Pellet feed extrusion device
By designing a pellet feed extrusion device including a support mechanism, a loading mechanism and a power mechanism, the forward-rotation spiral stirring and inverted spiral extrusion are realized and the feed is synchronously cut, which solves the problems of high cost and uneven particle caused by multiple power sources and abnormal cutting in the prior art, and achieves the multi-action of single power sources and the improvement of particle quality.
Patent Information
- Application Number
- CN202422203568.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The existing pellet feed extrusion device requires a separate power source for spiral extrusion and reciprocating cutting operations, which is costly to use, and the interruption is not synchronized, resulting in uneven particle size and poor granulation effect.
A pellet feed extrusion device including a support mechanism, a loading mechanism and a power mechanism is designed to cut the feed simultaneously through forward spiral stirring and reverse spiral extrusion, so as to realize multiple actions of a single power source, reduce costs, and cut the feed through rotation and driving the cutter to adjust the size of the pellet.
Multiple actions of a single power source are realized, reducing the cost of use; the uniformity of particle size is ensured through synchronous cutting and improving particle quality; the particle size can also be changed by adjusting the rotation speed, and the production speed is improved.
Smart Images

Figure CN223040892U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of feed production, and particularly relates to a pellet feed extrusion device. Background Art
[0002] Most feeds are in the shape of pellets. Therefore, in the production and processing, it is necessary to process the materials into pellets. An extrusion structure is used to extrude and discharge the materials, and then a cutting structure is used to cut the extruded materials to form a pellet state. The feed pelletizer, also known as the granular feed pelletizer, is a feed processing machine that directly presses the pulverized materials such as corn, soybean meal, straw, grass, and rice husk into pellets. The feed pelletizer is widely applicable to large, medium, and small aquaculture farms, grain feed processing plants, livestock farms, poultry farms, individual farmers, and small and medium-sized farms, as well as farmers or large, medium, and small feed processing plants; the feed pelletizer is divided into a ring die feed pelletizer, a flat die feed pelletizer, and a pair-roll feed pelletizer.
[0003] The Chinese patent with the comparative announcement number CN205358161U discloses a pellet feed extrusion device, which includes an extrusion barrel, an annular knife rest, and a pellet hopper. The characteristics are that the bottom of the pellet hopper is provided with supporting feet, the extrusion barrel is welded inside the pellet hopper, a driving motor and a feed pipe are arranged at the top of the extrusion barrel, the lower end of the driving motor is connected with a rotating shaft, a spiral blade is welded on the rotating shaft, a plurality of discharge holes are uniformly arranged on the side wall of the extrusion barrel, an annular knife rest is sleeved outside the extrusion barrel, scrapers are installed on both sides of the annular knife rest, and the annular knife rest is installed on a telescopic arm.
[0004] However, in the working process of the above patent, the spiral extrusion and reciprocating cutting actions need to be separately provided with power sources, resulting in a relatively high use cost. Moreover, the pellets are cut by reciprocating movement, and the feed extruded from the extrusion holes cannot be cut synchronously, resulting in uneven pellet sizes and poor pelletizing effects. Therefore, a new device needs to be designed. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a pellet feed extrusion device to solve the problems raised in the above background art.
[0006] To achieve the above purpose, the utility model provides the following technical solutions:
[0007] A pellet feed extrusion device includes a support mechanism for supporting the whole and collecting the feed, and further includes a containing mechanism arranged on the support mechanism for containing the feed to provide a stirring and extrusion environment. A power mechanism for positive rotation spiral stirring, reverse rotation spiral extrusion, and synchronous cutting of the feed to form pellets is arranged inside the containing mechanism.
[0008] The power mechanism includes a DC motor. A rotating shaft is installed at the output end of the DC motor. A number of stirring blades are evenly arranged on the upper section of the rotating shaft. A spiral blade is arranged on the lower section of the rotating shaft. An installation seat is arranged at the bottom of the rotating shaft. An annular tool rest is installed on the top of the installation seat. A number of wire knives are arranged in the annular tool rest.
[0009] The holding mechanism includes a stirring tank. A feed hopper is arranged on one side of the stirring tank. A water inlet pipe is arranged on the top of the stirring tank. An extrusion cylinder is arranged at the bottom of the stirring tank. A discharge plate is arranged at the bottom of the extrusion cylinder. A number of extrusion holes are evenly formed on the discharge plate.
[0010] Furthermore: The support mechanism includes a support frame. A first fixing ring is arranged on the top of the support frame. A second fixing ring is arranged below the first fixing ring. Two support rods are arranged on both sides of the bottom of the support frame. A discharge hopper is obliquely arranged on the support rods.
[0011] Furthermore: The first fixing ring and the second fixing ring are respectively bolted to the support frame.
[0012] Furthermore: The wire knives are slidably connected to the discharge plate, and the wire knives are respectively tangent to all the extrusion holes.
[0013] Furthermore: The annular tool rest is bolted to the installation seat, and the installation seat is bolted to the rotating shaft.
[0014] Furthermore: The stirring tank is bolted to the first fixing ring, and the stirring tank is made of 304 stainless steel material.
[0015] Furthermore: The discharge plate is snap-connected to the extrusion cylinder, and the extrusion cylinder is bolted to the second fixing ring.
[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0017] 1. Through the setting of forward rotation spiral stirring and reverse rotation spiral extrusion, multiple actions are realized by a single power source, reducing the cost;
[0018] 2. Through the setting of synchronously cutting and extruding the feed at the bottom to form particles by rotation, the sizes of the extruded particles are uniform, improving the particle quality;
[0019] 3. Through the setting of driving the cutting knife to cut the feed by rotation, the rotation speed can be adjusted to change the sizes of the extruded particles, which helps to improve the production speed. Description of the Drawings
[0020] Figure 1 It is a schematic structural diagram of a pellet feed extrusion device described in the present utility model;
[0021] Figure 2 It is a partial enlarged view from the bottom looking up at location A of a pellet feed extrusion device according to the present utility model;
[0022] Figure 3 It is an axonometric view of the support mechanism of a pellet feed extrusion device according to the present utility model;
[0023] Figure 4 It is a schematic structural diagram of the power mechanism of a pellet feed extrusion device according to the present utility model;
[0024] Figure 5 It is a schematic structural diagram of the storage mechanism of a pellet feed extrusion device according to the present utility model.
[0025] In the reference numerals of the drawings: 101, support frame; 102, first fixing ring; 103, second fixing ring; 104, support rod; 105, discharge hopper; 201, DC motor; 202, rotating shaft; 203, stirring blade; 204, spiral blade; 205, mounting seat; 206, annular tool rest; 207, wire cutter; 301, stirring tank; 302, feed hopper; 303, water inlet pipe; 304, extrusion barrel; 305, discharge plate; 306, extrusion hole. Specific embodiments
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
[0027] Please refer to Figures 1 - 5 , a pellet feed extrusion device, including a support mechanism for supporting the whole and collecting feed, and further including a storage mechanism provided on the support mechanism for containing feed to provide a stirring and extrusion environment. Inside the storage mechanism, there is a power mechanism for forward rotation spiral stirring, reverse rotation spiral extrusion, and synchronous cutting of feed to form pellets.
[0028] In this embodiment: The support mechanism includes a support frame 101. At the top of the support frame 101, there is a first fixing ring 102. Below the first fixing ring 102, there is a second fixing ring 103. On both sides of the bottom of the support frame 101, there are two support rods 104. An inclined discharge hopper 105 is provided on the support rods 104. The first fixing ring 102 and the second fixing ring 103 are respectively bolted to the support frame 101. The support frame 101 fixedly supports the stirring tank 301 through the first fixing ring 102, and the second fixing ring 103 supports and fixes the extrusion barrel 304. The pellet feed freely falls onto the discharge hopper 105 supported by the support rods 104 and is discharged;
[0029] In this embodiment: The power mechanism includes a DC motor 201. A rotating shaft 202 is installed at the output end of the DC motor 201. A plurality of stirring blades 203 are evenly arranged on the upper section of the rotating shaft 202. A spiral blade 204 is arranged on the lower section of the rotating shaft 202. An installation seat 205 is arranged at the bottom of the rotating shaft 202. An annular tool holder 206 is installed on the top of the installation seat 205. A plurality of wire knives 207 are arranged in the annular tool holder 206. The wire knives 207 are slidably connected to the discharge plate 305. The wire knives 207 are respectively tangent to all the extrusion holes 306. The annular tool holder 206 is bolted to the installation seat 205. The installation seat 205 is bolted to the rotating shaft 202. When the DC motor 201 rotates in reverse, the stirring blades 203 are driven by the rotating shaft 202 to stir the feed. When the DC motor 201 rotates forward, the spiral blade 204 is driven to rotate forward, pushing the feed raw materials into the extrusion cylinder 304. The rotating shaft 202 drives the annular tool holder 206 to rotate through the installation seat 205. The annular tool holder 206 drives the wire knives 207 to cut the extruded feed into particles;
[0030] In this embodiment: The holding mechanism includes a stirring tank 301. A feed hopper 302 is arranged on one side of the stirring tank 301. A water inlet pipe 303 is arranged at the top of the stirring tank 301. An extrusion cylinder 304 is arranged at the bottom of the stirring tank 301. A discharge plate 305 is arranged at the bottom of the extrusion cylinder 304. A plurality of extrusion holes 306 are evenly formed in the discharge plate 305. The stirring tank 301 is bolted to the first fixing ring 102. The stirring tank 301 is made of 304 stainless steel material. The discharge plate 305 is snap-connected to the extrusion cylinder 304. The extrusion cylinder 304 is bolted to the second fixing ring 103. The feed raw materials are added into the stirring tank 301 through the feed hopper 302. Water is injected into the stirring tank 301 through the water inlet pipe 303. The feed raw materials are extruded through the extrusion holes 306 on the discharge plate 305.
[0031] Working principle: The support frame 101 fixedly supports the stirring tank 301 through the first fixing ring 102. The feed raw materials are added into the stirring tank 301 through the feed hopper 302. When the DC motor 201 rotates in reverse, the stirring blades 203 are driven by the rotating shaft 202 to stir the feed. At this time, the spiral blade 204 rotates in reverse to prevent the feed raw materials from entering the extrusion cylinder 304. During the stirring process, water can be injected into the stirring tank 301 through the water inlet pipe 303. After the stirring is completed, the DC motor 201 rotates forward, driving the spiral blade 204 to rotate forward, pushing the feed raw materials into the extrusion cylinder 304 supported and fixed by the second fixing ring 103, and extruding them through the extrusion holes 306 on the discharge plate 305. At the same time, the rotating shaft 202 drives the annular tool holder 206 to rotate through the installation seat 205. The annular tool holder 206 drives the wire knives 207 to cut the extruded feed into particles. The granular feed freely falls onto the discharge hopper 105 supported by the support rod 104 and is discharged.
[0032] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A pellet feed extrusion device, comprising a support mechanism for supporting the whole and collecting feed, characterized in that: It also includes a holding mechanism provided on the supporting mechanism for holding the feed and providing a stirring and extruding environment, wherein a power mechanism for forward-rotating spiral stirring, counter-rotating spiral extrusion and synchronously cutting the feed into particles is provided inside the holding mechanism; The power mechanism comprises a DC motor (201), a rotating shaft (202) is installed at the output end of the DC motor (201), a plurality of stirring blades (203) are evenly arranged on the upper section of the rotating shaft (202), a spiral blade (204) is arranged on the lower section of the rotating shaft (202), a mounting seat (205) is arranged at the bottom of the rotating shaft (202), an annular knife holder (206) is installed at the top of the mounting seat (205), and a plurality of wire knives (207) are arranged in the annular knife holder (206); The containing mechanism comprises a stirring tank (301), a feeding hopper (302) is arranged on one side of the stirring tank (301), a water inlet pipe (303) is arranged on the top of the stirring tank (301), an extrusion cylinder (304) is arranged at the bottom of the stirring tank (301), a discharge plate (305) is arranged at the bottom of the extrusion cylinder (304), and a plurality of extrusion holes (306) are evenly opened on the discharge plate (305).
2. A pellet feed extrusion device according to claim 1, characterized in that: The support mechanism comprises a support frame (101), a first fixing ring (102) is arranged on the top of the support frame (101), a second fixing ring (103) is arranged below the first fixing ring (102), two support rods (104) are arranged on both sides of the bottom of the support frame (101), and a discharge hopper (105) is obliquely arranged on the support rods (104).
3. A pellet feed extrusion device according to claim 2, characterized in that: The first fixing ring (102) and the second fixing ring (103) are respectively connected to the support frame (101) by bolts.
4. A pellet feed extrusion device according to claim 1, characterized in that: The wire knife (207) is slidably connected to the discharge plate (305), and the wire knife (207) is respectively arranged tangent to all the extrusion holes (306).
5. A pellet feed extrusion device according to claim 1, characterized in that: The annular tool holder (206) is bolted to the mounting seat (205), and the mounting seat (205) is bolted to the rotating shaft (202).
6. A pellet feed extrusion device according to claim 2, characterized in that: The stirring tank (301) is connected to the first fixing ring (102) by bolts, and the stirring tank (301) is made of 304 stainless steel.
7. A pellet feed extrusion device according to claim 2, characterized in that: The discharge plate (305) is snap-connected to the extrusion cylinder (304), and the extrusion cylinder (304) is bolt-connected to the second fixing ring (103).
Citation Information
Patent Citations
Pellet feed extrusion device
CN205358161U