Cleaning tool for waste heat boiler caking
By designing a cleaning tool for waste heat boiler, including handle sleeves, arc connecting rods and cleaning plates, the problems of low cleaning efficiency, high labor intensity and poor operational safety in the prior art are solved, and a fast and safe cleaning effect is achieved, and the stability of system production is ensured.
Patent Information
- Application Number
- CN202421608547.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-07-08
AI Technical Summary
The prior art lacks special cleaning tools when cleaning large blocks on waste heat boiler sieve, resulting in low cleaning efficiency, high labor intensity and poor operational safety.
A cleaning tool including a handle sleeve, a curved connecting rod and a cleaning board is designed to avoid shaking of the cleaning board through the design of the curved connecting rod and improve cleaning efficiency through an adjustable cleaning board angle.
It realizes the rapid and safe cleaning of large blocks on the screen, which reduces the intensity of manual labor, improves cleaning efficiency, and ensures continuous and stable system production.
Smart Images

Figure CN223036913U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste heat boilers, and particularly relates to a cleaning tool for caking of waste heat boilers. Background Art
[0002] The flue gas generated after the zinc concentrate is roasted in the fluidized bed roaster first passes through the waste heat boiler for cooling and dust removal. The flue gas contains metal oxides. A large amount of molten metal oxides such as copper, lead, and zinc are cooled to form dense, hard, and high-strength ash deposits when they encounter the cooling surfaces (water walls, slag-removing tube screens, convection tube bundles) of the waste heat boiler. The enrichment of the ash deposits to form caking not only causes the heat exchange efficiency of the waste heat boiler to decrease, the evaporation capacity to drop, and the flue gas temperature to rise, but also the large-area shedding affects the normal operation of subsequent facilities and even affects the stability of the entire production system. Therefore, it is necessary to regularly clean the ash in the waste heat boiler.
[0003] At present, most of the ash cleaning is carried out by combining two methods: blasting ash cleaning and elastic mechanical vibration ash cleaning. However, there are still some cakings (large cakings) that fall off and get stuck on the grizzly screen at the top of the boiler scraper conveyor and cannot be discharged normally. As a result, the grizzly screen at the top of the boiler scraper conveyor is severely clogged with ash, and it is difficult to clean the cakings on the grizzly screen. When using a galvanized elbow and a steel bar for cleaning, it is easy to get stuck on the grizzly screen, and the safety is relatively poor. The lack of a dedicated cleaning tool increases the labor intensity of workers, the cleaning efficiency of the boiler cakings is low, and the long-term reduction of air volume and material affects the stable operation of the production system. Content of the Utility Model
[0004] In order to solve the technical problem of quickly cleaning the cakings on the grizzly screen without a dedicated cleaning tool, the utility model provides a cleaning tool for caking of waste heat boilers, which has a simple structure, convenient operation, can timely and conveniently clean the large cakings on the grizzly screen, reduces the labor intensity of people, can improve the cleaning efficiency when people use it to clean the large cakings, and at the same time, it will not get stuck on the grizzly screen, improving the operation safety. At the same time, it ensures the continuous and stable production of the system.
[0005] The utility model provides a cleaning tool for caking of waste heat boilers, including a handle sleeve, a connecting rod, and a cleaning plate. The connecting rod has a curvature. One end of the connecting rod is fixedly connected to the handle sleeve, and the other end is rotatably connected to the cleaning plate. The cleaning tool further includes a first arc-shaped rod and a second arc-shaped rod that are rotatably connected. One end of the first arc-shaped rod away from the second arc-shaped rod is rotatably connected to the cleaning plate. A plurality of slots are arranged on the connecting rod, and one end of the second arc-shaped rod away from the first arc-shaped rod is inserted into one of the slots. One end of the second arc-shaped rod away from the first arc-shaped rod is detachably connected to the connecting rod.
[0006] Furthermore, a plurality of slots are arranged on the connecting rod, and one end of the second arc-shaped rod away from the first arc-shaped rod is inserted into one of the slots.
[0007] Furthermore, the cleaning tool further includes a support rod and two reinforcing rods. The support rod is disposed on the connecting rod and above a plurality of slots. The two reinforcing rods are respectively rotatably disposed on both sides of the support rod. An elastic pad is disposed at one end of each reinforcing rod away from the support rod. A circular groove is disposed on the connecting rod, and the two elastic pads are both snapped into the circular groove. The support rod is fixed on the connecting rod, and the two reinforcing rods are rotated. The elastic pads at one ends of the two reinforcing rods away from the support rod are snapped into the circular groove, so as to enhance the structure of the connecting rod and further prevent the connecting rod from shaking.
[0008] Furthermore, a through hole is disposed on the connecting rod above the circular groove. The support rod is passed through the through hole and the two reinforcing rods are located on both sides of the through hole; slots are disposed on both sides of the support rod, and one end of each reinforcing rod is rotatably disposed in the slot through a shaft pin. The connecting rod is passed through the through hole and remains fixed on the through hole. The reinforcing rod is rotatably connected to the support rod through the shaft pin and the slot.
[0009] Furthermore, two handle sleeves are sleeved. One end of the connecting rod is provided with a cross bar, and two external thread segments are equally spaced on the cross bar. Threaded holes are disposed on the two handle sleeves, and each handle sleeve is threadedly connected to the external thread segment through the threaded hole. The handle sleeve is fixed on the cross bar through the cooperation of the threaded hole and the external thread segment.
[0010] Furthermore, a rotating shaft is disposed at the other end of the connecting rod. Two shaft sleeves are symmetrically disposed on the cleaning plate, and the two shaft sleeves are both sleeved on the rotating shaft and can rotate relative to the rotating shaft. The cleaning plate is rotatably connected to the other end of the connecting rod through the cooperation of the rotating shaft and the two shaft sleeves.
[0011] Furthermore, a transfer shaft is disposed at one end of each of the first arc-shaped rod and the second arc-shaped rod. The transfer shafts on the first arc-shaped rod and the second arc-shaped rod are rotatably connected through a first hinge shaft; a bearing seat is disposed on the cleaning plate, a bearing rod is disposed at the other end of the first arc-shaped rod and the bearing rod is rotatably connected to the bearing seat; a clamping shaft is disposed on the end surface of the other end of the second arc-shaped rod corresponding to the slot, and the clamping shaft is snapped into one of the slots.
[0012] Furthermore, hanging rings are disposed on both the clamping shaft and the plurality of slots. The hanging rings on the clamping shaft and in one of the slots are respectively hooked to the hooks at both ends of the spring. To prevent the second arc-shaped rod from moving away from the slot when cleaning large lumps, at the same time, the hooks on the spring are used to cooperate with the hanging rings to further ensure the stable connection of the second adjustment on the slot.
[0013] Compared with the prior art, the utility model has the following technical effects:
[0014] A person holds the handle sleeve. Since the connecting rod has a curvature, when the person is operating, the connecting rod will not shake or sway at the other end of the connecting rod and the cleaning plate due to its excessive length. When the cleaning plate hooks the large lumps on the grid sieve onto it, the large lumps on the grid sieve can be cleaned out. The cleaning tool of the present utility model has a simple structure and convenient operation, can clean the large lumps on the grid sieve in a timely and convenient manner, and reduces the labor intensity of the person. When the person uses it to clean the large lumps, the cleaning efficiency can be improved, and at the same time, it will not get stuck on the grid sieve, improving the operation safety. At the same time, it ensures the continuous and stable production of the system.
[0015] And take out the end of the second arc rod far from the first arc rod from a slot, and the cleaning plate can rotate. After adjusting the angle of the cleaning plate according to the cleaning requirements, then rotate the first arc rod and the second arc rod, and then snap the end of the second arc rod far from the first arc rod into a slot again, and the cleaning plate is fixed and no longer rotates. The cleaning plate is adjusted to different angles to facilitate better hooking the large lumps on the grid sieve onto it. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural view of a cleaning tool for lumps in a waste heat boiler of the present utility model;
[0017] Figure 2 is a front view structural schematic of the cleaning tool of the present utility model;
[0018] Figure 3 is a schematic structural view of the spring of the present utility model;
[0019] The reference numerals in the drawings are:
[0020] 1. Handle sleeve;
[0021] 2. Connecting rod; 21. Slot; 22. Annular groove; 23. Cross bar; 24. Rotating shaft;
[0022] 3. Cleaning plate; 31. Bush; 32. Bearing seat;
[0023] 4. First arc rod; 41. Bearing rod;
[0024] 5. Second arc rod; 51. Card shaft;
[0025] 6. Support rod;
[0026] 7. Reinforcing rod; 71. Elastic pad;
[0027] 8. Hanging ring; 9. Spring. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0028] The present utility model will be further described below in conjunction with the drawings and specific embodiments.
[0029] As shown Figures 1 to 3 in the figure, a cleaning tool for removing caking in a waste heat boiler includes a handle sleeve 1, a connecting rod 2, and a cleaning plate 3. In this embodiment, the handle sleeve 1 is made of a galvanized pipe with a length of 30 cm (centimeters), the connecting rod 2 is made of a galvanized pipe with a length of 3 m (meters), and the cleaning plate 3 is made of a high-temperature resistant steel plate with a thickness of 6 mm (millimeters), a length of 45 cm, and a width of 20 cm. Generally, the size of the cleaning plate 3 is designed to be slightly larger than the size of the grid screen. The connecting rod 2 has a curvature. One end of the connecting rod 2 is fixedly connected to the handle sleeve 1, and the other end is rotatably connected to the cleaning plate 3. The cleaning tool further includes a first arc-shaped rod 4 and a second arc-shaped rod 5 that are rotatably connected. One end of the first arc-shaped rod 4 away from the second arc-shaped rod 5 is rotatably connected to the cleaning plate 3. One end of the second arc-shaped rod 4 away from the first arc-shaped rod 4 is detachably connected to the connecting rod 2. A plurality of slots 21 are provided on the connecting rod 2. One end of the second arc-shaped rod 5 away from the first arc-shaped rod 4 is snapped into one of the slots 21. In the waste heat boiler used in this embodiment, the water wall of the waste heat boiler is located at the lowermost side and above the boiler scraper conveyor. The outer side wall of the water wall is inclined, and the grid screen is located between the outer side walls of two adjacent water walls. There are still some cakings (large cakings) that fall off and get stuck on the grid screen at the top of the boiler scraper conveyor because small cakings can pass through the grid openings of the grid screen and fall onto the chain plate of the conveyor, and the chain plate conveys the small cakings; but the large cakings fall on the grid screen. It should be noted that the curvature of the connecting rod 2 in this embodiment is designed to be 60°, but it is not limited to this. The curvature of the connecting rod 2 can be adjusted according to the inclination of the water wall of the waste heat boiler to be cleaned.
[0030] The cleaning tool can be used to check the amount of large cakings falling on the grid screen. When there are too many large cakings on the grid screen, cleaning is carried out. A person holds the cleaning tool in this embodiment to clean the large cakings on the grid screen. Specifically, a person holds the handle sleeve 1. Since the connecting rod 2 has a curvature, the connecting rod 2 and the cleaning plate 3 can be inserted into the grid screen from the cleaning opening on the waste heat boiler and enter above the grid screen. The curved part of the connecting rod 2 will contact the outer side wall of the water wall at this time, and the outer side wall of the water wall plays a supporting role for the connecting rod 2. When a person is operating, the connecting rod 2 will not cause the other end of the connecting rod 2 and the cleaning plate 3 to shake or sway due to its own excessive length; when the cleaning plate 3 hooks the large cakings on the grid screen onto it, the person then extends the connecting rod 2 and the cleaning plate 3 out of the cleaning opening, thereby realizing the cleaning of the large cakings on the grid screen.
[0031] And take out the end of the second arc rod 5 far from the first arc rod 4 from a slot 21, then the cleaning plate 3 can rotate. After adjusting the angle of the cleaning plate 3 according to the cleaning requirements, rotate the first arc rod 4 and the second arc rod 5, and then snap the end of the second arc rod 5 far from the first arc rod 4 into a slot 21 again. The cleaning plate 3 is fixed and no longer rotates, and the cleaning plate 3 is adjusted to different angles to better hook the large lumps on the grid sieve onto it.
[0032] The cleaning tool of this embodiment has a simple structure and convenient operation. It can clean the large lumps on the grid sieve in a timely and convenient manner, reduce the labor intensity of people, improve the cleaning efficiency when people use it to clean the large lumps, and at the same time, it will not get stuck on the grid sieve, improving the operation safety. At the same time, ensure the continuous and stable production of the system.
[0033] As an implementable manner, the cleaning tool further includes a support rod 6 and two reinforcing rods 7. The support rod 6 is arranged on the connecting rod 2 and above a plurality of slots 21. The two reinforcing rods 7 are respectively rotatably arranged on both sides of the support rod 6. An elastic pad 71 is arranged at one end of each reinforcing rod 7 far from the support rod 6. An annular groove 22 is arranged on the connecting rod 2, and the two elastic pads 71 are both snapped into the annular groove 22. Fix the support rod 6 on the connecting rod 2, and rotate the two reinforcing rods 7. The elastic pads 71 at the ends of the two reinforcing rods 7 far from the support rod 6 are snapped into the annular groove 22 to enhance the structure of the connecting rod 2 and further prevent the connecting rod 2 from shaking.
[0034] As an implementable manner, a through hole is arranged on the connecting rod 2 above the annular groove 22. The support rod 6 passes through the through hole and the two reinforcing rods 7 are located on both sides of the through hole; slots are arranged on both sides of the support rod 6, and one end of each reinforcing rod 7 is rotatably arranged in the slot through a shaft pin. The connecting rod 2 passes through the through hole and remains fixed on the through hole. The reinforcing rod 7 is rotatably connected to the support rod 6 through the shaft pin and the slot.
[0035] As an implementable manner, two handle sleeves 1 are provided. One end of the connecting rod 2 is provided with a cross bar 23. Two external thread segments are arranged at equal intervals on the cross bar 23. Internal thread holes are arranged on both handle sleeves 1, and each handle sleeve 1 is threadedly connected to the external thread segment through the internal thread hole. The handle sleeve 1 is fixed on the cross bar 23 through the cooperation of the internal thread hole and the external thread segment. Two handle sleeves 1 are provided to further facilitate people to operate the cleaning tool with both hands.
[0036] As an implementable manner, a rotating shaft 24 is provided at the other end of the connecting rod 2, and two sleeve shafts 31 are symmetrically arranged on the cleaning plate 3. Both of the two sleeve shafts 31 are sleeved on the rotating shaft 24 and can rotate relative to the rotating shaft 24. The cleaning plate 3 is rotationally connected to the other end of the connecting rod 2 through the cooperation of the rotating shaft 24 and the two sleeve shafts 31.
[0037] As an implementable manner, a transfer shaft is provided at one end of each of the first arc-shaped rod 4 and the second arc-shaped rod 5. The transfer shafts on the first arc-shaped rod 4 and the second arc-shaped rod 5 are rotationally connected through a first hinge shaft; the first arc-shaped rod 4 and the second arc-shaped rod 5 are rotationally connected through the first hinge shaft. A bearing seat 32 is provided on the cleaning plate 3. A bearing rod 41 is provided at the other end of the first arc-shaped rod 4, and the bearing rod 41 is rotationally connected to the bearing seat 32; the cleaning plate 3 and the first arc-shaped rod 4 are rotationally connected through the bearing rod 41 and the bearing seat 32. A clamping shaft 51 is provided on the end surface of the other end of the second arc-shaped rod 5 corresponding to the slot 21, and the clamping shaft 51 is clamped into one of the slots 21; the connecting rod 2 and the second arc-shaped rod 5 are fixedly connected through the clamping shaft 51 and the slot 21.
[0038] As an implementable manner, hanging rings 8 are provided on both the clamping shaft 51 and the multiple slots 21. The hanging rings 8 on the clamping shaft 51 and in one of the slots 21 are respectively hooked to the hooks at both ends of the spring 9. To prevent the second arc-shaped rod 5 from moving away from the slot 21 when cleaning large lumps, the hooks on the spring 9 are used to cooperate with the hanging rings 8 to further ensure that the second adjustment is stably connected to the slot 21.
[0039] The above-described embodiments are only the preferred embodiments of the present invention, which are only used to explain the present invention and do not limit the scope of implementation of the present invention. For those skilled in the art of this technology, of course, other implementation manners can be easily made by means of replacement or change according to the technical content disclosed in this specification. Therefore, all changes and improvements made in the principles and process conditions of the present invention should be included within the scope of the patent application of the present invention.
Claims
1. A cleaning tool for waste heat boiler agglomeration, characterized in that: The cleaning tool comprises a handle sleeve (1), a connecting rod (2) and a cleaning plate (3); the connecting rod (2) has an arc, one end of the connecting rod (2) is fixedly connected to the handle sleeve (1), and the other end is rotatably connected to the cleaning plate (3); the cleaning tool also comprises a first arc-shaped rod (4) and a second arc-shaped rod (5) which are rotatably connected; one end of the first arc-shaped rod (4) away from the second arc-shaped rod (5) is rotatably connected to the cleaning plate (3), and one end of the second arc-shaped rod (5) away from the first arc-shaped rod (4) is detachably connected to the connecting rod (2).
2. The cleaning tool according to claim 1, characterized in that: The connecting rod (2) is provided with a plurality of slots (21), and one end of the second arc-shaped rod (5) away from the first arc-shaped rod (4) is inserted into one of the slots (21).
3. The cleaning tool according to claim 2, characterized in that: The cleaning tool also includes a support rod (6) and two reinforcing rods (7); the support rod (6) is arranged on the connecting rod (2) and is located above the multiple slots (21); the two reinforcing rods (7) are rotatably arranged on both sides of the support rod (6); an elastic pad (71) is arranged at one end of each reinforcing rod (7) away from the support rod (6); an annular groove (22) is arranged on the connecting rod (2), and the two elastic pads (71) are both inserted into the annular groove (22).
4. The cleaning tool according to claim 3, characterized in that: The connecting rod (2) is provided with a through hole located above the annular groove (22), the support rod (6) is passed through the through hole and two reinforcing rods (7) are located on both sides of the through hole; slots are provided on both sides of the support rod (6), and one end of each reinforcing rod (7) is rotatably arranged in the slot via an axle pin.
5. The cleaning tool according to claim 1, characterized in that: Two handle sleeves (1) are provided, one end of the connecting rod (2) is provided with a cross bar (23), two external thread sections are provided on the cross bar (23) at equal intervals, and the two handle sleeves (1) are provided with internal thread holes, and each handle sleeve (1) is threadedly connected to the external thread section through the internal thread hole.
6. The cleaning tool according to claim 1, characterized in that: The other end of the connecting rod (2) is provided with a rotating shaft (24), and the cleaning plate (3) is symmetrically provided with two shaft sleeves (31), and the two shaft sleeves (31) are both sleeved on the rotating shaft (24) and can rotate relative to the rotating shaft (24).
7. The cleaning tool according to claim 1, characterized in that: One end of each of the first arc rod (4) and the second arc rod (5) is provided with a transfer shaft, and the transfer shafts on the first arc rod (4) and the second arc rod (5) are rotatably connected via a first hinge shaft; a bearing seat (32) is provided on the cleaning plate (3), and a bearing rod (41) is provided on the other end of the first arc rod (4), and the bearing rod (41) is rotatably connected to the bearing seat (32); and a clamping shaft (51) is provided on the end surface of the other end of the second arc rod (5) corresponding to the slot (21), and the clamping shaft (51) is clamped into one of the slots (21).
8. The cleaning tool according to claim 7, characterized in that: The clamping shaft (51) and the plurality of slots (21) are both provided with hanging rings (8), and the clamping shaft (51) and the hanging ring (8) in one of the slots (21) are respectively connected to hooks at both ends of the spring (9).