Sock production quality inspection equipment

Abstract

The utility model discloses sock production quality inspection equipment, which belongs to the technical field of sock quality inspection, and is characterized in that the side end of a support frame is connected with a first detection unit through a quick release frame, the end face of the support frame is provided with a top block, a second detection unit and a third detection unit are arranged in a clamping cavity of the top block and the support frame, and a waist hole is formed in a fixed frame; the first detection unit, the second detection unit and the third detection unit detect the appearance and light transmittance of socks on the sock production line through the kidney-shaped holes. And each detection unit can be independently mounted, dismounted and replaced, so that the equipment can easily meet the detection requirements of socks with different sizes and types. The design not only reduces the maintenance cost of the equipment, but also improves the production efficiency. All the detection units work cooperatively, comprehensive detection can be carried out on the appearance, the light transmittance, the color, the texture and other aspects of socks at the same time, and therefore comprehensive control over the product quality is guaranteed. Through the parallel processing mode, the detection time is remarkably shortened, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of sock quality inspection, and particularly relates to a sock production quality inspection device. Background Technique

[0002] Sock production quality inspection devices play a crucial role in the sock production process. They not only cover comprehensive inspections from raw materials to finished products but also undertake meticulous inspections of key attributes such as the appearance and light transmittance of socks at the end of the production line. These quality inspection devices play an indispensable role in ensuring sock quality.

[0003] However, in practical applications, especially in the inspection link at the end of the sock production line, these quality inspection devices do pose a series of challenges in aspects such as installation, disassembly, maintenance, and replacement. Some detection instruments have complex structures, involving multiple components and precision elements, which undoubtedly increases the operational difficulty during installation and disassembly. In addition, the space at the end of the sock production line is usually limited, which further restricts the choice of installation positions for large or complex devices and also affects the convenience during disassembly when needed.

[0004] Moreover, these detection instruments often adopt advanced electronic and optical technologies, which means that technicians with professional knowledge and skills are required to participate in maintenance. This not only increases the difficulty of maintenance but also raises the maintenance cost. At the same time, spare parts for some devices may be difficult to purchase or require a long procurement cycle, which will undoubtedly affect the timeliness of maintenance and replacement work and thus have an adverse impact on the normal operation of the production line.

[0005] More critically, performing maintenance and replacement work usually requires temporarily stopping the operation of the production line, which will inevitably lead to production interruption and thus have a negative impact on production efficiency. Therefore, solving the problems existing in the installation, disassembly, maintenance, and replacement of sock production quality inspection devices is of great significance for improving sock production efficiency and reducing production costs. Content of the Utility Model

[0006] The main purpose of the utility model is to provide a sock production quality inspection device, which can effectively solve the problems raised in the background technique.

[0007] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0008] A sock production quality inspection device includes an L-shaped bracket, a first detection unit, a second detection unit, and a third detection unit;

[0009] The L-shaped bracket is installed on the sock production line through the mounting block. Slide rails and long cylinder hydraulic cylinders are respectively arranged at the upper and lower ends of the L-shaped bracket. A connecting frame is installed at the telescopic end of the long cylinder hydraulic cylinder through a connecting piece. The upper end of the slide rail is connected with a fixed frame through a sliding table. The fixed frame is connected with the connecting frame. The position of the fixed frame is adjusted by driving the sliding table to slide along the slide rail through the telescopic movement of the long cylinder hydraulic cylinder;

[0010] A support frame is installed at the upper end of the fixed frame. A first detection unit is connected to the side end of the support frame through a quick-release frame. A top block is installed on the end face of the support frame. A second detection unit and a third detection unit are installed in the clamping cavity between the top block and the support frame. A waist-shaped hole is formed in the fixed frame. The first detection unit, the second detection unit and the third detection unit detect the appearance and light transmittance of the socks on the sock production line through the waist-shaped hole.

[0011] As a further preferred solution of the present application, the first detection unit is an optical wave meter. The detection head of the first detection unit extends into the waist-shaped hole. The first detection unit is fixed on the quick-release frame through bolts, nuts and gaskets;

[0012] As a further preferred solution of the present application, the first detection unit and the third detection unit are industrial cameras. The two industrial cameras are fixed on the top block and the support frame through bolts. The two industrial cameras are aligned with the socks on the sock production line, and the shooting angles of the two industrial cameras intersect;

[0013] As a further preferred solution of the present application, the quick-release frame and the top block are both fixed on the support frame through bolts and are distributed in a modular manner. The support frame and the fixed frame are fixed through bolts, and the support frame changes its position along the screw holes on the fixed frame;

[0014] As a further preferred solution of the present application, the sliding direction of the slide rail is consistent with the telescopic direction of the long cylinder hydraulic cylinder, and the slide rail and the long cylinder hydraulic cylinder are fixed on the L-shaped bracket through bolts and nuts;

[0015] As a further preferred solution of the present application, the connecting piece is threadedly connected with the long cylinder hydraulic cylinder. The connecting piece is inserted into the connecting frame and fixed through a nut. The connecting frame is fixed with the fixed frame through bolts.

[0016] Compared with the prior art, the present utility model has the following beneficial effects:

[0017] In the present utility model, each detection unit has the convenience of independent installation, disassembly and replacement. This design enables our equipment to easily adapt to the detection requirements of various sizes and types of socks. This flexibility not only greatly reduces the maintenance cost of the equipment, but also effectively improves the production efficiency and meets the actual needs in different production scenarios.

[0018] During the detection process, each detection unit can cooperate to comprehensively and accurately detect multiple key indicators of the socks, such as appearance, light transmittance, color, texture, etc. This parallel processing mode greatly shortens the detection time, thus improving the overall production efficiency. At the same time, this comprehensive detection method also ensures strict control of product quality and enhances customer satisfaction.

[0019] It is worth mentioning that our detection units adopt advanced detection tools and technologies in the industry, such as light wave meters and industrial cameras. The application of these high-tech devices enables us to accurately detect various quality indicators of the socks and ensure the stability of product quality. In addition, the modular design makes the assembly and disassembly of the equipment simple and fast, reducing errors caused by human factors and improving the accuracy of detection.

[0020] More importantly, since each detection unit is relatively independent, once a unit fails, we can quickly locate it and perform maintenance or replacement separately without shutting down the entire equipment for maintenance. This design greatly reduces the downtime of the equipment, lowers the maintenance cost, and also improves the overall performance and service life of the equipment.

[0021] In summary, our equipment realizes comprehensive, accurate, and efficient detection of sock quality through a unique modular design, advanced detection tools and technologies, and an efficient collaborative operation mode. This not only improves production efficiency, reduces maintenance costs, but also ensures the stability of product quality, providing a strong guarantee for the sustainable development of the enterprise. Description of the Drawings

[0022] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0023] Figure 2 is a display diagram of the overall structure of the present utility model;

[0024] Figure 3 is a front view of the overall structure of the present utility model;

[0025] Figure 4 is a schematic diagram of the support frame, quick-release frame and detection unit of the present utility model;

[0026] Figure 5 is a display diagram of the support frame, quick-release frame and detection unit of the present utility model.

[0027] In the figure: 1, mounting block; 2, L-shaped bracket; 3, long cylinder hydraulic cylinder; 4, slide rail; 5, connecting piece; 6, connecting frame; 7, slide table; 8, fixing frame; 9, support frame; 10, waist hole; 11, quick-release frame; 12, first detection unit; 13, top block; 14, second detection unit; 15, third detection unit. Detailed implementation manners

[0028] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific implementation manners.

[0029] As Figures 1 to 5 shown, the present invention relates to a quality inspection device for sock production. The device includes a first detection unit 12, a second detection unit 14 and a third detection unit 15, which together constitute the main detection part of the device. These units work together to ensure that the quality of products on the sock production line is strictly controlled.

[0030] First of all, the entire device is firmly installed on the sock production line through an L-shaped bracket 2. This L-shaped bracket 2 not only provides stable support, but also facilitates connection with the production line through the mounting block 1. At the upper and lower ends of the L-shaped bracket 2, a slide rail 4 and a long cylinder hydraulic cylinder 3 are respectively provided. The telescopic end of the long cylinder hydraulic cylinder 3 is cleverly connected to the connecting frame 6 through a connecting piece 5, enabling the entire structure to be adjusted flexibly.

[0031] The upper end of the slide rail 4 is connected to a fixed frame 8 through a slide table 7. This fixed frame 8 is not only structurally strong, but also closely connected to the connecting frame 6. When the long cylinder hydraulic cylinder 3 performs telescopic movement, it can drive the slide table 7 to slide smoothly along the slide rail 4, thereby achieving precise adjustment of the position of the fixed frame 8. This design enables the device to adapt to the detection requirements of socks of different sizes and types.

[0032] At the upper end of the fixed frame 8, a support frame 9 is installed. This support frame 9 not only provides a stable support platform for the subsequent detection units, but also conveniently connects the first detection unit 12 through the quick-release frame 11 at its side end. In addition, a top block 13 is installed on the end face of the support frame 9, which together with the support frame 9 forms a clamping cavity for installing the second detection unit 14 and the third detection unit 15.

[0033] It is worth mentioning that a waist-shaped hole 10 is also opened on the fixed frame 8. The design of this waist-shaped hole 10 is very ingenious. It enables the first detection unit 12, the second detection unit 14 and the third detection unit 15 to conveniently detect the appearance and light transmittance of socks on the sock production line through it. This design not only improves the detection efficiency, but also ensures the accuracy of detection.

[0034] Specifically, the first detection unit 12 uses an optical wave meter as a detection tool. Its detection head extends into the waist-shaped hole 10 and is fixed on the quick-release frame 11 through bolts, nuts and gaskets. This fixing method is both firm and convenient for disassembly, facilitating subsequent maintenance and replacement.

[0035] The second detection unit 14 and the third detection unit 15 use industrial cameras as detection tools. These two industrial cameras are fixed to the top block 13 and the support frame 9 by bolts and are aligned to take pictures of the socks on the sock production line. Their shooting angles intersect, enabling more details of the socks to be captured, thereby improving the accuracy of detection.

[0036] In addition, the quick-release frame 11 and the top block 13 are both fixed to the support frame 9 by bolts. This modular design makes the assembly and disassembly of the equipment simpler and faster. At the same time, the support frame 9 and the fixing frame 8 are also fixed by bolts, and the position of the support frame 9 can be adjusted as needed.

[0037] During the operation of the entire equipment, the sliding direction of the slide rail 4 is consistent with the telescopic direction of the long cylinder hydraulic cylinder 3, ensuring smooth and accurate sliding. The slide rail 4 and the long cylinder hydraulic cylinder 3 are firmly fixed to the L-shaped bracket 2 by bolts and nuts, ensuring the stability and reliability of the entire equipment.

[0038] In short, this sock production quality inspection equipment realizes strict control over the product quality on the sock production line through ingenious structural design and advanced detection tools. It not only improves the detection efficiency but also ensures the accuracy of detection, providing strong support for the quality improvement of the sock production industry.

[0039] Quality inspection process: The sock production quality inspection equipment is stably installed on the sock production line through the L-shaped bracket 2 to ensure the stability of the equipment during operation. The long cylinder hydraulic cylinder 3 is connected to the connecting frame 6 through the connecting piece 5, and drives the sliding table 7 to slide on the slide rail 4 through telescopic movement, thereby adjusting the position of the fixing frame 8 to meet the detection requirements of socks of different sizes and types.

[0040] Then, the first detection unit 12 starts to work. The optical wave meter is used as a detection tool, and its detection head extends into the waist hole 10 to perform an appearance inspection on the socks. Through the precise measurement of the optical wave meter, whether there are defects, stains or damages on the surface of the socks can be detected. If unqualified products are found, the equipment will automatically mark or reject them to ensure that only socks meeting the quality standards continue to circulate on the production line.

[0041] At the same time, the second detection unit 14 and the third detection unit 15 also start to work. These two detection units use industrial cameras as detection tools, are fixed to the top block 13 and the support frame 9 by bolts, and are aligned to take pictures of the socks. The high-definition shooting of the industrial camera can capture more details of the socks, including texture, color, pattern, etc. Through image processing technology, the equipment can analyze the quality status of the socks and detect whether there are problems such as color deviation, unclear texture or pattern error.

[0042] During the entire detection process, the modular design of the quick-release frame 11 and the top block 13 makes the assembly and disassembly of the device simple and fast. This design not only improves the maintenance efficiency of the device but also reduces the maintenance cost. At the same time, the fixing method of bolts and nuts ensures the stability and reliability between the various components of the device.

[0043] According to the detection results of the first detection unit 12, the second detection unit 14, and the third detection unit 15, the device will comprehensively judge the quality status of the socks. If the socks meet the quality standards, the device will release them; if they do not meet the standards, they will be marked or rejected. Through this quality inspection process, the sock production quality inspection device can strictly control the product quality on the sock production line, improve production efficiency, reduce the defective rate, and provide strong support for the quality improvement of the sock production industry.

[0044] It should be noted that in this article, relational terms such as first and second (No. 1, No. 2) are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. However, the terms "including", "comprising" or any other variant are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the element.

[0045] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A socks production quality inspection device, comprising an L-shaped bracket (2), a first detection unit (12), a second detection unit (14) and a third detection unit (15), characterized in that: The L-shaped bracket (2) is installed on the sock production line through the installation block (1); the upper and lower ends of the L-shaped bracket (2) are respectively provided with a slide rail (4) and a long-barrel hydraulic cylinder (3); the telescopic end of the long-barrel hydraulic cylinder (3) is installed with a connecting frame (6) through a connecting piece (5); the upper end of the slide rail (4) is connected to a fixed frame (8) through a slide table (7); the fixed frame (8) is connected to the connecting frame (6); the long-barrel hydraulic cylinder (3) is telescopically driven to drive the slide table (7) to slide along the slide rail (4) and thus adjust the position of the fixed frame (8); A support frame (9) is installed at the upper end of the fixed frame (8), and the side end of the support frame (9) is connected to a first detection unit (12) through a quick-release frame (11); a top block (13) is installed on the end surface of the support frame (9); a second detection unit (14) and a third detection unit (15) are installed in the clamping cavity between the top block (13) and the support frame (9); a waist hole (10) is opened on the fixed frame (8), and the first detection unit (12), the second detection unit (14) and the third detection unit (15) detect the appearance and light transmittance of socks on a sock production line through the waist hole (10).

2. A socks production quality inspection equipment according to claim 1, characterized in that: The first detection unit (12) is a light wave meter; the detection head of the first detection unit (12) extends into the waist hole (10); the first detection unit (12) is fixed to the quick-release frame (11) by means of bolts, nuts and washers.

3. A socks production quality inspection equipment according to claim 2, characterized in that: The first detection unit (12) and the third detection unit (15) are industrial cameras, which are fixed to the top block (13) and the support frame (9) by bolts. The two industrial cameras are aimed at the socks on the sock production line, and the shooting angles of the two industrial cameras intersect.

4. The socks production quality inspection equipment according to claim 3, characterized in that: The quick-release frame (11) and the top block (13) are both fixed to the support frame (9) by bolts and are modularly distributed. The support frame (9) and the fixing frame (8) are fixed by bolts, and the support frame (9) changes position along the screw holes on the fixing frame (8).

5. The socks production quality inspection equipment according to claim 4, characterized in that: The sliding direction of the slide rail (4) is consistent with the telescopic direction of the long-barrel hydraulic cylinder (3), and the slide rail (4) and the long-barrel hydraulic cylinder (3) are fixed to the L-shaped bracket (2) by bolts and nuts.

6. A socks production quality inspection equipment according to claim 5, characterized in that: The connecting piece (5) is connected to the long-tube hydraulic cylinder (3) by means of threads, the connecting piece (5) is inserted into the connecting frame (6) and fixed by means of nuts, and the connecting frame (6) is fixed to the fixing frame (8) by means of bolts.

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