Coupling alignment device
By using a symmetrically arranged first support column and suction cup, as well as the second support column and slot in the coupling alignment device, the problem of inaccurate measurement data caused by unstable clamping of the dial meter is solved, and higher measurement stability and data accuracy are achieved.
Patent Information
- Application Number
- CN202422299840.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-20
AI Technical Summary
During the coupling alignment process, the dial meter is unstable, resulting in inaccurate measurement data.
A coupling alignment device is designed to achieve a stable clamping of the dial meter through two first support columns and a suction cup on the clip, and to increase the stability of the first support column through the second support column and the slot.
It effectively reduces the inaccuracy of measurement data caused by shaking during the measurement process, and improves the stability of the dial when measuring.
Smart Images

Figure CN223037081U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of detection equipment, and specifically relates to an alignment device for couplings. Background Art
[0002] A coupling, also known as a shaft coupling, is a mechanical component used to firmly connect the driving shaft and the driven shaft in different mechanisms to rotate together, and transmit motion and torque. Sometimes it is also used to connect the shaft to other parts. It is often composed of two halves, which are respectively connected by keys or tight fits, fastened at both ends of the shaft, and then connected together in a certain way; the coupling can also compensate for the offset caused by inaccurate manufacturing and installation, deformation during operation, or thermal expansion between the two shafts, as well as relieve shock and absorb vibration.
[0003] The rotation centers of the two shafts connected by the coupling should be strictly concentric. When installing the coupling, it must be accurately aligned and centered. Otherwise, it will cause great stress on the coupling and seriously affect the normal operation of the shaft, bearings, and other parts on the shaft, and even cause the vibration of the entire machine, thus damaging the machine parts.
[0004] During the alignment process of the coupling, a dial indicator needs to be used to measure the coupling at multiple angles. When using the double - dial method, the dial indicator needs to be firmly clamped. Otherwise, inaccurate measurement data will occur due to the unstable clamping of the dial indicator.
[0005] Therefore, the utility model provides an alignment device for couplings. Summary of the Utility Model
[0006] In order to make up for the deficiencies of the prior art and solve at least one of the technical problems proposed in the background art.
[0007] The technical solution adopted by the present utility model to solve its technical problems is as follows: A coupling alignment device of the present utility model includes a rotating shaft; a half coupling is arranged at the end of the rotating shaft; an elastic sheet is sleeved on the side wall of the half coupling; the elastic sheet is annular; a third connecting block is fixedly connected to the end of the elastic sheet; the third connecting blocks are symmetrically arranged; a screw is threadedly connected to the middle of the third connecting block; a nut is threadedly connected to the middle of the screw; a detachable L-shaped plate is connected to the side wall of the other half coupling through a bolt; a pair of circular holes are opened on the L-shaped plate and are arranged perpendicular to each other; four first support columns are slidably connected to the side wall of the L-shaped plate; the four first support columns are symmetrically arranged in pairs; a clamping piece is fixedly connected to the end of the first support column; a plurality of suction cups are fixedly connected to the surface of the clamping piece; a second connecting block is fixedly connected to the end of the first support column away from the L-shaped plate; a spring is fixedly connected to the middle of the second connecting block; the other end of the spring is fixedly connected to the side wall of the L-shaped plate; through the two symmetrically arranged first support columns, the clamping and fixing of the dial indicator are realized, and the problem that the measurement data is inaccurate due to the shaking of the dial indicator during the measurement process is reduced; through the plurality of suction cups arranged on the surface of the clamping piece, the fixed clamping of the dial indicator is further strengthened, the dislocation sliding of the dial indicator is reduced, and the stability of the dial indicator during the measurement is further enhanced.
[0008] Preferably, a plurality of second support columns are fixedly connected to the side wall of the second connecting block; a plurality of card slots are opened on the side wall of the L-shaped plate; the second support columns are slidably connected to the card slots; by providing the second support columns and the card slots, the stability of the first support column is increased, and the dislocation sliding of the first support column is reduced.
[0009] Preferably, a first connecting block is fixedly connected to the side wall of the elastic sheet; an observation box is fixedly connected to the top of the first connecting block; the observation box is a transparent rectangular box; a plurality of scale lines are arranged on the side wall of the observation box; during the coupling alignment process, the dial indicator needs to measure data at 0°, 90°, 180°, and 270° of the rotating shaft respectively. Pour colored liquid into the observation box. During rotation, it is possible to judge whether the liquid level of the colored liquid is horizontal according to the scale lines in the horizontal direction and whether the liquid level of the colored liquid is vertical according to the scale lines in the vertical direction; by providing the observation box and the scale lines, the rotation angle of the dial indicator can be judged, the angle error during the rotation of the dial indicator is reduced, and the problem that the measurement data is inaccurate due to the rotation angle deviation is reduced.
[0010] Preferably, a magic tape is fixedly connected to the top and side wall of the second support column; the surface of the magic tape is a rough surface; by providing the magic tape, the frictional resistance during the sliding of the second support column and the card slot can be increased, the shaking of the second connecting block fixedly connected to the end of the second support column is reduced, and the stability of the first support column fixedly connected to the side wall of the second connecting block is increased.
[0011] Preferably, an elastic cloth is adhered to the surface of the magic tape; the other end of the elastic cloth is adhered to another magic tape; by providing a plurality of elastic cloths, the wrapping and extrusion of the dial of the dial indicator are realized, the up-and-down sliding of the dial indicator is reduced, the stability of the dial indicator is increased, and the problem of inaccurate measurement caused by the sliding of the dial indicator is reduced.
[0012] Preferably, a plurality of rubber columns are fixedly connected to the inner wall of the elastic piece; the plurality of rubber columns are in an array structure; by providing a plurality of rubber columns, the friction force between the inner wall of the elastic piece and the half coupling is increased, and the stability of the elastic piece is further increased.
[0013] The beneficial effects of the present utility model are as follows:
[0014] 1. For the shaft alignment device of the present utility model, through the two symmetrically arranged first support columns, the clamping and fixing of the dial indicator are realized, and the problem of inaccurate measurement data caused by shaking during the measurement of the dial indicator is reduced; through the plurality of suction cups arranged on the surface of the clip, the fixing and clamping of the dial indicator are further strengthened, the misalignment sliding of the dial indicator is reduced, and the stability of the dial indicator during measurement is further strengthened.
[0015] 2. For the shaft alignment device of the present utility model, by providing the second support column and the card slot, the stability of the first support column is increased, and the misalignment sliding of the first support column is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present utility model will be further described below with reference to the accompanying drawings.
[0017] Figure 1 is a perspective view of the present utility model;
[0018] Figure 2 is a schematic structural view of the L plate of the present utility model;
[0019] Figure 3 is a schematic structural view of the first support column and the spring in the present utility model;
[0020] Figure 4 is a schematic structural view of the elastic cloth in the present utility model;
[0021] Figure 5 is a schematic structural view of the second support column and the card slot in the present utility model;
[0022] Figure 6 is a schematic structural view of the clip and the suction cup in the present utility model;
[0023] Figure 7 is a schematic structural view of the second elastic piece in the present utility model;
[0024] Figure 8It is a schematic structural diagram of the observation box and scale lines in the present utility model;
[0025] In the figure: 1. First support column; 11. Rotating shaft; 12. Half coupling; 13. First connecting block; 14. L-shaped plate; 15. Spring; 16. Clip; 17. Suction cup; 18. Second connecting block; 19. Round hole; 2. Second support column; 21. Card slot; 3. Observation box; 31. Scale line; 4. Magic tape; 5. Elastic cloth; 6. Elastic sheet; 61. Rubber column; 62. Third connecting block; 63. Screw; 64. Nut. Specific embodiments
[0026] In order to make the technical means, creative features, achieved purposes and functions realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0027] As Figures 1 to 6 shown, a coupling alignment device according to an embodiment of the present utility model includes a rotating shaft 11; a half coupling 12 is provided at the end of the rotating shaft 11; an elastic sheet 6 is sleeved on the side wall of the half coupling 12; the elastic sheet 6 is annular; a third connecting block 62 is fixedly connected to the end of the elastic sheet 6; the third connecting block 62 is symmetrically arranged; a screw 63 is threadedly connected to the middle of the third connecting block 62; a nut 64 is threadedly connected to the middle of the screw 63; the side wall of the other half coupling 12 is bolted with a detachable L-shaped plate 14; a pair of round holes 19 are provided on the L-shaped plate 14 and are arranged perpendicular to each other; four first support columns 1 are slidably connected to the side wall of the L-shaped plate 14; the four first support columns 1 are symmetrically arranged in pairs; a clip 16 is fixedly connected to the end of the first support column 1; a plurality of suction cups 17 are fixedly connected to the surface of the clip 16; a second connecting block 18 is fixedly connected to the end of the first support column 1 away from the L-shaped plate 14; a spring 15 is fixedly connected to the middle of the second connecting block 18; the other end of the spring 15 is fixedly connected to the side wall of the L-shaped plate 14; when in use, the second connecting block 18 is pulled outwards, at this time the spring 15 is stretched by force, and then the dial indicator is inserted into the round hole 19, and the second connecting block 18 is released, at this time the spring 15 contracts and rebounds, driving the first support column 1 fixedly connected to the middle of the second connecting block 18 to move, and the clip 16 fixedly connected to the end of the first support column 1 squeezes and clamps the dial indicator; through the two symmetrically arranged first support columns 1, the clamping and fixing of the dial indicator are realized, reducing the problem that the measurement data is inaccurate due to the shaking of the dial indicator during the measurement process; through the plurality of suction cups 17 arranged on the surface of the clip 16, the fixed clamping of the dial indicator is further strengthened, reducing the misalignment and sliding of the dial indicator, and further strengthening the stability of the dial indicator during the measurement.
[0028] As Figures 3 to 5As shown, a plurality of second support columns 2 are fixedly connected to the side wall of the second connection block 18; a plurality of card slots 21 are formed in the side wall of the L-shaped plate 14; the second support columns 2 are slidably connected to the card slots 21; during use, the second connection block 18 is pulled outwards, at this time the second support columns 2 are drawn out from the card slots 21, after placing the dial indicator, the second connection block 18 is released, due to the contraction and rebound of the spring 15, the second connection block 18 drives the second support columns 2 to slide into the card slots 21; by providing the second support columns 2 and the card slots 21, the stability of the first support column 1 is increased, and the misaligned sliding of the first support column 1 is reduced.
[0029] As Figure 1 , Figure 7 , Figure 8 shown, a first connection block 13 is fixedly connected to the side wall of the elastic piece 6; an observation box 3 is fixedly connected to the top of the first connection block 13; the observation box 3 is a transparent rectangular box; a plurality of scale lines 31 are provided on the side wall of the observation box 3; during the alignment of the coupling, the dial indicator needs to measure data at 0°, 90°, 180°, and 270° of the rotating shaft respectively. Colored liquid is filled into the observation box 3, and during rotation, it can be judged whether the liquid level of the colored liquid is horizontal according to the scale lines 31 in the horizontal direction, and whether the liquid level of the colored liquid is vertical according to the scale lines 31 in the vertical direction; by providing the observation box 3 and the scale lines 31, the rotation angle of the dial indicator can be judged, the angle error during the rotation of the dial indicator is reduced, and the problem of inaccurate measurement data caused by the deviation of the rotation angle is reduced.
[0030] As Figure 2 , Figure 4 , Figure 5 shown, a magic tape 4 is fixedly connected to the top and side wall of the second support column 2; the surface of the magic tape 4 is a rough surface; by providing the magic tape 4, the frictional resistance during the sliding of the second support column 2 and the card slot 21 can be increased, the shaking of the second connection block 18 fixedly connected to the end of the second support column 2 is reduced, and the stability of the first support column 1 fixedly connected to the side wall of the second connection block 18 is increased.
[0031] As Figure 1 , Figure 2 , Figure 4 , Figure 5 shown, an elastic cloth 5 is adhered to the surface of the magic tape 4; the other end of the elastic cloth 5 is adhered to another magic tape 4; during use, the elastic cloth 5 is sleeved on the dial of the dial indicator, when the second support column 2 slides into the card slot 21, the elastic cloth 5 is stretched by force and wraps and squeezes the dial of the dial indicator. By providing a plurality of elastic cloths 5, the wrapping and squeezing of the dial of the dial indicator are realized, the up and down sliding of the dial indicator is reduced, the stability of the dial indicator is increased, and the problem of inaccurate measurement caused by the sliding of the dial indicator is reduced.
[0032] As Figure 1 , Figure 7As shown, a plurality of rubber columns 61 are fixedly connected to the inner wall of the elastic sheet 6; the plurality of rubber columns 61 are in an array structure; during use, the elastic sheet 6 is sleeved on the half coupling 12, and then the nut 64 on the screw 63 is tightened; by providing the screw 63 and the nut 64, the elastic sheet 6 can be clamped on the half coupling 12, reducing the misalignment sliding of the elastic sheet 6 and increasing the stability of the observation box 3 and the L plate 14; by providing a plurality of rubber columns 61, the friction force between the inner wall of the elastic sheet 6 and the half coupling 12 is increased, further increasing the stability of the elastic sheet 6.
[0033] Working principle: During use, the second connecting block 18 is pulled outwards. At this time, the spring 15 is stretched under force. Then, the dial indicator is inserted into the circular hole 19, and the second connecting block 18 is released. At this time, the spring 15 contracts and rebounds, driving the first support column 1 fixedly connected to the middle of the second connecting block 18 to move. The clamping piece 16 fixedly connected to the end of the first support column 1 squeezes and clamps the dial indicator; through the two symmetrically arranged first support columns 1, the clamping and fixing of the dial indicator are realized, reducing the problem that the measurement data is inaccurate due to the shaking of the dial indicator during the measurement process; when the second connecting block 18 is pulled outwards, the second support column 2 is withdrawn from the card slot 21. After placing the dial indicator, the second connecting block 18 is released. Due to the contraction and rebound of the spring 15, the second connecting block 18 drives the second support column 2 to slide into the card slot 21; during the alignment of the coupling, the dial indicator needs to measure data at 0°, 90°, 180°, and 270° of the rotating shaft respectively. A colored liquid is filled into the observation box 3. During rotation, it can be judged whether the liquid level of the colored liquid is horizontal according to the scale line 31 in the horizontal direction, and whether the liquid level of the colored liquid is vertical according to the scale line 31 in the vertical direction; the elastic cloth 5 is sleeved on the dial of the dial indicator. When the second support column 2 slides into the card slot 21, the elastic cloth 5 is stretched under force, covering and squeezing the dial of the dial indicator; the elastic sheet 6 is sleeved on the half coupling 12, and then the nut 64 on the screw 63 is tightened; by providing the screw 63 and the nut 64, the elastic sheet 6 can be clamped on the half coupling 12.
[0034] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A coupling alignment device, characterized in that: The invention comprises a rotating shaft (11); a half coupling (12) is arranged at the end of the rotating shaft (11); an elastic sheet (6) is sleeved on the side wall of the half coupling (12); the elastic sheet (6) is annular; a third connecting block (62) is fixedly connected to the end of the elastic sheet (6); the third connecting block (62) is symmetrically arranged; a screw (63) is threadedly connected to the middle of the third connecting block (62); a nut (64) is threadedly connected to the middle of the screw (63); a detachable L plate (14) is connected to the other side wall of the half coupling (12) by bolts; the L plate (14) is fixedly connected to the end of the elastic sheet (6); the third connecting block (62) is symmetrically arranged; a screw (63) is threadedly connected to the middle of the third connecting block (62); a nut (64) is threadedly connected to the middle of the screw (63); a detachable L plate (14) is connected to the other side wall of the half coupling (12) by bolts; the L plate (14) is fixedly connected to the end of the elastic sheet (6); ... the third connecting block (62) is threadedly connected to the middle of the third connecting block (62); the third connecting block (62) is threadedly connected to the middle of the screw (63); the third connecting block (62) is threadedly connected to the middle of the screw (63); the third connecting block (62) is threadedly connected 4) is provided with a pair of circular holes (19) which are arranged perpendicular to each other; the side wall of the L-plate (14) is slidably connected to four first support columns (1); the four first support columns (1) are symmetrically arranged in pairs; the end of the first support column (1) is fixedly connected to a clamp (16); the surface of the clamp (16) is fixedly connected to a plurality of suction cups (17); the end of the first support column (1) away from the L-plate (14) is fixedly connected to a second connection block (18); the middle of the second connection block (18) is fixedly connected to a spring (15); the other end of the spring (15) is fixedly connected to the side wall of the L-plate (14).
2. A coupling alignment device according to claim 1, characterized in that: A plurality of second support columns (2) are fixedly connected to the side wall of the second connection block (18); a plurality of slots (21) are provided on the side wall of the L-plate (14); and the second support columns (2) are slidably connected to the slots (21).
3. A coupling alignment device according to claim 2, characterized in that: The side wall of the elastic sheet (6) is fixedly connected to a first connection block (13); the top of the first connection block (13) is fixedly connected to an observation box (3); the observation box (3) is a transparent rectangular box; and the side wall of the observation box (3) is provided with a plurality of scale marks (31).
4. A coupling alignment device according to claim 3, characterized in that: The top and side walls of the second support column (2) are fixedly connected with Velcro (4); the surface of the Velcro (4) is a velvety surface.
5. A coupling alignment device according to claim 4, characterized in that: An elastic cloth (5) is adhered to the surface of the Velcro (4); the other end of the elastic cloth (5) is adhered to another Velcro (4).
6. A coupling alignment device according to claim 5, characterized in that: A plurality of rubber columns (61) are fixedly connected to the inner wall of the elastic sheet (6); the plurality of rubber columns (61) are in an array structure.