Condenser for synthesizing water-based resin
By designing a condenser for aqueous resin synthesis, the problems of uncontrollable feed intake and low condensation efficiency of traditional condenser are solved, and quantitative feed intake and efficient condensation are achieved, and environmental pollution is reduced.
Patent Information
- Application Number
- CN202421843722.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The feed intake of traditional condensers cannot be automatically controlled, resulting in incondensation efficiency and waste of materials. At the same time, the use of condensant causes pollution to the environment.
A condenser for synthesis of aqueous resins is designed, including a condenser housing, condenser tube, water pump, stirring rod, conveyor cover, turbine chassis and filter. The feed is quantitatively charged through electric push rod and hydraulic rod, water circulation and stirring are improved condensation efficiency, and the turbine and filter are purified.
Quantitative feeding is achieved, condensation efficiency is improved, environmental pollution is reduced, and production efficiency and product quality are improved.
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Figure CN223036917U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aqueous resin synthesis and production, in particular to a condenser for aqueous resin synthesis. Background Art
[0002] Aqueous resin is a new resin system using water as a dispersion medium. After film formation, it exhibits excellent adhesion, corrosion resistance, and chemical resistance, and is widely used in many fields such as coatings and adhesives. Due to its environmental protection and safety, aqueous resin has gradually replaced traditional solvent-based resins. In the process of synthesizing aqueous resin, the condenser may play a key role, especially in scenarios where it is necessary to manage reaction heat, recover solvents, or purify products. Through the condenser, the heat generated during the reaction can be effectively removed to maintain the stable temperature of the reaction system; at the same time, it can also condense the steam into a liquid to achieve solvent recovery and product purification, thereby improving production efficiency and product quality.
[0003] Most traditional condensers are manually fed, which cannot automatically control the feeding specifications, may result in excessive feeding, leading to low condensation efficiency and waste of materials. Moreover, traditional condensers use condensants, which will have a certain impact on the environment. Therefore, we propose a condenser for aqueous resin synthesis. Summary of the Utility Model
[0004] In order to make up for the above deficiencies, the utility model provides a condenser for aqueous resin synthesis, aiming to improve the problems of some existing condensers that cannot control the feeding specifications, have low condensation efficiency, and cause environmental pollution.
[0005] To achieve the above object, the present utility model provides the following technical solution: A condenser for waterborne resin synthesis, comprising a condenser housing, characterized in that: a condensing pipe is fixedly connected inside the condenser housing, a water pump is fixedly connected to one side of the condenser housing, the input end of the water pump is fixedly connected to one end of the condensing pipe, the output end of the water pump is fixedly connected to a water inlet pipe, one end of the water inlet pipe is fixedly connected to a water tank, a water outlet pipe is fixedly connected to the upper surface of the condensing pipe, a stirring rod is rotatably connected inside the condenser housing, a transfer cover is fixedly connected to the upper surface of the condenser housing, a rotating motor is fixedly connected to the upper surface of the transfer cover, a base is fixedly connected to the upper surface of the condenser housing, an electric push rod two is fixedly connected to the upper surface of the base, a piston rod one is fixedly connected to the output end of the electric push rod two, a fixed cylinder is fixedly connected to the upper surface of the base, a second material conveying pipe is fixedly connected to one side of the fixed cylinder, one end of the second material conveying pipe is fixedly connected to a material distribution cylinder, an electric push rod one is fixedly connected to the upper surface of the base, a piston rod two is fixedly connected to the output end of the electric push rod one, the outer wall of the piston rod two is slidably connected to the inner wall of the material distribution cylinder, a first material conveying pipe is fixedly connected to one end of the material distribution cylinder, a material distribution assembly is arranged on the upper surface of the base, and a heat dissipation assembly is arranged on one side of the condenser housing.
[0006] Further, the heat dissipation assembly includes a wind box, one side of the outer wall of the wind box is fixedly connected to one side of the condenser housing, a fan is fixedly connected inside the wind box, and a protective cover is fixedly connected to one side of the wind box.
[0007] Further, the material distribution assembly includes a hydraulic rod, the hydraulic rod is fixedly connected to the upper surface of the base, a transmission rod is arranged at the output end of the hydraulic rod, one end of the transmission rod is fixedly connected to a three-way pipe, and the three-way pipe is rotatably connected to the inner wall of the fixed cylinder.
[0008] Further, one end of the transfer cover is fixedly connected to a turbine machine box, and a turbine is rotatably connected inside the turbine machine box.
[0009] Further, a transmission shaft penetrates through the inside of the turbine machine box, and a belt is drivingly connected to the outer wall of the transmission shaft.
[0010] Further, an air outlet pipe is fixedly connected to the upper surface of the turbine machine box, and an air outlet is fixedly connected to the lower end inside the turbine machine box.
[0011] Further, one end of the air outlet pipe is fixedly connected to a filter, and a filter screen is fixedly connected inside the filter.
[0012] Further, a discharge port is fixedly connected through one side of the condenser housing, and a material inlet is opened on the upper surface of the three-way pipe.
[0013] The present utility model has the following beneficial effects:
[0014] In the present utility model, an electric push rod II and a piston rod I are used to suck and push materials into a specified area, and then a hydraulic rod drives a three-way pipe to rotate so that the materials can enter a distributing cylinder, achieving the effect of pushing quantitative materials into a condenser, solving the problem that some existing devices cannot have a quantitative feeding specification, and improving the condensation efficiency.
[0015] In the present utility model, water is pumped into a condensing pipe by a water pump, a stirring rod is stirred driven by a rotating motor, water circulation is carried out through a water inlet pipe, a water outlet pipe and a water tank, and through the cooperation between air boxes, efficient condensation of materials is achieved. Through the air extraction of an air outlet pipe and a turbine and the filtration of a filter, purification of gas is achieved, solving the problems of low condensation efficiency and easy environmental pollution. Description of the Drawings
[0016] Figure 1 is a schematic three-dimensional structure diagram of a condenser for waterborne resin synthesis proposed by the present utility model;
[0017] Figure 2 is a schematic cross-sectional view of a condensing structure and a heat dissipation structure of a condenser for waterborne resin synthesis proposed by the present utility model;
[0018] Figure 3 is a schematic diagram of a quantitative feeding structure of a condenser for waterborne resin synthesis proposed by the present utility model;
[0019] Figure 4 is a schematic cross-sectional view of a filtering structure of a condenser for waterborne resin synthesis proposed by the present utility model.
[0020] Legend Explanation:
[0021] 1. Condenser housing; 2. Protective cover; 3. Water pump; 4. Water outlet pipe; 5. Water tank; 6. Air box; 7. Conveyor cover; 8. Filter; 9. Base; 10. Turbine case; 11. Condensing pipe; 12. Stirring rod; 13. Conveyor shaft; 14. Fan; 15. Feeding pipe I; 16. Water inlet pipe; 17. Belt; 18. Electric push rod I; 19. Distributing cylinder; 20. Feeding pipe II; 21. Three-way pipe; 22. Turbine; 23. Hydraulic rod; 24. Transmission rod; 25. Electric push rod II; 26. Fixed cylinder; 27. Filter net; 28. Rotating motor; 29. Piston rod I; 30. Air outlet pipe; 31. Discharge port; 32. Feeding port; 33. Air outlet; 34. Piston rod II. Detailed Embodiment
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0023] Refer to Figure 1 、 Figure 2 and Figure 3 An embodiment provided by the present utility model: A condenser for water-based resin synthesis, including a condenser housing 1, a condensing pipe 11 fixedly connected inside the condenser housing 1, a water pump 3 fixedly connected to one side of the condenser housing 1, the input end of the water pump 3 fixedly connected to one end of the condensing pipe 11, the output end of the water pump 3 fixedly connected to a water inlet pipe 16, one end of the water inlet pipe 16 fixedly connected to a water tank 5, a water outlet pipe 4 fixedly connected to the upper surface of the condensing pipe 11, a stirring rod 12 rotatably connected inside the condenser housing 1, a transfer cover 7 fixedly connected to the upper surface of the condenser housing 1, a rotating motor 28 fixedly connected to the upper surface of the transfer cover 7, a base 9 fixedly connected to the upper surface of the condenser housing 1, an electric push rod two 25 fixedly connected to the upper surface of the base 9, the output end of the electric push rod two 25 fixedly connected to a piston rod one 29, a fixed cylinder 26 fixedly connected to the upper surface of the base 9, a second material conveying pipe 20 fixedly connected to one side of the fixed cylinder 26, one end of the second material conveying pipe 20 fixedly connected to a material distribution cylinder 19, an electric push rod one 18 fixedly connected to the upper surface of the base 9, the output end of the electric push rod one 18 fixedly connected to a piston rod two 34, and the outer wall of the piston rod two 34 slidingly connected to the inner wall of the material distribution cylinder 19. One end of the material distribution cylinder 19 is fixedly connected to a first material conveying pipe 15.
[0024] Specifically, at the beginning, the water pump 3 pumps water, and the water in the water tank enters the condensing pipe through the water inlet pipe 16, and then flows out through the upper water outlet pipe and finally enters the water tank. At this time, the water circulation of the water tank is carried out.
[0025] Refer to Figure 2 and Figure 3 , a heat dissipation component is provided on one side of the condenser housing 1: The heat dissipation component includes an air box 6, one side of the outer wall of the air box 6 fixedly connected to one side of the condenser housing 1, a fan 14 fixedly connected inside the air box 6, a protective cover 2 fixedly connected to one side of the air box 6, a material distribution component is provided on the upper surface of the base 9, and the material distribution component includes a hydraulic rod 23, the hydraulic rod 23 fixedly connected to the upper surface of the base 9, a transmission rod 24 provided at the output end of the hydraulic rod 23, one end of the transmission rod 24 fixedly connected to a three-way pipe 21, and the three-way pipe 21 rotatably connected to the inner wall of the fixed cylinder 26.
[0026] Specifically, start the fan 14 to drive the fan blades to rotate to form an air flow, which further dissipates heat from the condenser housing 1 and improves the condensation effect. The protective cover 2 plays a role in protecting workers. In the feeding component, the hydraulic rod 23 expands and contracts to drive the transmission rod 24 to control the rotation of the three-way pipe 21. In cooperation with the use of the front piston rod 29, the effect of quantitative feeding is achieved.
[0027] Refer to Figure 1 and Figure 4 , one end of the transfer cover 7 is fixedly connected to the turbine case 10. A turbine 22 is rotatably connected inside the turbine case 10. A transfer shaft 13 penetrates through the turbine case 10. A belt 17 is drivingly connected to the outer wall of the transfer shaft 13. An air outlet pipe 30 is fixedly connected to the upper surface of the turbine case 10. An air outlet 33 is fixedly connected to the lower end inside the turbine case 10. One end of the air outlet pipe 30 is fixedly connected to a filter 8. A filter screen 27 is fixedly connected inside the filter 8. A discharge port 31 is fixedly connected through one side of the condenser housing 1. A feed inlet 32 is opened on the upper surface of the three-way pipe 21.
[0028] Specifically, while the rotating motor 28 drives the stirring rod 12 to stir, it also drives the turbine 22 to rotate through the belt 17 and the transfer shaft 13. The rotation of the turbine 22 generates an air suction force, causing some gases generated inside the condenser housing 1 to be sucked into the filter 8 through the pipeline. There is a detachable filter screen 27 inside the filter. After being filtered by the filter 8, the relatively safe and clean gas enters and exits the turbine case 10 through the air outlet 33. At the same time, the condensed material will also be discharged through the discharge port.
[0029] Working principle: When using this device, start the water pump 3. The output end of the water pump 3 is connected to the water inlet pipe 16, and the input end of the water pump is fixedly connected to the water inlet pipe 16. Therefore, cold water in the water tank is sucked into the condenser pipe 11 by the water pump from the water inlet pipe 16. The upper surface of the condenser pipe 11 is fixedly connected to the water outlet pipe 4, and one end of the water outlet pipe 4 leads to the water tank 5. Thus, the water circulation of the condenser is completed, increasing the condensation efficiency. At the same time, the material enters the fixed cylinder 26 from the feeding port 32. Start the electric push rod 25, and its output end is fixedly connected to the first piston rod 29. So, push the first piston rod 29 to move along the pipeline. The first piston rod 29 moves back and sucks a certain amount of material. At this time, the three-way pipe 21 is in a closed state on one side of the second conveying pipe 20. Then the first piston rod 29 moves forward, and at the same time, the hydraulic rod 23 drives the three-way pipe 21 to rotate, making the side facing the feeding port 32 in a closed state. In this way, the material is pushed into the distribution cylinder 19 and finally enters the condenser through the first conveying pipe 15, achieving the effect of quantitative condensation. When the rotating motor 28 is started, the stirring rod 12 stirs the material to make the cooling more uniform, improving the efficiency. At the same time, it drives the transmission connection between the belt 17 and the transmission shaft 13. The transmission shaft 13 is fixedly connected to the turbine 22, and their linkage generates a suction effect, sucking the gas generated in the condenser into the filter 8 and filtering it through the detachable filter net 27, and finally discharging it through the air outlet 33 in the turbine box.
[0030] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A condenser for water-based resin synthesis, comprising a condenser shell (1), characterized in that: A condenser tube (11) is fixedly connected inside the condenser shell (1), a water pump (3) is fixedly connected to one side of the condenser shell (1), an input end of the water pump (3) is fixedly connected to one end of the condenser tube (11), an output end of the water pump (3) is fixedly connected to a water inlet pipe (16), one end of the water inlet pipe (16) is fixedly connected to a water tank (5), an upper surface of the condenser tube (11) is fixedly connected to a water outlet pipe (4), a stirring rod (12) is rotatably connected inside the condenser shell (1), a conveying cover (7) is fixedly connected to the upper surface of the conveying cover (7), a rotating motor (28) is fixedly connected to the upper surface of the condenser shell (1), a base (9) is fixedly connected to the upper surface of the base (9), and a rotating motor (28) is fixedly connected to the upper surface of the condenser shell (1). The base (9) is fixedly connected with an electric push rod 2 (25), the output end of which is fixedly connected with a piston rod 1 (29), the upper surface of the base (9) is fixedly connected with a fixed cylinder (26), one side of which is fixedly connected with a feed pipe 2 (20), one end of which is fixedly connected with a material distribution cylinder (19), the upper surface of the base (9) is fixedly connected with an electric push rod 1 (18), the output end of which is fixedly connected with a piston rod 2 (34), the outer wall of which is slidably connected to the inner wall of the feed pipe (19), one end of which is fixedly connected with a feed pipe 1 (15), the upper surface of the base (9) is provided with a material distribution assembly, and one side of the condenser shell (1) is provided with a heat dissipation assembly.
2. A condenser for water-based resin synthesis according to claim 1, characterized in that: The heat dissipation component comprises a wind box (6), one side of an outer wall of the wind box (6) is fixedly connected to one side of a condenser shell (1), a fan (14) is fixedly connected inside the wind box (6), and one side of the wind box (6) is fixedly connected to a protective cover (2).
3. The condenser for water-based resin synthesis according to claim 1, characterized in that: The material distribution assembly comprises a hydraulic rod (23), the hydraulic rod (23) being fixedly connected to the upper surface of the base (9), a transmission rod (24) being provided at the output end of the hydraulic rod (23), one end of the transmission rod (24) being fixedly connected to a three-way pipe (21), and the three-way pipe (21) being rotatably connected to the inner wall of the fixed cylinder (26).
4. A condenser for water-based resin synthesis according to claim 3, characterized in that: One end of the conveying cover (7) is fixedly connected to a turbine casing (10), and a turbine (22) is rotatably connected inside the turbine casing (10).
5. A condenser for water-based resin synthesis according to claim 4, characterized in that: A transmission shaft (13) is connected through the interior of the turbine casing (10), and a belt (17) is connected to the outer wall of the transmission shaft (13).
6. A condenser for water-based resin synthesis according to claim 5, characterized in that: An air outlet pipe (30) is fixedly connected to the upper surface of the turbine case (10), and an air outlet (33) is fixedly connected to the lower end of the interior of the turbine case (10).
7. A condenser for water-based resin synthesis according to claim 6, characterized in that: One end of the air outlet pipe (30) is fixedly connected to a filter (8), and the interior of the filter (8) is fixedly connected to a filter screen (27).
8. The condenser for water-based resin synthesis according to claim 3, characterized in that: A material outlet (31) is fixedly connected through one side of the condenser shell (1), and a material inlet (32) is provided on the upper surface of the three-way pipe (21).