Electric porcelain insulator production device

By designing a ceramic insulator production device containing multiple motors and spraying devices, the problem of uneven spraying is solved, a more efficient and uniform spraying effect is achieved, and the production efficiency and device stability are improved.

CN223038695UActive Publication Date: 2025-06-27PINGXIANG YANGDONG ELECTRICAL PORCELAIN ELECTRICAL FACTORY
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Patent Information

Application Number
CN202422074183.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-06-27
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

The existing electroceramic insulator production devices have uneven problems during the spraying process, which affects the quality of the effect after forming.

Method used

A ceramic insulator production device is designed, including a box, a spray box, a pump body, a spray head, a first motor and a second motor. The first motor drives the mounting plate to rotate, so that the ceramic insulator rotates slowly, and the second motor drives the ceramic insulator to rotate automatically to ensure uniform spraying.

Benefits of technology

Through the design of this device, the uniformity of electroceramic insulator spraying is improved, production efficiency is improved, and the stability of the spray box is enhanced, avoiding resource waste.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of electric porcelain insulators, and discloses an electric porcelain insulator production device which comprises a box body, a spraying box is fixedly connected to the outer wall of one side of the box body, a pump body is installed at the top end of the spraying box, the liquid pumping end of the pump body is fixedly connected with a second connecting pipe, and the second connecting pipe penetrates into the spraying box. The liquid discharging end of the pump body is fixedly connected with a first connecting pipe. According to the technical scheme of the utility model, a plurality of electric porcelain insulators can be installed through the plurality of connecting pieces, and then the output shaft of the first motor can drive the installation plate to rotate so as to drive the plurality of electric porcelain insulators below the installation plate to rotate at a low speed, so that each electric porcelain insulator can be sprayed; and an output shaft of the second motor can drive the electric porcelain insulator to rotate again, so that the outer part of the electric porcelain insulator in spraying can be sprayed more uniformly, and through cooperation of the structures, the spraying uniformity of the electric porcelain insulator is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of porcelain insulators, in particular to a production device for porcelain insulators. Background Technique

[0002] An insulator is a special insulating control that can play an important role in overhead transmission lines. In the early years, insulators were mostly used on telegraph poles. Slowly, many disc-shaped insulators were hung at one end of the high-type high-voltage wire connection tower. It is used to increase the creepage distance and is usually made of glass or ceramics, so it is called an insulator.

[0003] When producing porcelain insulators, it is necessary to spray anti-pollution materials on the surface to improve its performance. However, when the existing production spraying device is in use, the spraying is not uniform enough, which affects the quality of the overall formed product. Therefore, a production device for porcelain insulators is needed. Content of the Utility Model

[0004] The purpose of the utility model is to provide a production device for porcelain insulators, which solves the problems raised in the background technique.

[0005] The embodiment of the present application provides a production device for porcelain insulators, including a box body. One outer wall of the box body is fixedly connected with a spraying box. A pump body is installed at the top of the spraying box. The liquid suction end of the pump body is fixedly connected with a second connecting pipe, and the second connecting pipe penetrates into the interior of the spraying box. The liquid discharge end of the pump body is fixedly connected with a first connecting pipe, and the first connecting pipe penetrates into the interior of the box body and is fixedly connected with a spray head. A first motor is installed at the top of the box body. The output shaft of the first motor penetrates into the interior of the box body and is fixedly connected with a connecting rod through a coupling. The bottom end of the connecting rod is fixedly connected with a mounting plate. A second motor is fixedly connected to the top of the mounting plate. The output shaft of the second motor penetrates through the mounting plate and is fixedly connected with a connecting member, and a porcelain insulator is threadedly connected to the connecting member.

[0006] During use, first, multiple porcelain insulators are installed through multiple connecting members. The pump body, in cooperation with the first connecting pipe and the second connecting pipe, can draw the anti-pollution liquid into the interior of the spray head, and the liquid is sprayed on the porcelain insulators by the spray head. During the spraying process, the output shaft of the first motor can drive the mounting plate to rotate, thereby driving the multiple porcelain insulators below the mounting plate to rotate slowly, so that each porcelain insulator can be sprayed. The output shaft of the second motor can drive the porcelain insulator to rotate self, so that the overall exterior of the porcelain insulator during spraying can be sprayed more evenly. Through the cooperation of the above various structures, the uniformity of the spraying of the porcelain insulators is improved.

[0007] Optionally, six second motors are provided, and the six second motors are distributed in an annular shape.

[0008] By adopting the above technical solution, it is beneficial to improve the production efficiency of the porcelain insulator.

[0009] Optionally, a support plate is fixedly connected to an outer wall of one side of the spraying box, and the support plate supports the bottom end of the spraying box.

[0010] By adopting the above technical solution, it is beneficial to improve the installation stability of the spraying box.

[0011] Optionally, a notch is formed at the bottom end of the box body, and a collection box is placed directly below the box body at the position of the notch.

[0012] By adopting the above technical solution, it is beneficial to collect the excess liquid raw materials sprayed, avoiding waste of resources.

[0013] Optionally, the nozzle is of a cuboid structure.

[0014] By adopting the above technical solution, it is beneficial to increase the spraying range and improve the spraying uniformity.

[0015] Optionally, support columns are fixedly connected to four corners of the bottom end of the box body.

[0016] By adopting the above technical solution, it is beneficial to stably support the box body.

[0017] Optionally, a sealing door is rotatably connected to the front wall of the box body through a rotating shaft.

[0018] By adopting the above technical solution, it can prevent the liquid from splashing on the staff when spraying the liquid.

[0019] Optionally, a threaded hole adapted to the threaded rod of the porcelain insulator is formed in the connecting piece.

[0020] By adopting the above technical solution, it is beneficial to quickly disassemble and assemble the porcelain insulator.

[0021] Compared with the prior art, the beneficial effects of the technical solution of the present application are as follows:

[0022] The technical solution of the present application can install multiple porcelain insulators through multiple connecting pieces. Then, the output shaft of the first motor can drive the mounting plate to rotate, thereby driving the multiple porcelain insulators below the mounting plate to rotate slowly, so that each porcelain insulator can be sprayed. The output shaft of the second motor can drive the porcelain insulator to rotate again, so that the outside of the porcelain insulator being sprayed can be sprayed more evenly. Through the cooperation of the above various structures, the spraying uniformity of the porcelain insulator is improved. Description of the Drawings

[0023] Other features, objectives, and advantages of the present utility model will become more apparent by reading the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0024] Figure 1 It is a schematic diagram of the overall structure of a production device for an electric porcelain insulator of the present utility model;

[0025] Figure 2 It is a front view structure schematic diagram of a production device for an electric porcelain insulator of the present utility model;

[0026] Figure 3 It is a schematic diagram of the external structure of a production device for an electric porcelain insulator of the present utility model;

[0027] Figure 4 It is an enlarged schematic diagram of the structure of area A of a production device for an electric porcelain insulator of the present utility model.

[0028] In the figure: 1. First motor; 2. Box body; 3. First connecting pipe; 4. Pump body; 5. Second connecting pipe; 6. Spraying box; 7. Support plate; 8. Support column; 9. Collection box; 10. Electric porcelain insulator; 11. Installation plate; 12. Second motor; 13. Connecting rod; 14. Nozzle; 15. Notch; 16. Connector; 17. Sealing door. Specific implementation manners

[0029] Please refer to Figures 1-4 , the present utility model provides a technical solution: a production device for an electric porcelain insulator, including a box body 2, a spraying box 6 is fixedly connected to an outer wall of one side of the box body 2, a pump body 4 is installed at the top of the spraying box 6, a liquid suction end of the pump body 4 is fixedly connected to a second connecting pipe 5, the second connecting pipe 5 penetrates into the interior of the spraying box 6, a liquid discharge end of the pump body 4 is fixedly connected to a first connecting pipe 3, the first connecting pipe 3 penetrates into the interior of the box body 2 and is fixedly connected to a nozzle 14, a first motor 1 is installed at the top of the box body 2, an output shaft of the first motor 1 penetrates into the interior of the box body 2 and is fixedly connected to a connecting rod 13 through a coupling, a bottom end of the connecting rod 13 is fixedly connected to an installation plate 11, a second motor 12 is fixedly connected to a top end of the installation plate 11, an output shaft of the second motor 12 penetrates through the installation plate 11 and is fixedly connected to a connector 16, and an electric porcelain insulator 10 is threadedly connected to the connector 16.

[0030] In the technical solution of the present utility model, as Figure 2 shown, there are a total of six second motors 12, and the six second motors 12 are distributed in an annular shape; which is beneficial to improving the production efficiency of the electric porcelain insulator 10.

[0031] In the technical solution of the present utility model, as Figure 1As shown, a support plate 7 is fixedly connected to the outer wall of one side of the spraying box 6, and the support plate 7 supports the bottom end of the spraying box 6; this is beneficial to improving the installation stability of the spraying box 6.

[0032] In the technical solution of the present utility model, as Figure 2 shown, a notch 15 is provided at the bottom end of the box body 2, and a collection box 9 is placed directly below the position of the box body 2 based on the notch 15; this is beneficial to collecting the excess liquid raw materials sprayed and avoiding waste of resources.

[0033] In the technical solution of the present utility model, as Figure 2 shown, the spray head 14 is of a cuboid structure; this is beneficial to increasing the spraying range and improving the spraying uniformity.

[0034] In the technical solution of the present utility model, as Figure 1 shown, support columns 8 are fixedly connected to the four corners of the bottom end of the box body 2; this is beneficial to stably supporting the box body 2.

[0035] In the technical solution of the present utility model, as Figure 1 shown, a sealing door 17 is rotatably connected to the front wall of the box body 2 through a rotating shaft; this can prevent the liquid from splashing on the staff when spraying the liquid.

[0036] In the technical solution of the present utility model, not shown, threaded holes adapted to the threaded rods of the ceramic insulators 10 are provided on the connecting piece 16; this is beneficial to the quick disassembly and assembly of the ceramic insulators 10.

[0037] During use, first, the installation of multiple ceramic insulators 10 is achieved through multiple connecting pieces 16. The pump body 4, in cooperation with the first connecting pipe 3 and the second connecting pipe 5, can pump the anti-pollution liquid into the interior of the spray head 14, and the liquid is sprayed on the ceramic insulators 10 by the spray head 14. During the spraying process, the output shaft of the first motor 1 can drive the mounting plate 11 to rotate, thereby driving the multiple ceramic insulators 10 below the mounting plate 11 to rotate slowly, so that each ceramic insulator 10 can be sprayed. The output shaft of the second motor 12 can drive the ceramic insulators 10 to rotate self - sufficiently, so that the overall exterior of the ceramic insulators 10 during spraying can be sprayed more evenly. Through the cooperation of the above - mentioned various structures, the spraying uniformity of the ceramic insulators 10 is improved.

[0038] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A production device for electric porcelain insulators, characterized in that: The invention comprises a box body (2), a spray box (6) is fixedly connected to one side outer wall of the box body (2), a pump body (4) is installed at the top of the spray box (6), a second connecting pipe (5) is fixedly connected to the liquid suction end of the pump body (4), the second connecting pipe (5) is passed through the interior of the spray box (6), a first connecting pipe (3) is fixedly connected to the liquid discharge end of the pump body (4), the first connecting pipe (3) is passed through the interior of the box body (2) and is fixedly connected to a spray head (14), and the top of the box body (2) is fixedly connected to the first connecting pipe (3). A first motor (1) is installed at the end, the output shaft of the first motor (1) passes through the interior of the box body (2) and is fixedly connected to a connecting rod (13) via a coupling, the bottom end of the connecting rod (13) is fixedly connected to a mounting plate (11), the top end of the mounting plate (11) is fixedly connected to a second motor (12), the output shaft of the second motor (12) passes through the mounting plate (11) and is fixedly connected to a connecting piece (16), and an electric porcelain insulator (10) is threadedly connected to the connecting piece (16).

2. The electric porcelain insulator production device according to claim 1, characterized in that: A total of six second motors (12) are provided, and the six second motors (12) are distributed in a ring shape.

3. The electric porcelain insulator production device according to claim 1, characterized in that: The outer wall of one side of the box body (2) located on the spray box (6) is fixedly connected to a support plate (7), and the support plate (7) is supported on the bottom end of the spray box (6).

4. The electric porcelain insulator production device according to claim 1, characterized in that: A notch (15) is provided at the bottom end of the box body (2), and a collection box (9) is placed directly below the notch (15) of the box body (2).

5. The electric porcelain insulator production device according to claim 1, characterized in that: The nozzle (14) is a rectangular parallelepiped structure.

6. The electric porcelain insulator production device according to claim 1, characterized in that: Support columns (8) are fixedly connected to the four corners of the bottom end of the box body (2).

7. The electric porcelain insulator production device according to claim 1, characterized in that: The front wall of the box body (2) is rotatably connected to a sealing door (17) via a rotating shaft.

8. The electric porcelain insulator production device according to claim 1, characterized in that: The connecting piece (16) is provided with a threaded hole matched with the threaded rod of the electric porcelain insulator (10).