Steam direct injection type tubular sterilization device

By using a filter plate to filter steam impurities and moisture in a steam direct injection tube sterilization device, and preheating the material through thermally conductive liquid, the impact of steam impurities and moisture on material quality is solved, and energy consumption is reduced.

CN223040899UActive Publication Date: 2025-07-01SHANGHAI YIYAN MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202421950130.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-07-01
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

In the existing steam direct injection tube sterilization device, impurities and moisture in the steam enter the material to affect the quality, and the large amount of steam usage leads to an increase in energy costs.

Method used

Filter plate 1 and filter plate 2 are used to filter impurities and moisture in the steam, and preheat materials using the thermally conductive liquid controlled by the heating plate and control block to reduce the amount of steam usage.

Benefits of technology

Effectively filter steam impurities and moisture, reduce the impact on materials, and reduce energy costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223040899U_ABST
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Abstract

The utility model provides a steam direct injection type tubular sterilization device, which relates to the field of tubular sterilization and comprises a base, an injection tank is fixedly mounted at one end of one side of the top of the base, a collection tank is fixedly mounted at the other end of one side of the top of the base, and a steam pump is fixedly mounted on one side of the top of the base. A control block is fixedly mounted at one end of the top of the base, and a heating shell is fixedly mounted on one side of the control block. According to the steam sterilization device, steam in the steam pump is directly injected into the round pipe through the connecting pipe for sterilization, a small amount of impurities and water in the steam are filtered through the first filter plate and the second filter plate in the connecting pipe, the influence on materials is reduced, and the control block is electrically connected with the heating plate, so that the heating efficiency is improved. And the control block heats the heating plate, and heat conduction liquid is injected into the heating shell through the liquid injection opening, so that the materials can be preheated, and the use of steam is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of tube sterilization, in particular to a tube sterilization device with direct steam injection. Background Technique

[0002] Tube sterilizers are mainly used for the sterilization and cooling of various products such as concentrated fruit pulps and various sauces. They are fully automatic controlled by touch screen operation and are equipped with self-cleaning and reverse cleaning systems. They are widely used in the determination and update of the original formulas of products such as milk, juice, tea beverages, milk-containing beverages, tomato sauce, seasonings, beer, cream, ice cream, egg products, and solid powders, the discrimination of product flavors, the evaluation of colors, and the application of stabilizers and emulsifiers. The tube sterilization device with direct steam injection can make the steam inject faster and carry out sterilization quickly.

[0003] In the prior art, during the process of the direct steam injection tube sterilization device, a small amount of impurities and moisture contained in the steam enter the material, which will affect the quality of the material. And during the sterilization process, the steam is directly injected into the device, resulting in a large amount of steam usage and increasing the energy cost. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a tube sterilization device with direct steam injection to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: A tube sterilization device with direct steam injection, comprising: a base, one end of one side of the top of the base is fixedly installed with an injection tank, the other end of one side of the top of the base is fixedly installed with a collection tank, one side of the top of the base is fixedly installed with a steam pump, one end of the top of the base is fixedly installed with a control block, and one side of the control block is fixedly installed with a heating shell.

[0006] As a preferred implementation manner, the output end of the injection tank is fixedly installed with a circular tube, and the other end of the circular tube is fixedly installed on the top surface of the collection tank.

[0007] As a preferred implementation manner, one side of the steam pump is fixedly installed with a display screen one, a plurality of buttons one are fixedly installed on one side of the steam pump at equal intervals, the output end of the steam pump is fixedly installed with a connecting pipe, and the other end of the connecting pipe is fixedly installed on the surface of one end of the circular tube.

[0008] As a preferred implementation manner, a filter plate one is fixedly installed inside the connecting pipe.

[0009] As a preferred implementation manner, a filter plate two is fixedly installed inside the connecting pipe.

[0010] As a preferred embodiment, a second display screen is fixedly installed on one side of the control block, and a second set of buttons is fixedly installed on one side of the control block at equal intervals.

[0011] As a preferred embodiment, circular holes are equidistantly formed on the surface of the heating shell. The inner part of the circular hole is fixedly sleeved on the surface of a circular tube. A heating plate is fixedly installed inside the heating shell. The heating plate is electrically connected to the control block. A liquid injection port is fixedly installed at the top of the heating shell.

[0012] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:

[0013] 1. In the present utility model, steam is directly injected into the interior of the circular tube through a connecting pipe to contact the material for sterilization. The steam is filtered according to the first filter plate and the second filter plate, greatly reducing the impact of the steam on the material. Since the first filter plate is made of metal fiber felt, which is made of stainless steel or other high-temperature-resistant metal fibers, it has the characteristics of high temperature resistance, high strength, and high filtration accuracy, and can effectively filter impurities in a high-temperature environment, filtering a small amount of impurities in the steam. Since the second filter plate is made of a ceramic filter medium, it has good chemical stability and high temperature resistance, and the pores are uniformly fine, blocking a small amount of moisture contained in the steam, thereby making the device more perfect.

[0014] 2. In the present utility model, due to the electrical connection between the heating plate and the control block, the heating plate is controlled by the control block to heat. A heat-conducting liquid is injected through the liquid injection port at the top of the heating shell to heat the liquid, preheating the substances inside the circular tube in advance, reducing the usage amount of steam, reducing the energy cost, and making the device more perfect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a side view of a steam direct injection type tubular sterilization device provided by the present utility model;

[0016] Figure 2 It is a top view of a steam direct injection type tubular sterilization device provided by the present utility model;

[0017] Figure 3 It is a side view of the heating shell of a steam direct injection type tubular sterilization device provided by the present utility model;

[0018] Figure 4 It is a side view of the steam pump of a steam direct injection type tubular sterilization device provided by the present utility model;

[0019] Figure 5 It is a cut-away view of the connecting pipe of a steam direct injection type tubular sterilization device provided by the present utility model.

[0020] Legend Explanation:

[0021] 1. Base; 2. Injection tank; 3. Collection tank; 4. Steam pump; 401. Display screen 1; 402. Button 1; 5. Connecting pipe; 501. Filter plate 1; 502. Filter plate 2; 6. Round pipe; 7. Control block; 701. Display screen 2; 702. Button 2; 8. Heating shell; 801. Round hole; 802. Heating plate; 9. Liquid injection port. Specific implementation manner

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] Please refer to Figures 1-5 , the present invention provides a technical solution: a tube-type sterilization device with direct steam injection, including: a base 1, one end of one side of the top of the base 1 is fixedly installed with an injection tank 2, the other end of one side of the top of the base 1 is fixedly installed with a collection tank 3, a steam pump 4 is fixedly installed on one side of the top of the base 1, and a control block 7 is fixedly installed at one end of the top of the base 1. A heating shell 8 is fixedly installed on one side of the control block 7.

[0024] Specifically: The control block 7 controls the situation of the device to make the device more perfect. The steam pump 4 injects steam into the pipeline to make the device sterilize more quickly.

[0025] In one embodiment, the output end of the injection tank 2 is fixedly installed with a round pipe 6, and the other end of the round pipe 6 is fixedly installed on the top surface of the collection tank 3.

[0026] Specifically: The external controller is used to start the injection tank 2, so that the liquid inside the injection tank 2 enters the inside of the round pipe 6, is sterilized through the inside of the round pipe 6, and finally enters the inside of the collection tank 3 through the other end of the round pipe 6, making the whole device more perfect.

[0027] In one embodiment, a display screen 1 401 is fixedly installed on one side of the steam pump 4, a button 1 402 is fixedly installed on one side of the steam pump 4 at equal intervals, the output end of the steam pump 4 is fixedly installed with a connecting pipe 5, and the other end of the connecting pipe 5 is fixedly installed on the surface of one end of the round pipe 6.

[0028] Specifically: When the liquid in the injection tank 2 enters the circular tube 6, the steam pump 4 is started by pressing the button one 402 on the surface of the steam pump 4. The steam rate is adjusted through the button one 402 and viewed through the display screen one 401. The steam is output through the output end of the steam pump 4, and the steam is directly injected into the interior of the circular tube 6 through the connecting pipe 5, enabling the device to adjust the steam injection rate according to requirements and making the device more perfect.

[0029] In one embodiment, a first filter plate 501 is fixedly installed inside the connecting pipe 5.

[0030] Specifically: The steam is transported through the interior of the connecting pipe 5. The material of the first filter plate 501 is metal fiber felt, which is made of stainless steel or other high-temperature resistant metal fibers. It has the characteristics of high temperature resistance, high strength, and high filtration accuracy. It can effectively filter impurities in high-temperature environments, filter a small amount of impurities contained in the steam, make the steam purer, and ensure the quality of the material.

[0031] In one embodiment, a second filter plate 502 is fixedly installed inside the connecting pipe 5.

[0032] Specifically: The steam is transported through the interior of the connecting pipe 5. The material of the second filter plate 502 is ceramic filter medium, which has good chemical stability and high temperature resistance. The pores are uniformly fine to block a small amount of moisture contained in the steam, allowing the steam to enter the interior of the circular tube 6, greatly reducing the impact on the material, and making the device more perfect.

[0033] In one embodiment, a second display screen 701 is fixedly installed on one side of the control block 7, and a second set of buttons 702 are fixedly installed at equal distances on one side of the control block 7.

[0034] Specifically: The control block 7 is turned on and off and controlled by pressing the second set of buttons 702 installed on one side of the control block 7, and the data situation is displayed through the second set of buttons 702.

[0035] In one embodiment, circular holes 801 are equidistantly formed on the surface of the heating shell 8. The circular holes 801 are internally fixedly sleeved on the surface of the circular tube 6. A heating plate 802 is fixedly installed inside the heating shell 8. The heating plate 802 is electrically connected to the control block 7, and a liquid injection port 9 is fixedly installed on the top of the heating shell 8.

[0036] Specifically: A heat-conducting liquid is injected into the interior of the heating shell 8 through the liquid injection port 9 at the top of the heating shell 8. Due to the electrical connection between the heating plate 802 and the control block 7, the control block 7 controls the heating plate 802 to heat, heating the liquid added to the interior of the heating shell 8, preheating the substances inside the circular tube 6, reducing the amount of steam used when the steam is directly injected into the interior of the circular tube 6, reducing the energy cost, and making the device more perfect.

[0037] Working principle: When the device starts to be used, the injection tank 2 is started through an external controller to make the material inside the injection tank 2 enter the inside of the circular tube 6. The steam pump 4 is started by pressing the button 402 on one side of the steam pump 4, so that steam is directly injected into the inside of the circular tube 6 through the connecting pipe 5, enabling the steam to be combined with the material for faster sterilization. Before the steam enters the circular tube 6, the steam is filtered by the first filter plate 501 for a small amount of impurities inside it. Since the material of the first filter plate 501 is metal fiber felt, which is made of stainless steel or other high-temperature-resistant metal fibers, it has the characteristics of high temperature resistance, high strength, and high filtration accuracy, and can effectively filter impurities in a high-temperature environment, filtering a small amount of impurities contained in the steam. The second filter plate 502 filters a small amount of moisture in the steam. Since the material of the second filter plate 502 is a ceramic filter medium, it has good chemical stability and high temperature resistance, and the pores are uniformly fine to block a small amount of moisture contained in the steam, so that the steam is directly injected into the inside of the circular tube 6 to have a better sterilization effect when contacting the material, greatly reducing the impact on the material; when the device is in use, a heat-conducting liquid is injected into the inside of the heating shell 8 through the liquid injection port 9 at the top of the heating shell 8. The heating plate 802 and the control block 7 are electrically connected, and the control block 7 controls the heating plate 802 to heat, heating the liquid added to the inside of the heating shell 8, preheating the substance inside the circular tube 6, reducing the amount of steam used when the steam is directly injected into the inside of the circular tube 6, enabling the energy cost to be reduced, and making the device more perfect.

[0038] The above is only the preferred embodiment of the present invention, and it is not a limitation of the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims

1. A tubular sterilization device with direct steam injection, characterized in that: include: A base (1), an injection tank (2) is fixedly mounted on one end of one side of the top of the base (1), a collection tank (3) is fixedly mounted on the other end of one side of the top of the base (1), a steam pump (4) is fixedly mounted on one side of the top of the base (1), a control block (7) is fixedly mounted on one end of the top of the base (1), and a heating shell (8) is fixedly mounted on one side of the control block (7).

2. A tubular sterilization device with direct steam injection according to claim 1, characterized in that: A round tube (6) is fixedly mounted on the output end of the injection tank (2), and the other end of the round tube (6) is fixedly mounted on the top of the surface of the collection tank (3).

3. A tubular sterilization device with direct steam injection according to claim 1, characterized in that: A display screen (401) is fixedly mounted on one side of the steam pump (4), buttons (402) are fixedly mounted at equal distances on one side of the steam pump (4), a connecting pipe (5) is fixedly mounted on the output end of the steam pump (4), and the other end of the connecting pipe (5) is fixedly mounted on the surface of one end of the circular tube (6).

4. A tubular sterilization device with direct steam injection according to claim 3, characterized in that: A filter plate 1 (501) is fixedly installed inside the connecting pipe (5).

5. A steam direct injection tubular sterilization device according to claim 3, characterized in that: A second filter plate (502) is fixedly installed inside the connecting pipe (5).

6. A tubular sterilization device with direct steam injection according to claim 1, characterized in that: A second display screen (701) is fixedly mounted on one side of the control block (7), and a second button (702) is fixedly mounted at an equal distance on one side of the control block (7).

7. A tubular sterilization device with direct steam injection according to claim 1, characterized in that: The surface of the heating shell (8) is provided with circular holes (801) at equal distances, the inside of the circular holes (801) is fixedly sleeved on the surface of the circular tube (6), a heating plate (802) is fixedly installed inside the heating shell (8), the heating plate (802) is electrically connected to the control block (7), and a liquid injection port (9) is fixedly installed on the top of the heating shell (8).