Winding machine

Abstract

The utility model provides a winding machine, which relates to the technical field of winding equipment and comprises a mounting frame, U-shaped side frames are slidably arranged in two sides above the mounting frame and matched with side guide rods, the U-shaped side frames are fixedly connected with the side guide rods, the side guide rods are sleeved with springs and penetrate through the side of the mounting frame to be fixedly provided with an outer control panel, and the outer control panel is fixedly connected with the U-shaped side frames. A control screw rod is arranged in the middle of the outer control plate; side supporting rollers are rotationally arranged in the U-shaped side frames; an electric cylinder is hinged to the lower portion of the rear side of the mounting frame, and a lifting seat is hinged to the other end of the electric cylinder; a lifting base is arranged, the uniform distribution winding function is provided, a coil penetrates through an outer guide roller and then penetrates through the position between two sets of middle rotating rollers, a wire end is fixed to the outer portion of a winding, when a transmission motor works, a conical fluted disc is driven to rotate, a rotating pile drives a mounting table to rotate, the winding is rotationally wound, and in this way, stable and uniform winding can be guaranteed; the winding machine solves the problem that an existing winding machine is inconvenient to wind quickly and uniformly.

Description

Technical Field

[0001] The utility model belongs to the technical field of winding equipment, and more specifically, particularly relates to a winding machine. Background Art

[0002] When producing the windings of a transformer, it is necessary to wind a copper wire around the outside of a winding coil with a winding machine, and then perform fixed installation and other connections. Generally, a winding roller driven by a motor is used for winding.

[0003] Based on the above, the currently used winding device only provides the function of winding and fixing, and it is inconvenient to automatically adjust the winding position for uniform distribution during the winding process, automatically adapt to the fixed winding, and automatically maintain stability during rotation. Summary of the Utility Model

[0004] In order to solve the above technical problems, the utility model provides a winding machine to solve the problem that the existing winding device only provides the function of winding and fixing, and it is inconvenient to automatically adjust the winding position for uniform distribution during the winding process, automatically adapt to the fixed winding, and automatically maintain stability during rotation as proposed in the above background art.

[0005] The purpose and effect of a winding machine of the utility model are achieved by the following specific technical means:

[0006] A winding machine includes a mounting frame. On both inner sides above the mounting frame, a U-shaped side frame is slidably arranged in cooperation with side guide rods. The U-shaped side frame is fixedly connected to the side guide rods. The side guide rods are sleeved with springs and pass through the side of the mounting frame and are fixedly provided with an outer control board. A control screw is arranged in the middle of the outer control board; a side supporting roller is rotatably arranged in the U-shaped side frame; an electric cylinder is hingedly arranged below the rear side of the mounting frame, and the other end of the electric cylinder is hingedly arranged with a lifting seat. The lifting seat slides on the rear side of the mounting frame in cooperation with a guide rail; a winding base is fixedly arranged in the middle of the mounting frame, and a mounting table is rotatably arranged above the middle of the winding base in cooperation with a bearing; a driving motor is fixedly arranged at the bottom of the winding base; a rotating frame is fixedly arranged below the mounting frame.

[0007] Further, a middle through groove is opened in the middle of the lifting seat. Middle rotating rollers are rotatably arranged on both the upper and lower sides inside the middle through groove. Outer supporting rollers are rotatably arranged on the front right side and the rear left side of the middle through groove in cooperation with brackets; two groups of outer guide rollers are rotatably arranged on the rear left side of the lifting seat in cooperation with brackets.

[0008] Further, four columns of extension cylinders are fixedly arranged on the middle side of the top of the mounting table, and inner support rods are fixedly arranged at the telescopic ends of the extension cylinders.

[0009] Furthermore, a rotating pile is fixedly arranged at the bottom of the mounting platform, and an air hole is opened at the lower part of the rotating pile, which is connected to the extension cylinder; a bevel gear is fixedly arranged outside the rotating pile, and a bevel gear is arranged at the shaft end of the transmission motor to mesh with the bevel gear.

[0010] Furthermore, the rotating pile cooperates with two sets of airtight bearings to be rotatably arranged in a rotating frame, and the rotating frame wraps the air hole; an air pump and a pressure gauge are connected to the front side of the rotating frame.

[0011] Furthermore, two groups of resistance guide rods are fixedly arranged inside the pressure meter, connecting pistons are slidably arranged inside the pressure meter and outside the resistance guide rods, and a connecting structure is arranged in the middle of the connecting piston to connect the two groups of resistance guide rods.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] The lifting seat is set to provide a uniformly distributed winding function. The coil passes through the outer guide roller and then passes through the position between the two sets of middle rollers to fix the wire end on the outside of the winding. When the transmission motor is working, it drives the bevel gear disk to rotate, so that the rotating pile drives the mounting platform to rotate and the winding is rotated and wound, so that the winding can be guaranteed to be stable and uniform.

[0014] The inner support rod is arranged to adaptively fix the winding. The winding can be fixed according to different shapes. The winding is buckled on the outside of the mounting table, and the air pump is started to pressurize the extension cylinder. The air passes through the air holes to expand each group of extension cylinders. The inner support rod can be used to fix and support the winding coil from the inside.

[0015] A pressure gauge is set to provide a positioning maintenance function. When the air cylinder is extended and inflated, the boosted pressure will push the connecting piston open. The connecting piston connects two sets of resistance guide rods. During the movement of the connecting piston, the total resistance of the resistance guide rods will be adjusted. The air pressure can be judged by the resistance. When the pressure decreases, it indicates that the sealing inside the rotating frame has decreased. At this time, the air pump is started to temporarily replenish air to ensure that one set of windings is wound up, and then the winding can be removed for maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0017] Figure 2 It is an axonometric structural schematic diagram of the utility model.

[0018] Figure 3 It is a schematic diagram of the side tilt structure of the utility model.

[0019] Figure 4 It is a partial cross-sectional structural schematic diagram of the utility model.

[0020] Figure 5 This utility modelFigure 4 Schematic diagram of the side-leaning structure

[0021] Figure 6 It is a partially enlarged structural schematic diagram of part A of the present utility model

[0022] In the figure, the corresponding relationship between the component names and the drawing reference numbers is as follows

[0023] 1. Mounting frame; 101. U-shaped side frame; 102. Side guide rod; 103. Outer control board; 104. Control screw; 105. Side supporting roller; 2. Electric cylinder; 3. Lifting seat; 301. Intermediate through groove; 302. Intermediate rotating roller; 303. Outer supporting roller; 304. Outer guide rod; 4. Wire winding base; 401. Mounting table; 402. Extension cylinder; 403. Inner support rod; 404. Rotating pile; 405. Air hole; 406. Bevel gear disc; 5. Driving motor; 6. Rotating frame; 7. Air pump; 8. Pressure gauge; 801. Resistance guide rod; 802. Connecting piston Specific embodiments

[0024] The following further describes the embodiments of the present utility model in detail with reference to the drawings and examples

[0025] Embodiment 1

[0026] As shown in the attached Figure 1 to the attached Figure 6 shown

[0027] The present utility model provides a wire winding machine, which includes a mounting frame 1. On both sides inside the upper part of the mounting frame 1, a U-shaped side frame 101 is slidably arranged in cooperation with a side guide rod 102. The U-shaped side frame 101 is fixedly connected to the side guide rod 102. The side guide rod 102 is sleeved with a spring and passes through the side of the mounting frame 1 to be fixedly provided with an outer control board 103. A control screw 104 is arranged in the middle of the outer control board 103; A side supporting roller 105 is rotatably arranged in the U-shaped side frame 101; An electric cylinder 2 is hingedly arranged below the rear side of the mounting frame 1, and the other end of the electric cylinder 2 is hingedly arranged with a lifting seat 3. The lifting seat 3 slides on the rear side of the mounting frame 1 in cooperation with a guide rail; A wire winding base 4 is fixedly arranged in the middle of the mounting frame 1, and a mounting table 401 is rotatably arranged above the middle of the wire winding base 4 in cooperation with a bearing; A driving motor 5 is fixedly arranged at the bottom of the wire winding base 4; A rotating frame 6 is fixedly arranged below the mounting frame 1

[0028] Among them, an intermediate through groove 301 is opened in the middle of the lifting seat 3. Intermediate rotating rollers 302 are rotatably arranged on both the upper and lower sides inside the intermediate through groove 301. Outer supporting rollers 303 are rotatably arranged on the front right side and the rear left side of the intermediate through groove 301 in cooperation with brackets; Two groups of outer guide rods 304 are rotatably arranged on the rear left side of the lifting seat 3 in cooperation with brackets

[0029] Among them, four rows of extension cylinders 402 are fixedly arranged on the middle side of the top of the mounting platform 401, and the telescopic ends of the extension cylinders 402 are fixedly arranged with inner support rods 403.

[0030] Among them, a rotating pile 404 is fixedly arranged at the bottom of the mounting platform 401, and an air hole 405 is opened at the lower part of the rotating pile 404, and the air hole 405 is connected to the extension cylinder 402; a bevel gear 406 is fixedly arranged outside the rotating pile 404, and a bevel gear is arranged at the shaft end of the transmission motor 5 to mesh with the bevel gear 406.

[0031] Among them, the rotating pile 404 is rotatably arranged in the rotating frame 6 with two sets of airtight bearings, and the rotating frame 6 wraps the air hole 405; the front side of the rotating frame 6 is connected with an air pump 7 and a pressure gauge 8; a solenoid valve is installed at the air inlet position of the air pump 7 to maintain pressure when the air pump 7 stops working.

[0032] Among them, two groups of resistance guide rods 801 are fixedly arranged inside the pressure meter 8, and connecting pistons 802 are slidably arranged inside the pressure meter 8 and outside the resistance guide rods 801. A connecting structure is arranged in the middle of the connecting piston 802 to connect the two groups of resistance guide rods 801; a spring is also arranged inside the pressure meter 8.

[0033] like Figures 1-5 As shown, the winding is buckled on the outside of the mounting platform 401, the air pump 7 is started to increase the pressure of the stretching cylinder 402, and the air passes through the air hole 405 to expand each group of stretching cylinders 402, and the inner support rod 403 is used to fix and support the winding circle from the inside; the coil passes through the outer guide roller 304, and then passes through the position between the two groups of middle rollers 302, and the thread end is fixed on the outside of the winding; the transmission motor 5 is started to drive the bevel gear disc 406 to rotate, so that the rotating pile 404 drives the mounting platform 401 to rotate, and the winding is rotated and wound;

[0034] The electric cylinder 2 is repeatedly extended and retracted, and the lifting seat 3 is driven up and down by the electric cylinder 2 to control the copper wire, so that the copper wire outside the winding is evenly distributed and winding is achieved during the rotation process.

[0035] Embodiment 2:

[0036] On the basis of Example 1, when the stretch cylinder 402 is inflated, the boosted pressure will push the connecting piston 802 open, and the connecting piston 802 connects the two sets of resistance guide rods 801. During the movement of the connecting piston 802, the total resistance of the resistance guide rods 801 will be adjusted. The air pressure can be judged by the resistance. When the pressure decreases, it indicates that the sealing inside the rotating frame 6 is reduced. At this time, the air pump 7 is started to temporarily replenish air to ensure that one set of windings is wound up, and then the windings can be removed for maintenance.

[0037] The specific usage and function of this embodiment are as follows:

[0038] In the present invention, when in use, the winding is buckled on the outside of the mounting platform 401, the air pump 7 is started to pressurize the stretching cylinder 402, and the air passes through the air hole 405 to stretch each group of stretching cylinders 402, and the inner support rod 403 is used to fix and support the winding coil from the inside;

[0039] The coil is passed through the outer guide roller 304 and then passed between the two sets of middle rollers 302 to fix the wire end on the outside of the winding;

[0040] The transmission motor 5 is started to drive the bevel gear disc 406 to rotate, so that the rotating pile 404 drives the mounting platform 401 to rotate, and the winding is rotated and wound;

[0041] Repeatedly extend and retract the electric cylinder 2, use the electric cylinder 2 to drive the lifting seat 3 to move up and down, control the copper wire, evenly distribute the copper wire outside the winding, and realize winding during the rotation process;

[0042] When the stretch cylinder 402 is inflated, the boosted pressure will push the connecting piston 802 open, and the connecting piston 802 will connect the two sets of resistance guide rods 801. During the movement of the connecting piston 802, the total resistance of the resistance guide rods 801 will be adjusted. The air pressure can be judged by the resistance. When the pressure decreases, it indicates that the sealing inside the rotating frame 6 has decreased. At this time, the air pump 7 is started to temporarily replenish air to ensure that one set of windings is wound up, and then the windings can be removed for maintenance.

Claims

1. A winding machine, characterized in that: include: A mounting frame (1), wherein U-shaped side frames (101) are slidably arranged inside the upper sides of the mounting frame (1) in cooperation with the side guide rods (102), the U-shaped side frames (101) are fixedly connected to the side guide rods (102), the side guide rods (102) are sleeved with springs and are passed through the sides of the mounting frame (1) and are fixedly arranged with an outer control plate (103), a control screw (104) is arranged in the middle of the outer control plate (103); a side support roller (105) is rotatably arranged in the U-shaped side frame (101); An electric cylinder (2) is hingedly arranged at the lower rear side of the mounting frame (1); a lifting seat (3) is hingedly arranged at the other end of the electric cylinder (2); the lifting seat (3) cooperates with the guide rail to slide on the rear side of the mounting frame (1); a winding seat (4) is fixedly arranged in the middle of the mounting frame (1); a mounting platform (401) is rotatably arranged in the upper middle of the winding seat (4) in cooperation with the bearing; a transmission motor (5) is fixedly arranged at the bottom of the winding seat (4); and a rotating frame (6) is fixedly arranged at the bottom of the mounting frame (1).

2. A winding machine as claimed in claim 1, characterized in that: A middle through slot (301) is provided in the middle of the lifting seat (3), and middle rollers (302) are rotatably provided on the upper and lower sides of the middle through slot (301), and outer supporting rollers (303) are rotatably provided on the front right side and the rear left side of the middle through slot (301) in cooperation with the bracket; two sets of outer guide rollers (304) are rotatably provided on the rear left side of the lifting seat (3) in cooperation with the bracket.

3. A winding machine as claimed in claim 1, characterized in that: Four rows of extension cylinders (402) are fixedly arranged on the middle side of the top of the mounting platform (401), and inner support rods (403) are fixedly arranged at the telescopic ends of the extension cylinders (402).

4. A winding machine as claimed in claim 1, characterized in that: A rotating pile (404) is fixedly arranged at the bottom of the mounting platform (401), and an air hole (405) is opened at the lower part of the rotating pile (404), and the air hole (405) is communicated with the extension cylinder (402); a bevel gear disk (406) is fixedly arranged at the outside of the rotating pile (404), and a bevel gear is arranged at the shaft end of the transmission motor (5) to mesh with the bevel gear disk (406).

5. A winding machine as claimed in claim 4, characterized in that: The rotating pile (404) cooperates with two sets of airtight bearings to be rotatably arranged in the rotating frame (6), and the rotating frame (6) wraps the air hole (405); the front side of the rotating frame (6) is connected to an air pump (7) and a pressure measuring device (8).

6. A winding machine as claimed in claim 5, characterized in that: Two groups of resistance guide rods (801) are fixedly arranged inside the pressure gauge (8), a connecting piston (802) is slidably arranged inside the pressure gauge (8) and outside the resistance guide rods (801), and a connecting structure is arranged in the middle of the connecting piston (802) to connect the two groups of resistance guide rods (801); a spring is also arranged inside the pressure gauge (8).

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