Anti-overflow acid adding device for lead-acid storage battery
By designing a spill-proof mechanism and breathable channel in the acid addition device of the lead-acid battery, the problem of acid overflow and splashing during the acid addition process is solved, and the safety and efficiency of the acid addition process is improved.
Patent Information
- Application Number
- CN202421652204.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-07-12
AI Technical Summary
During the acid addition process of lead-acid batteries, acid spills and spills are prone to occur, resulting in waste of electrolyte, equipment corrosion and personnel injury.
A spill-proof acid-adding device is designed, including a spill-proof mechanism and a breathable passage. The anti-spill mechanism includes an anti-spill tank, an acid liquid channel and an acid storage device. The breathable channel is changed to a horizontal exhaust to avoid the acid splashing out, and a splash-proof cap is installed on the acid-added tube to further prevent splashing.
It effectively avoids the overflow and splashing of acid liquid during the acid addition process, prevents waste of electrolyte, equipment corrosion and personnel injury, and ensures the smooth progress of the acid addition process.
Smart Images

Figure CN223039099U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of lead-acid battery manufacturing, and particularly relates to an anti-overflow acid adding device for lead-acid batteries. Background Technique
[0002] The main structure of a lead-acid battery generally includes a battery cell and a battery cover. During the processing of the battery, acidic electrolyte needs to be added to the battery housing in a quantitative flooded manner. Among them, when using an acid adding pot group to add acid to the battery, a large amount of heat will be generated, causing the electrolyte to heat up rapidly or even boil, which will cause the acidic electrolyte to splash out from the acid adding hole. When adding acid to the acid adding pot, the acidic liquid may also overflow due to too fast acid addition or the tilting of the acid adding pot. And during the subsequent formation process, under the action of the gas pressure generated during the battery formation process, the electrolyte is likely to overflow from the acid adding hole, causing damage to the appearance of the battery, corrosion of the connection terminals, waste of electrolyte, corrosion of the surrounding environment, and personal injury.
[0003] Chinese patent "An acid adding pot for battery acid injection", publication number: CN203377325U; this patent discloses an acid adding pot for battery acid injection, including a pot cover. A groove is provided on the top surface of the pot cover, and an acid injection hole is provided at the bottom of the groove. The side wall of the groove gradually converges from the top surface of the pot cover to the acid injection hole. The groove is in the shape of an inverted frustum of a cone, and the included angle between the side wall of the groove and the top surface of the pot cover is an acute angle. Compared with the prior art, the side wall of the groove on the top surface of the pot cover of the acid adding pot for battery acid injection of the utility model gradually converges from the top surface of the pot cover to the acid injection hole, forming an inclined surface above the acid injection hole, which not only facilitates the rubber interface of the vacuum acid injection machine to slide into the acid injection hole along the side wall of the groove, but also is beneficial for the electrolyte dripping from the rubber interface to flow into the acid adding pot through the side wall of the groove and the acid injection hole, without causing corrosion to the acid adding pot or the battery. Among them, due to the relatively shallow groove of this patent, if the acid liquid flow rate is too fast during acid addition and it cannot enter the acid pot in time, the acid liquid is likely to overflow and contaminate the top surface of the cover body.
[0004] Aiming at the problems of easy acid overflow and acid splashing during acid addition of the above-mentioned acid adding pot for batteries, the utility model designs an anti-overflow acid adding device for lead-acid batteries. Content of the Utility Model
[0005] The purpose of the utility model is to provide an anti-overflow acid adding device for lead-acid batteries. Through the design and function of the anti-overflow mechanism and the ventilation channel, the acid liquid discharged when the acid adding pot is filled can be converged and flow into the acid storage device, and at the same time, the situation of acid splashing at the acid adding interface caused by the rapid entry of the acid liquid into the interior of the acid adding pot is avoided, solving the problems of easy acid overflow and acid splashing pointed out above.
[0006] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0007] The utility model relates to an anti-overflow acid adding device for lead-acid batteries, which includes a battery, an acid adding pot, and an anti-overflow mechanism. An acid adding pot is assembled on the acid injection hole of the battery. The acid adding pot includes a spout, a pot body, and a pot cover. The spout, the pot body, and the pot cover are of an integrated structure. An acid adding interface is provided on the top surface of the pot cover, and an acid adding pipe is assembled on the inner wall of the acid adding interface. A ventilation channel is provided inside the acid adding interface. The acid adding pot is assembled with an anti-overflow mechanism at the acid adding interface. The anti-overflow mechanism includes an anti-overflow groove, an acid liquid channel, and an acid storage device. The circumferential side of the anti-overflow groove is fixedly communicated with the acid liquid channel, and the acid liquid channel is communicated with the acid storage device. The ventilation channel can timely discharge the gas inside the acid adding pot to ensure the smooth entry of the acid liquid inside the acid adding pot. And the ventilation channel changes the vertical upward exhaust direction at the acid adding interface to a horizontal direction and a direction slightly above the horizontal. At the same time, due to the function of the ventilation channel, the inner wall size of the acid adding interface can match the outer wall size of the acid adding pipe, which also greatly avoids the situation of acid liquid splashing out from the acid adding interface. At the same time, if the amount of acid added inside the acid adding pipe exceeds, the ventilation channel can also timely act as an acid liquid discharge channel to ensure the smooth discharge of the acid liquid without splashing, as well as avoid corroding the equipment and causing personal injury.
[0008] As a preferred technical solution of the utility model, a splash-proof cap is fixed above the acid adding interface of the acid adding pipe. The splash-proof cap is of a cylindrical structure, and the acid adding pipe penetrates through the inner top wall of the splash-proof cap. The splash-proof cap is used to prevent the splashing acid liquid generated when the acid liquid is quickly discharged from the acid adding interface and the ventilation channel, and also plays a protective role to avoid the acid liquid splashing onto external equipment and personnel and causing harm.
[0009] As a preferred technical solution of the utility model, the ventilation channel penetrates through the bottom of the outer wall of the acid adding interface, and the ventilation channels are distributed in a circumferential array. The outer port of the ventilation channel is located inside the splash-proof cap. The outer port of the ventilation channel is located below the acid liquid channel.
[0010] As a preferred technical solution of the utility model, the acid storage device includes an acid storage pipe and a connecting pipe. A drain port is provided on the connecting pipe.
[0011] As a preferred technical solution of the utility model, one connecting pipe is fixedly communicated with the bottom of each of several acid storage pipes.
[0012] As a preferred technical solution of the utility model, several pipe sleeves are provided on the upper surface of the connecting pipe, and the bottom of the acid storage pipe is in sliding fit with the inner wall of the pipe sleeve. The sliding assembly method of the acid storage pipe and the pipe sleeve is beneficial to the convenience and flexibility of disassembly and installation.
[0013] As a preferred technical solution of the present utility model, a storage acid pipe is slidably fitted to the outer end of the acid liquid channel, and the outer end of the acid liquid channel penetrates through the storage acid pipe and extends into the interior of the storage acid pipe; the purpose is to avoid the overflow of acid liquid from the connection between the storage acid pipe and the acid liquid channel when the acid liquid channel and the storage acid pipe are assembled in a sliding fit manner.
[0014] As a preferred technical solution of the present utility model, the outer end of the acid liquid channel is fixedly connected to a storage acid pipe.
[0015] The present utility model has the following beneficial effects:
[0016] 1. Through the design and function of the anti-overflow mechanism and the air-permeable channel, the present utility model ensures the smooth entry of the acid liquid inside the acid adding pot, enables the gas inside the acid adding pot to be discharged in a timely manner and changes the exhaust direction, has the advantages of converging the acid liquid filled and discharged in the acid adding pot, and at the same time avoiding the splashing of the acid liquid from the acid adding interface to cause corrosion and pollution.
[0017] 2. Through the function of designing a splash-proof cap on the acid adding pipe, the present utility model can prevent the splashing of acid liquid when the acid liquid is quickly discharged from the acid adding interface and the air-permeable channel; it also has a protective function and the effect of avoiding the acid liquid splashing onto external equipment and personnel to cause harm.
[0018] Of course, it is not necessary for any product implementing the present utility model to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for describing the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0020] Figure 1 FIG. 24 is a schematic structural diagram of an anti-overflow acid adding device for lead-acid batteries according to the present utility model in Embodiment 1;
[0021] Figure 2 FIG. 28 is a top view of the structure of an anti-overflow acid adding device for lead-acid batteries according to the present utility model in Embodiment 1;
[0022] Figure 3 FIG. 32 is a side view of the structure of an anti-overflow acid adding device for lead-acid batteries according to the present utility model in Embodiment 1;
[0023] Figure 4 FIG. 36 is a partial structural diagram of an anti-overflow acid adding device for lead-acid batteries according to the present utility model in Embodiment 1;
[0024] Figure 5 Internal structure sectional view of the acid addition interface and the ventilation channel in the first embodiment;
[0025] Figure 6 Structural schematic diagram of a spill - proof acid addition device for lead - acid batteries according to the present utility model in the second embodiment;
[0026] Figure 7 Structural schematic diagram of the acid addition pipe and the splash - proof cap in the second embodiment;
[0027] In the drawings, the list of components represented by each reference numeral is as follows:
[0028] 1 - acid addition pot, 2 - anti - spill mechanism, 101 - spout, 102 - pot body, 103 - pot lid, 104 - acid addition interface, 105 - acid addition pipe, 106 - ventilation channel, 107 - splash - proof cap, 201 - anti - spill groove, 202 - acid liquid channel, 203 - acid storage device, 2031 - acid storage pipe, 2032 - connecting pipe, 2033 - acid discharge port, 2034 - pipe sleeve. Detailed implementation manners
[0029] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
[0030] Embodiment 1
[0031] Please refer to Figures 1-5As shown in the figure, the utility model is an anti-overflow acid adding device for lead-acid batteries, which includes a battery, an acid adding pot 1, and an anti-overflow mechanism 2. An acid adding pot 1 is assembled on the acid injection hole of the battery; the acid adding pot 1 includes a spout 101, a pot body 102, and a pot cover 103. The spout 101, the pot body 102, and the pot cover 103 are of an integrated structure. An acid adding interface 104 is provided on the top surface of the pot cover 103, and an acid adding pipe 105 is assembled on the inner wall of the acid adding interface 104; a ventilation channel 106 is provided inside the acid adding interface 104; an anti-overflow mechanism 2 is assembled at the acid adding interface 104 of the acid adding pot 1; the anti-overflow mechanism 2 includes an anti-overflow groove 201, an acid liquid channel 202, and an acid storage device 203; the circumferential side of the anti-overflow groove 201 is fixedly communicated with the acid liquid channel 202, and the acid liquid channel 202 is communicated with the acid storage device 203; the ventilation channel 106 can timely discharge the gas inside the acid adding pot 1 to ensure the smooth entry of the acid liquid inside the acid adding pot 1; and the ventilation channel 106 changes the vertical upward exhaust direction at the acid adding interface 104 to a horizontal direction and a direction slightly above the horizontal; at the same time, due to the function of the designed ventilation channel 106, the inner wall size of the acid adding interface 104 can match the outer wall size of the acid adding pipe 105, which also greatly avoids the situation of acid liquid splashing from the acid adding interface 104; at the same time, if the amount of acid added in the acid adding pipe 105 exceeds, the ventilation channel 106 can also timely serve as an acid liquid discharge channel to ensure the smooth discharge of the acid liquid without splashing, as well as avoid corrosion of equipment and avoid causing personal injury.
[0032] As shown in Figure 5 the figure, the ventilation channel 106 penetrates through the bottom of the outer wall of the acid adding interface 104, and the ventilation channels 106 are distributed in a circumferential array. The outer ports of the ventilation channels 106 are located below the acid liquid channel 202.
[0033] As shown in Figure 1 and Figure 4 the figure, the acid storage device 203 includes an acid storage pipe 2031 and a connecting pipe 2032; a drain port 2033 is provided on the connecting pipe 2032; the bottoms of several acid storage pipes 2031 are fixedly communicated with a connecting pipe 2032; the outer end of the acid liquid channel 202 is fixedly connected to the acid storage pipe 2031.
[0034] Embodiment 2
[0035] Based on Embodiment 1, a more preferred technical solution is as follows. Please refer to Figures 6-7 the figure. An anti-splash cap 107 is fixed above the acid adding interface 104 of the acid adding pipe 105; the anti-splash cap 107 is of a cylindrical structure, and the acid adding pipe 105 penetrates through the inner top wall of the anti-splash cap 107; the anti-splash cap 107 is used to prevent the splashing acid liquid generated when the acid liquid quickly discharges from the acid adding interface 104 and the ventilation channel 106; it also plays a protective effect to avoid the harm caused by the acid liquid splashing onto external equipment and personnel; the outer port of the ventilation channel 106 is located inside the anti-splash cap 107.
[0036] Among them, as Figure 6 shown, a plurality of pipe sleeves 2034 are arranged on the upper surface of the connecting pipe 2032, and the bottom of the acid storage pipe 2031 is in sliding fit with the inner wall of the pipe sleeve 2034; the sliding assembly manner of the acid storage pipe 2031 and the pipe sleeve 2034 is conducive to the convenience and flexibility of disassembly and installation; the outer end of the acid liquid channel 202 is in sliding fit with the acid storage pipe 2031, and the outer end of the acid liquid channel 202 penetrates through the acid storage pipe 2031 and extends into the acid storage pipe 2031; the purpose is to avoid the overflow of acid liquid from the connection between the acid storage pipe 2031 and the acid liquid channel 202 when the acid liquid channel 202 and the acid storage pipe 2031 are in sliding fit.
[0037] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and changes can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the present invention, so that those skilled in the relevant technical field can understand and utilize the present invention well. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. An acid-adding device for preventing overflow of a lead-acid battery, comprising a battery and an acid-adding pot (1), wherein the acid-adding pot (1) is mounted on the acid-injection hole of the battery; characterized in that: Also includes an overflow prevention mechanism (2); The acid-adding pot (1) comprises a spout (101), a pot body (102) and a pot cover (103); the spout (101), the pot body (102) and the pot cover (103) are an integrated structure; an acid-adding interface (104) is provided on the top surface of the pot cover (103); an acid-adding tube (105) is mounted on the inner wall of the acid-adding interface (104); and a ventilating passage (106) is provided inside the acid-adding interface (104); The acid adding pot (1) is equipped with an anti-overflow mechanism (2) at the acid adding interface (104); the anti-overflow mechanism (2) comprises an anti-overflow groove (201), an acid liquid channel (202) and an acid storage device (203); the acid liquid channel (202) is fixedly connected to the side surface of the anti-overflow groove (201), and the acid liquid channel (202) is connected to the acid storage device (203).
2. The anti-overflow acid adding device for lead-acid batteries according to claim 1, characterized in that: The acid adding pipe (105) is fixed with a splash-proof cap (107) above the acid adding interface (104); the splash-proof cap (107) is a cylindrical structure, and the acid adding pipe (105) passes through the inner top wall of the splash-proof cap (107).
3. The anti-overflow acid adding device for lead-acid batteries according to claim 2, characterized in that: The air permeable channel (106) passes through the bottom of the outer wall of the acid addition interface (104), and the air permeable channels (106) are distributed in a circular array, and the outer port of the air permeable channel (106) is located on the inner side of the splash-proof cap (107).
4. The anti-overflow acid adding device for lead-acid batteries according to claim 3, characterized in that: The outer end of the air permeable channel (106) is located below the acid liquid channel (202).
5. The anti-overflow acid adding device for lead-acid batteries according to claim 1, characterized in that: The acid storage device (203) comprises an acid storage pipe (2031) and a connecting pipe (2032); an acid discharge port (2033) is provided on the connecting pipe (2032).
6. The anti-overflow acid adding device for lead-acid batteries according to claim 5, characterized in that: The bottoms of the plurality of acid storage tubes (2031) are all fixedly connected to a connecting tube (2032).
7. The anti-overflow acid adding device for lead-acid batteries according to claim 5, characterized in that: A plurality of pipe sleeves (2034) are provided on the upper surface of the connecting pipe (2032), and the bottom of the acid storage pipe (2031) is slidably matched with the inner wall of the pipe sleeve (2034).
8. The anti-overflow acid adding device for lead-acid batteries according to claim 5, characterized in that: The outer end of the acid liquid channel (202) is slidably matched with an acid storage tube (2031), and the outer end of the acid liquid channel (202) passes through the acid storage tube (2031) and extends to the interior of the acid storage tube (2031).
9. The acid-adding device for preventing overflow of lead-acid batteries according to claim 5, characterized in that: The outer end of the acid liquid channel (202) is fixedly connected to an acid storage tube (2031).
Citation Information
Patent Citations
Acid injection pot used for injecting acid in storage battery
CN203377325U