Die casting AOI detection equipment

Abstract

The utility model relates to the technical field of die casting detection, and discloses die casting AOI detection equipment which comprises a metal plate rack, the upper side face of the metal plate rack is fixedly connected with a closed bin shell, the front side face of the closed bin shell is of an opening structure, and the front side face of the closed bin shell is fixedly connected with an L-shaped light shielding plate. One end of the front side of the closed bin shell is fixedly connected with a start button, a vacuum adsorption base is arranged at the front end of the upper side face of the metal plate rack, the rear end of the upper side face of the metal plate rack is fixedly connected with a mounting rack, and an industrial scanning camera and a 2D visual camera are arranged on the mounting rack. According to the mobile phone shell die casting detection device, automatic, rapid and accurate detection of mobile phone shell die castings is achieved, personal errors are effectively eliminated, the detection efficiency is remarkably improved, and high quality and performance stability of products are ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of die-casting part detection, in particular to an AOI detection device for die-casting parts. Background Technique

[0002] With the popularization of smart phones and the continuous improvement of consumers' requirements for the appearance and performance of mobile phones, the quality of mobile phone casings has become one of the important factors affecting consumers' purchase decisions. Mobile phone casings are important components for protecting the internal components of mobile phones and are usually die-cast from metal materials such as aluminum alloy and zinc alloy. However, during the die-casting process, due to the influence of various factors, such as mold accuracy, die-casting parameters, etc., various defects may occur, such as air bubbles, inclusions, dimensional deviations, etc. These defects not only affect the appearance quality of mobile phone casings but may also affect their service performance and safety.

[0003] Traditional detection methods, such as manual visual inspection and simple mechanical measurement, can no longer meet the high-quality and high-efficiency detection requirements. They are not only inefficient but also easily affected by human factors, resulting in inaccurate detection results. To solve these problems, more advanced and intelligent detection technologies and equipment need to be introduced. For this reason, we have proposed an AOI detection device for die-casting parts. Content of the Utility Model

[0004] (1) Technical Problems to be Solved

[0005] In view of the deficiencies of the prior art, the utility model provides an AOI detection device for die-casting parts, which solves the above problems.

[0006] (2) Technical Solutions

[0007] To achieve the above object, the utility model provides the following technical solutions: an AOI detection device for die-casting parts, including a sheet metal frame, the upper side of the sheet metal frame is fixedly connected with a closed chamber housing, the front side of the closed chamber housing is an open structure, the front side of the closed chamber housing is fixedly connected with an L-shaped light-shielding plate, the front side end of the closed chamber housing is fixedly connected with a start button, the front end of the upper side of the sheet metal frame is provided with a vacuum adsorption base, the rear end of the upper side of the sheet metal frame is fixedly connected with an installation frame, and an industrial scanning camera and a 2D vision camera are arranged on the installation frame. It further includes:

[0008] An x-axis movement device, which is arranged on the front side of the installation frame and is used to drive the industrial scanning camera and the 2D vision camera to move precisely;

[0009] A z-axis movement module, which is arranged on the x-axis movement device and is used to cooperate with the x-axis movement device to drive the industrial scanning camera and the 2D vision camera to perform operations;

[0010] A 3D line-scanning sensing device is provided on the upper side of a sheet metal frame and is used for 3D scanning of die-castings.

[0011] Preferably, a set of symmetric moving grooves are provided at the front end of the upper side of the sheet metal frame. Two symmetrically arranged sliders are fixedly connected to the bottom of the vacuum adsorption base, and the sliders are movably clamped in the moving grooves. A driving motor three is embedded at the front end of the upper side of the sheet metal frame, and a worm gear is fixedly connected to the rotating shaft of the driving motor three. A worm that matches the worm gear on the driving motor three is rotatably connected to the lower side of the vacuum adsorption base.

[0012] Preferably, the 3D line-scanning sensing device includes a mounting seat, a support arm, a 3D line-scanning camera, and an auxiliary scanning camera. Opposite light grids are fixedly connected to the front side of the sheet metal frame corresponding to both ends of the vacuum adsorption base. Mounting seats are fixedly connected to the upper side of the sheet metal frame corresponding to both sides of the two opposite light grids. A support arm is rotatably connected to the mounting seat. The support arm is U-shaped, and a 3D line-scanning camera is fixedly connected to the upper side of the support arm. Two auxiliary scanning cameras are fixedly connected to the upper side of the support arm corresponding to both ends of the 3D line-scanning camera.

[0013] Preferably, the x-axis motion device includes a driving motor one, a rotating shaft one, and a mounting plate. A driving motor one is fixedly connected to one end of the front side of the mounting frame. A rotating shaft one is rotatably connected to the front side of the mounting frame. The rotating shaft one is fixedly connected to the rotating shaft of the driving motor one, and a mounting plate is threadedly connected to the rotating shaft one.

[0014] Preferably, the z-axis motion module includes a driving motor two, a rotating shaft two, and a moving mounting seat. A driving motor two is fixedly connected to the top of the mounting plate. A rotating shaft two is rotatably connected to the front side of the mounting plate. A moving mounting seat is threadedly connected to the rotating shaft two, and an industrial scanning camera and a 2D vision camera are respectively fixedly connected to the moving mounting seat.

[0015] Preferably, limiting slide bars are provided at both the upper and lower ends of the front side of the mounting frame and at both ends of the front side of the mounting plate.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the present utility model provides a die-casting AOI detection device, which has the following beneficial effects:

[0018] 1. This die-casting AOI inspection equipment uses high-precision image capture and advanced image processing technology. The AOI inspection equipment can automatically identify and accurately measure various parameters of mobile phone shell die-castings, avoiding the influence of human factors on the inspection results, improving the accuracy of inspection, and can complete the inspection of a large number of mobile phone shell die-castings in a short time. Compared with traditional manual visual inspection and mechanical measurement, it greatly improves the inspection efficiency and shortens the production cycle.

[0019] 2. This die-casting AOI inspection equipment conducts comprehensive and detailed inspection on mobile phone shell die-castings, which can timely discover and eliminate potential defects, ensure that the quality and performance of the product meet the design requirements, and improve the reliability and stability of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Figure 2 It is a schematic diagram of the upper side structure of the sheet metal frame of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the 3D line scan sensor device of the utility model;

[0023] Figure 4 It is a schematic diagram of the x-axis motion device and the z-axis motion module of the utility model;

[0024] Figure 5 This is a schematic diagram of the split structure of the x-axis motion device and the z-axis motion module of the utility model.

[0025] In the figure: 1. Sheet metal frame; 2. Closed chamber shell; 3. Shade plate; 4. Start button; 5. Vacuum adsorption base; 6. Mounting frame; 7. X-axis motion device; 8. Z-axis motion module; 9. Opposite beam grating; 10. 3D line scan sensor; 11. Mounting seat; 12. Support arm; 13. 3D line scan camera; 14. Auxiliary scanning camera; 15. Fastening bolts; 16. Drive motor one; 17. Rotating shaft one; 18. Drive motor two; 19. Rotating shaft two; 20. Mounting plate; 21. Mobile mounting seat; 22. Industrial scanning camera; 23. 2D vision camera; 24. Moving slot; 25. Drive motor three. DETAILED DESCRIPTION

[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0027] Please refer to Figures 1-5 , a die-casting part AOI detection device, including a sheet metal frame 1. A closed chamber housing 2 is fixedly connected to the upper side surface of the sheet metal frame 1. The front side surface of the closed chamber housing 2 is an open structure. An L-shaped light-shielding plate 3 is fixedly connected to the front side surface of the closed chamber housing 2. A start button 4 is fixedly connected to one end of the front side of the closed chamber housing 2. A vacuum adsorption base 5 is arranged at the front end of the upper side surface of the sheet metal frame 1. An installation frame 6 is fixedly connected to the rear end of the upper side surface of the sheet metal frame 1. An industrial scanning camera 22 and a 2D vision camera 23 are arranged on the installation frame 6. It further includes:

[0028] An x-axis movement device 7, which is arranged on the front side surface of the installation frame 6 and is used to drive the industrial scanning camera 22 and the 2D vision camera 23 to move precisely;

[0029] A z-axis movement module 8, which is arranged on the x-axis movement device 7 and is used to cooperate with the x-axis movement device 7 to drive the industrial scanning camera 22 and the 2D vision camera 23 to perform operations.

[0030] A 3D line scan sensing device 10, which is arranged on the upper side surface of the sheet metal frame 1 and is used to perform 3D scanning on the die-casting part.

[0031] Further, a set of symmetric moving grooves 24 are opened at the front end of the upper side surface of the sheet metal frame 1. Two symmetrically arranged sliders are fixedly connected to the bottom of the vacuum adsorption base 5. The sliders are movably clamped in the moving grooves 24. A driving motor three 25 is embedded at the front end of the upper side surface of the sheet metal frame 1. A worm gear is fixedly connected to the rotating shaft of the driving motor three 25. A worm that matches the worm gear on the driving motor three 25 is rotatably connected to the lower side surface of the vacuum adsorption base 5.

[0032] Further, the 3D line scan sensing device 10 includes a mounting base 11, a support arm 12, a 3D line scan camera 13, and an auxiliary scan camera 14. Opposite to both ends of the vacuum adsorption base 5, opposed light grids 9 are fixedly connected to the front side surface of the sheet metal frame 1. Mounting bases 11 are fixedly connected to both sides of the upper side surface of the sheet metal frame 1 corresponding to the two opposed light grids 9. A support arm 12 is rotatably connected to the mounting base 11. The support arm 12 is U-shaped. A 3D line scan camera 13 is fixedly connected to the upper side surface of the support arm 12. Two auxiliary scan cameras 14 are fixedly connected to both ends of the upper side surface of the support arm 12 corresponding to the 3D line scan camera 13.

[0033] Further, the x-axis motion device 7 includes a first driving motor 16, a first rotating shaft 17, and a mounting plate 20. One end of the front side of the mounting frame 6 is fixedly connected to the first driving motor 16, and the first rotating shaft 17 is rotatably connected to the front side of the mounting frame 6. The first rotating shaft 17 is fixedly connected to the rotating shaft of the first driving motor 16, and the mounting plate 20 is threadedly connected to the first rotating shaft 17.

[0034] Further, the z-axis motion module 8 includes a second driving motor 18, a second rotating shaft 19, and a movable mounting seat 21. The second driving motor 18 is fixedly connected to the top of the mounting plate 20, the second rotating shaft 19 is rotatably connected to the front side of the mounting plate 20, the movable mounting seat 21 is threadedly connected to the second rotating shaft 19, and an industrial scanning camera 22 and a 2D vision camera 23 are respectively fixedly connected to the movable mounting seat 21.

[0035] Further, limiting slide rods are provided at both upper and lower ends of the front side of the mounting frame 6 and at both ends of the front side of the mounting plate 20.

[0036] Working principle: When using this device to detect die-castings, first, the die-casting to be detected is placed on the vacuum adsorption base 5. The vacuum adsorption base 5 slides in the moving groove 24 through the sliders at its bottom and is precisely adjusted to the detection position by the third driving motor 25. During this process, the opposed grating 9 will detect whether the die-casting is correctly placed to ensure the safety of the detection process. Then, the x-axis motion device 7 starts to work. It drives the first rotating shaft 17 to rotate through the first driving motor 16, thereby driving the movable mounting seat 21 mounted thereon to precisely move in the x-axis direction. At the same time, the z-axis motion module 8 also starts to work. It drives the second rotating shaft 19 to rotate through the second driving motor 18, causing the mounting plate 20 to precisely move in the z-axis direction. This combination of x-axis and z-axis movements enables the industrial scanning camera 22 and the 2D vision camera 23 mounted on the movable mounting seat 21 to cover all areas of the die-casting, achieving comprehensive detection. At the same time, the 3D line scanning camera 13 and the auxiliary scanning camera 14 also start to work. The 3D line scanning camera 13 captures the three-dimensional data of the die-casting through its high-resolution scanning head, while the auxiliary scanning camera 14 provides additional visual information such as color and texture. These data are transmitted to the device control system for subsequent processing and analysis. In the result output stage, the device control system will analyze and statistically process the detected defect data and generate corresponding detection reports. These reports can be directly displayed to the operator through the display screen or exported through the connected host computer software, facilitating subsequent quality management and production control.

[0037] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A die casting AOI inspection device, comprising a sheet metal frame (1), characterized in that: The upper side of the sheet metal frame (1) is fixedly connected to a closed bin shell (2); the front side of the closed bin shell (2) is an open structure; the front side of the closed bin shell (2) is fixedly connected to an L-shaped shading plate (3); one end of the front side of the closed bin shell (2) is fixedly connected to a start button (4); the front end of the upper side of the sheet metal frame (1) is provided with a vacuum adsorption base (5); the rear end of the upper side of the sheet metal frame (1) is fixedly connected to a mounting frame (6); the mounting frame (6) is provided with an industrial scanning camera (22) and a 2D vision camera (23); and further comprising: An x-axis motion device (7) is disposed on the front side of the mounting frame (6) and is used to drive the industrial scanning camera (22) and the 2D vision camera (23) to move accurately; The z-axis motion module (8) is arranged on the x-axis motion device (7) and is used to cooperate with the x-axis motion device (7) to drive the industrial scanning camera (22) and the 2D vision camera (23) to operate. A 3D line scanning sensor device (10) is arranged on the upper side of a sheet metal frame (1) and is used for performing 3D scanning of a light shielding plate of a die casting.

2. The die casting AOI inspection equipment according to claim 1, characterized in that: A group of symmetrical moving grooves (24) are provided at the front end of the upper side surface of the sheet metal frame (1); two symmetrically arranged sliding blocks are fixedly connected to the bottom of the vacuum adsorption base (5); the sliding blocks are movably engaged in the moving grooves (24); a driving motor three (25) is embedded at the front end of the upper side surface of the sheet metal frame (1); a worm gear is fixedly connected to the rotating shaft of the driving motor three (25); and a worm gear matching the worm gear on the driving motor three (25) is rotatably connected to the lower side surface of the vacuum adsorption base (5).

3. The die casting AOI inspection equipment according to claim 1, characterized in that: The 3D line scan sensor device (10) comprises a mounting seat (11), a support arm (12), a 3D line scan camera (13) and an auxiliary scanning camera (14); the front side of the sheet metal frame (1) is fixedly connected with a counter-radiation grating (9) at two ends corresponding to the vacuum adsorption base (5); the upper side of the sheet metal frame (1) is fixedly connected with a mounting seat (11) at two sides corresponding to the two counter-radiation gratings (9); the mounting seat (11) is rotatably connected with a support arm (12); the support arm (12) is U-shaped; the upper side of the support arm (12) is fixedly connected with a 3D line scan camera (13); and the upper side of the support arm (12) is fixedly connected with two auxiliary scanning cameras (14) at two ends corresponding to the 3D line scan camera (13).

4. The die casting AOI inspection equipment according to claim 1, characterized in that: The x-axis motion device (7) comprises a driving motor (16), a rotating shaft (17) and a mounting plate (20); one end of the front side of the mounting frame (6) is fixedly connected to the driving motor (16); the front side of the mounting frame (6) is rotatably connected to the rotating shaft (17); the rotating shaft (17) is fixedly connected to the rotating shaft of the driving motor (16); and the mounting plate (20) is threadedly connected to the rotating shaft (17).

5. The die casting AOI inspection equipment according to claim 4, characterized in that: The z-axis motion module (8) comprises a second drive motor (18), a second rotating shaft (19) and a movable mounting seat (21); the top of the mounting plate (20) is fixedly connected to the second drive motor (18); the front side of the mounting plate (20) is rotatably connected to the second rotating shaft (19); the second rotating shaft (19) is threadedly connected to the movable mounting seat (21); and the movable mounting seat (21) is respectively fixedly connected to an industrial scanning camera (22) and a 2D vision camera (23).

6. The die casting AOI inspection equipment according to claim 5, characterized in that: Limiting sliding bars are provided at the upper and lower ends of the front side of the mounting frame (6) and at the two ends of the front side of the mounting plate (20).

Images