protected, ensuring that the staff will not come into contact with the splashed high-temperature aluminum-zinc liquid, improving the safety of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a perspective view of the embodiment.
[0017] Figure 2Exploded perspective view of the embodiment.
[0018] Figure 3 Perspective view of the lifting rod of the embodiment.
[0019] Figure 4 Perspective view of the lifting frame of the embodiment.
[0020] Figure 5 Installation schematic diagram of the protective bin and the zinc pot of the embodiment.
[0021] In the figure: 1, lifting rod; 2, lifting frame; 3, communication hole; 4, blocking block; 5, feeding port; 6, installation groove; 7, depth measuring ruler; 8, hook ring; 9, overhead crane hook; 10, fixing plate; 11, limiting block; 12, protective bin; 13, limiting port; 14, mounting plate; 15, protective door. Detailed implementation manners
[0022] The following will describe in detail the preferred embodiments of the present invention with reference to the accompanying drawings.
[0023] As Figures 1-4 shown, an alloy uniform addition device includes a lifting rod 1, a lifting frame 2 is fixed to the bottom end of the lifting rod 1, a plurality of communication holes 3 are respectively formed in the front and rear sides of the lifting frame 2, a plurality of blocking blocks 4 are respectively fixed to the left and right sides of the inner wall of the lifting frame 2, feeding ports 5 are respectively formed in the left and right sides of the top surface of the lifting frame 2, a hook ring 8 is fixed to the top end of the lifting rod 1, an overhead crane hook 9 is arranged above the top end of the lifting rod 1, and the overhead crane hook 9 is hooked to the hook ring 8.
[0024] During use, the staff starts the overhead crane. At this time, the overhead crane drives the overhead crane hook 9 to move upward. By hooking the overhead crane hook 9 to the hook ring 8, the lifting rod 1 is driven to move upward. At this time, the lifting frame 2 can be lifted from the inside of the zinc pot. The staff can throw the alloy into the inside of the lifting frame 2 through the feeding port 5. The plurality of blocking blocks 4 ensure that the alloy will not fall when entering the lifting frame 2, ensuring safety when adding the alloy and preventing the alloy from accidentally falling and causing injury or loss.
[0025] When the feeding is completed, the staff starts the overhead crane again. At this time, the overhead crane drives the overhead crane hook 9 to move downward, so as to send the alloy in the lifting frame 2 into the inside of the zinc pot. Using the overhead crane hook 9 and the lifting rod 1 to lift and lower the lifting frame 2 can accurately control the addition depth of the alloy, so that the alloy can be mixed with the base metal at a deeper level, thereby effectively improving the fusion efficiency. This deep mixing ensures a more uniform chemical composition distribution, thereby improving the quality of the final product. At the same time, it reduces adverse reactions caused by excessive local chlorine content, such as the generation of excessive zinc ash. This not only reduces raw material waste, but also reduces the need for subsequent treatment of these chemical by-products.
[0026] As Figures 1-5 shown, an installation groove 6 is formed on one side of the lifting rod 1, a depth measuring ruler 7 is fixed inside the installation groove 6, a protective chamber 12 is arranged on the outer wall of the lifting rod 1, the bottom surface of the protective chamber 12 is fixed to the top edge of the zinc pot, a limiting port 13 is formed on the top surface of the protective chamber 12, the bottom end of the lifting rod 1 is located inside the limiting port 13, two fixing plates 10 are fixed to the top surface of the protective chamber 12, two limiting blocks 11 are fixed to the top end between the two fixing plates 10, the two limiting blocks 11 are in contact with each other, the middle position of the lifting rod 1 is located between the two limiting blocks 11, mounting plates 14 are respectively fixed to the left and right sides of the front side of the protective chamber 12, and a protective door 15 is rotatably connected to the mounting plates 14 through hinges.
[0027] During use, the position of the lifting frame 2 can be intuitively known through the depth measuring ruler 7, improving the operation efficiency. Through the two limiting blocks 11, it can be ensured that the lifting rod 1 will not deviate during the process of driving the lifting frame 2 to descend, thereby ensuring the stable operation of the overall device. Through the protective chamber 12 and the protective door 15, the lifting and descending of the lifting frame 2 can be protected, ensuring that the staff will not come into contact with the splashed high-temperature aluminum-zinc liquid, and improving the safety of the staff.
[0028] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. An alloy uniform addition device, comprising a lifting rod (1), characterized in that: A lifting frame (2) is fixed to the bottom end of the lifting rod (1), a plurality of connecting holes (3) are respectively provided on the front and rear sides of the lifting frame (2), a plurality of blocking blocks (4) are respectively fixed on the left and right sides of the inner wall of the lifting frame (2), and a material inlet (5) is respectively provided on the left and right sides of the top surface of the lifting frame (2).
2. The alloy uniform addition device according to claim 1, characterized in that: A hook ring (8) is fixed to the top end of the lifting rod (1), and a crane hook (9) is arranged above the top end of the lifting rod (1), and the crane hook (9) is hooked to the hook ring (8).
3. The alloy uniform addition device according to claim 1, characterized in that: A mounting groove (6) is provided on one side of the lifting rod (1), and a depth measuring ruler (7) is fixed inside the mounting groove (6).
4. The alloy uniform addition device according to claim 1, characterized in that: The outer wall of the lifting rod (1) is provided with a protective bin (12), the bottom surface of the protective bin (12) is fixed to the edge of the top surface of the zinc pot, the top surface of the protective bin (12) is provided with a limiting opening (13), and the bottom end of the lifting rod (1) is located in the limiting opening (13).
5. The alloy uniform addition device according to claim 4, characterized in that: Two fixing plates (10) are fixed to the top surface of the protection bin (12), two limit blocks (11) are fixed at the top between the two fixing plates (10), the two limit blocks (11) are fitted together, and the middle position of the lifting rod (1) is located between the two limit blocks (11).
6. The alloy uniform addition device according to claim 4, characterized in that: Mounting plates (14) are fixed to the left and right sides of the front side of the protection bin (12), respectively, and a protection door (15) is rotatably connected to the mounting plate (14) via a hinge.