Dust removal device for polyacrylamide production
By designing a dust removal device for polyacrylamide production, the coordination of limiting components and dust reduction components is used to achieve complete removal of dust, solving the problem of incomplete dust treatment, and improving the cleanliness of the production environment.
Patent Information
- Application Number
- CN202421993196.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-16
AI Technical Summary
In the prior art, the dust treatment during the polyacrylamide production process is not thorough enough, which affects the production environment.
A dust removal device including a settlement tank, air intake pipe, filter pipe and dust reduction assembly was designed. The limiting assembly enables rapid unlocking and replacement of the filter plate, combining the liquid spraying of the dust reduction assembly and adsorption of the filter plate to achieve efficient dust removal.
Effectively remove dust from the airflow, ensures the cleanliness of the polyacrylamide production environment, and ensures the application effect of the filter plate and the dust removal efficiency.
Smart Images

Figure CN223042444U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyacrylamide production, and particularly relates to a dust removal device for polyacrylamide production. Background Technique
[0002] Polyacrylamide (PAM) is a general term for homopolymers of acrylamide or polymers copolymerized with other monomers, and is one of the most widely used varieties of water-soluble polymers. Due to the presence of amide groups in the structural units of polyacrylamide, hydrogen bonds are easily formed, making it have good water solubility and high chemical activity. It is easy to obtain various modified products with branched or network structures through grafting or crosslinking, and has extensive applications in industries such as oil extraction, water treatment, textile, paper making, ore dressing, medicine, and agriculture;
[0003] At present, in the drying and granulation process of polyacrylamide production, fine dust in the raw materials will disperse in the air, so it is necessary to use a dust removal device to treat the dust;
[0004] In the application process of the dust removal device in the traditional technology, the dust in the air flow is mainly removed through the multi-layer setting of filter materials. However, only through the setting of filter materials, it is easy to cause incomplete treatment of dust, affecting the production environment of polyacrylamide.
[0005] Based on this, we propose a dust removal device for polyacrylamide production, Summary of the Utility Model
[0006] The utility model proposes a dust removal device for polyacrylamide production, which solves the problem that in the related technology, only through the setting of filter materials, it is easy to cause incomplete treatment of dust, affecting the production environment of polyacrylamide.
[0007] The technical solution of the utility model is as follows: A dust removal device for polyacrylamide production includes a sedimentation tank. The middle part on one side of the sedimentation tank is fixedly connected with an air inlet pipe. The top of one end of the air inlet pipe is fixedly connected with a mounting rack. The end of the mounting rack far away from the air inlet pipe is fixedly connected with an assembly pipe. A limiting component is assembled inside the mounting rack. A filtering pipe is assembled between the air inlet pipe and the assembly pipe through the limiting component. The top of the other side of the sedimentation tank is fixedly connected with an air outlet pipe. A dust falling component is arranged at the top end inside the sedimentation tank.
[0008] Preferably, the limiting component includes a central shaft rod, threaded sections, displacement frames and connecting rings. The central shaft rod is rotatably connected to the inner side of the carrying frame. Threaded sections are provided at both ends of the central shaft rod, and the thread directions of the two threaded sections are opposite. Displacement frames are threadedly connected to the outer sides of the two threaded sections. Receiving grooves are provided at the ends of the intake pipe and the assembly pipe that are close to each other. Connecting rings are slidably connected inside the receiving grooves. The two connecting rings are respectively clamped and connected to the two ends of the filter pipe, and the bottoms of the two displacement frames are respectively fixedly connected to the two connecting rings. A plurality of filter plates are fixedly connected inside the filter pipe.
[0009] Preferably, the dust reduction component includes a liquid separation pipe, a spray pipe, a drive motor, a drive spur gear and a positioning frame. The liquid separation pipe is vertically rotatably connected to the top end of the sedimentation tank. Spray pipes are fixedly connected to both sides of the bottom of the liquid separation pipe. A drive motor is fixedly connected to the top end of the sedimentation tank. Drive spur gears are fixedly connected to the output end of the drive motor and the top end of the outer side of the liquid separation pipe respectively, and the two drive spur gears are meshed with each other. A positioning frame is fixedly connected inside the air outlet pipe. A linkage shaft rod is rotatably connected to the middle of the positioning frame. A drive bevel gear is fixedly connected to the end of the liquid separation pipe located inside the sedimentation tank. An acceleration bevel gear is fixedly connected to the end of the linkage shaft rod close to the drive bevel gear, and the drive bevel gear is meshed with the acceleration bevel gear. An exhaust disc is fixedly connected to the end of the linkage shaft rod located inside the air outlet pipe.
[0010] Preferably, a sewage pipe is fixedly connected to the bottom of one end of the sedimentation tank, and a manual valve is arranged on the outer side of the sewage pipe.
[0011] Preferably, a stability base is fixedly connected between the bottom ends of the intake pipe and the assembly pipe, and a supporting plate is fixedly connected to the middle of the stability base.
[0012] Preferably, a force-bearing handle is fixedly connected to one end of the threaded section, and anti-slip threads are provided on the outer side of the force-bearing handle.
[0013] Preferably, a linear slide bar is fixedly connected to the bottom end of the inner side of the carrying frame, and the two displacement frames are slidably connected to the outer side of the linear slide bar.
[0014] Preferably, locking grooves are provided at both ends of the filter pipe, and the connecting ring is clamped and connected inside the locking grooves.
[0015] Preferably, a plurality of water outlet holes are provided at the bottom end of the spray pipe, and atomizing nozzles are fixedly connected inside each water outlet hole.
[0016] Preferably, a carrying ring is connected to one end of the air outlet pipe by screws, and a moisture absorption plate is fixedly connected inside the carrying ring.
[0017] The working principle and beneficial effects of the present utility model are as follows:
[0018] 1. In the present utility model, through the structural cooperation of the limiting component, the two connecting rings can be displaced simultaneously to form a quick unlocking of the filter pipeline, facilitating the replacement or cleaning of the filter plate in the later stage and ensuring the application effect of the filter plate.
[0019] 2. In the present utility model, through the structural cooperation of the dust reduction component and the filter plate, the dust in the air flow can be fully removed by the spraying of liquid and the adsorption of the filter plate, ensuring the overall dust removal effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present utility model will be further described in detail below in conjunction with the drawings and specific embodiments.
[0021] Figure 1 is a schematic structural diagram of the present utility model;
[0022] Figure 2 is a schematic internal structural diagram of the sedimentation tank of the present utility model;
[0023] Figure 3 is a schematic structural diagram of the limiting component of the present utility model;
[0024] Figure 4 is a schematic connection structural diagram of the storage groove and the connecting ring of the present utility model;
[0025] Figure 5 is a schematic structural diagram of the dust reduction component of the present utility model;
[0026] In the figure: 1. sedimentation tank; 2. intake pipeline; 3. mounting rack; 4. assembly pipeline; 5. limiting component; 6. filter pipeline; 7. outlet pipeline; 8. dust reduction component; 9. central shaft rod; 10. threaded section; 11. displacement rack; 12. connecting ring; 13. filter plate; 14. liquid separation pipeline; 15. spraying pipeline; 16. drive motor; 17. drive spur gear; 18. positioning rack; 19. linkage shaft rod; 20. drive bevel gear; 21. acceleration bevel gear; 22. exhaust disc. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] The technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts fall within the scope of protection of the present utility model.
[0028] Embodiment 1
[0029] As Figures 1 to 5 shown, this embodiment proposes a dust removal device for polyacrylamide production, including a sedimentation tank 1. A middle part on one side of the sedimentation tank 1 is fixedly connected with an air inlet pipe 2. A top part at one end of the air inlet pipe 2 is fixedly connected with a mounting rack 3. One end of the mounting rack 3 far away from the air inlet pipe 2 is fixedly connected with an assembly pipe 4. A limiting component 5 is assembled inside the mounting rack 3. A filtering pipe 6 is assembled between the air inlet pipe 2 and the assembly pipe 4 through the limiting component 5. A top part on the other side of the sedimentation tank 1 is fixedly connected with an air outlet pipe 7. A dust falling component 8 is arranged at the top end inside the sedimentation tank 1;
[0030] Specifically, a sewage discharge pipe is fixedly connected to the bottom of one end of the sedimentation tank 1. A manual valve is arranged on the outer side of the sewage discharge pipe. With the arrangement of the sewage discharge pipe, the liquid inside the sedimentation tank 1 can be conveniently discharged, and with the cooperation of the manual valve, the on-off of the sewage discharge pipe can be conveniently controlled;
[0031] Among them, a stability support is fixedly connected between the bottom ends of the air inlet pipe 2 and the assembly pipe 4. A supporting plate is fixedly connected to the middle part of the stability support. With the arrangements of the stability support and the supporting plate, the filtering pipe 6 can be supported, thereby ensuring the stability of the filtering pipe 6 during application;
[0032] Among them, one end of the air outlet pipe 7 is connected with a mounting ring through a screw. A moisture absorption plate is fixedly connected inside the mounting ring. With the arrangement of the moisture absorption plate, the moisture in the air flow can be effectively absorbed;
[0033] The limiting component 5 includes a central shaft rod 9, threaded sections 10, displacement frames 11 and connecting rings 12. The central shaft rod 9 is rotatably connected inside the mounting rack 3. Threaded sections 10 are provided at both ends of the central shaft rod 9, and the thread directions of the two threaded sections 10 are opposite. Displacement frames 11 are threadedly connected to the outer sides of the two threaded sections 10. Receiving grooves are respectively arranged at the ends of the air inlet pipe 2 and the assembly pipe 4 close to each other. Connecting rings 12 are slidably connected inside the receiving grooves. The two connecting rings 12 are respectively clamped and connected to the two ends of the filtering pipe 6, and the bottom ends of the two displacement frames 11 are respectively fixedly connected to the two connecting rings 12. A plurality of filter plates 13 are fixedly connected inside the filtering pipe 6;
[0034] Furthermore, one end of the threaded section 10 is fixedly connected with a force-bearing handle. Anti-slip lines are arranged on the outer side of the force-bearing handle. With the arrangement of the force-bearing handle, personnel can conveniently rotate the threaded section 10;
[0035] Here, a linear slide bar is fixedly connected to the bottom end inside the mounting rack 3, and the two displacement frames 11 are both slidably connected to the outer side of the linear slide bar. Through the arrangement of the linear slide bar, the displacement of the displacement frames 11 can be stably guided, so as to ensure the effect when the connecting rings 12 are connected to the filtering pipe 6;
[0036] Preferably, locking grooves are provided at both ends of the filtering pipeline 6, and the connecting ring 12 is clamped and connected inside the locking grooves. With the arrangement of the locking grooves, it can stably cooperate with the connecting ring 12 to ensure the assembly effect of the filtering pipeline 6;
[0037] Embodiment 2
[0038] As Figures 1 to 5 shown, based on the same concept as in the above Embodiment 1, this embodiment also proposes a dust-removing assembly 8;
[0039] In this embodiment, the dust-removing assembly 8 includes a liquid separation pipeline 14, a spraying pipeline 15, a driving motor 16, a driving spur gear 17 and a positioning frame 18. The top of the sedimentation tank 1 is vertically rotatably connected with the liquid separation pipeline 14. Both sides of the bottom of the liquid separation pipeline 14 are fixedly connected with the spraying pipeline 15. The top of the sedimentation tank 1 is fixedly connected with the driving motor 16. The output end of the driving motor 16 and the top end of the outer side of the liquid separation pipeline 14 are both fixedly connected with the driving spur gears 17, and the two driving spur gears 17 are meshed and connected. A positioning frame 18 is fixedly connected inside the air outlet pipeline 7. A linkage shaft rod 19 is rotatably connected in the middle of the positioning frame 18. One end of the liquid separation pipeline 14 located inside the sedimentation tank 1 is fixedly connected with a driving bevel gear 20. One end of the linkage shaft rod 19 close to the driving bevel gear 20 is fixedly connected with an accelerating bevel gear 21, and the driving bevel gear 20 is meshed with the accelerating bevel gear 21. One end of the linkage shaft rod 19 located inside the air outlet pipeline 7 is fixedly connected with an exhaust disc 22;
[0040] In summary, starting the driving motor 16 and cooperating with the connection between the two driving spur gears 17, the liquid separation pipeline 14 drives the spraying pipeline 15 to rotate, and the liquid at the liquid supply pipeline is atomized and sprayed out through the spraying pipeline 15. Then, by using the contact between the liquid and the air flow, the dust in the air flow can be settled. And by cooperating with the connection between the driving bevel gear 20 and the accelerating bevel gear 21, during the rotation of the liquid separation pipeline 14, the driving bevel gear 20 can be used to dial the accelerating bevel gear 21, and then the exhaust disc 22 can be driven to rotate through the linkage shaft rod 19, so as to quickly discharge the dust-removed gas in the sedimentation tank 1;
[0041] Here, a plurality of water outlet holes are provided at the bottom end of the spraying pipeline 15, and an atomizing nozzle is fixedly connected inside each water outlet hole. With the arrangement of the atomizing nozzle, the liquid at the spraying pipeline 15 can be led out in a larger range, reducing the operation blind area of the spraying pipeline 15;
[0042] Specifically, a plurality of exhaust fan blades are fixedly connected to the outer side of the exhaust disc 22;
[0043] A specific application of the above two embodiments is to connect the dust collection pipe of the polyacrylamide production line with the assembly pipe 4, and connect the external liquid supply pipe with the top of the liquid separation pipe 14 through a rotary joint. The airflow in the dust collection pipe will be transmitted to the filter pipe 6 through the assembly pipe 4, and the dust in the airflow will be preliminarily filtered through the filter plate 13. The airflow after the preliminary filtration will be transmitted to the inside of the sedimentation box 1 through the air intake pipe 2;
[0044] At the same time, the transmission motor 16 is started to cooperate with the connection between the two transmission spur gears 17, so that the liquid separation pipeline 14 drives the spray pipeline 15 to rotate, and the liquid at the liquid supply pipeline is atomized and sprayed out through the spray pipeline 15, and then the contact between the liquid and the airflow can be used to settle the dust in the airflow, and in cooperation with the connection between the transmission bevel gear 20 and the acceleration bevel gear 21, during the rotation of the liquid separation pipeline 14, the transmission bevel gear 20 can be used to shift the acceleration bevel gear 21, and then the exhaust plate 22 can be driven to rotate through the linkage shaft rod 19, so that the gas after dust removal in the sedimentation box 1 can be quickly discharged;
[0045] Subsequently, the central shaft 9 can be rotated, and by setting two threaded sections 10 with opposite thread rotation directions, the two displacement frames 11 drive the two connecting rings 12 to move away from each other until the connecting rings 12 move out of the filter pipe 6, thereby unlocking the filter pipe 6. Subsequently, the filter pipe 6 is removed from between the air intake pipe 2 and the assembly pipe 4, and the filter plate 13 can be cleaned or replaced to ensure the application effect of the filter plate 13.
[0046] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A dust removal device for polyacrylamide production, characterized in that: The invention comprises a sedimentation box (1), wherein an air intake pipe (2) is fixedly connected to the middle of one side of the sedimentation box (1), a carrying frame (3) is fixedly connected to the top of one end of the air intake pipe (2), an assembly pipe (4) is fixedly connected to the end of the carrying frame (3) away from the air intake pipe (2), a limiting component (5) is assembled on the inner side of the carrying frame (3), a filter pipe (6) is assembled between the air intake pipe (2) and the assembly pipe (4) via the limiting component (5), an air outlet pipe (7) is fixedly connected to the top of the other side of the sedimentation box (1), and a dust removal component (8) is arranged at the top of the interior of the sedimentation box (1).
2. A dust removal device for polyacrylamide production according to claim 1, characterized in that: The limiting assembly (5) comprises a central shaft (9), a threaded section (10), a displacement frame (11) and a connecting ring (12); the inner side of the mounting frame (3) is rotatably connected to the central shaft (9); both ends of the central shaft (9) are provided with threaded sections (10), and the threads of the two threaded sections (10) are in opposite directions; the outer sides of the two threaded sections (10) are threadedly connected to the displacement frame (11); the ends of the air intake pipe (2) and the assembly pipe (4) close to each other are provided with a receiving groove; the interior of the receiving groove is slidably connected to a connecting ring (12); the two connecting rings (12) are respectively connected to the two ends of the filter pipe (6) by snapping; the bottom ends of the two displacement frames (11) are respectively fixedly connected to the two connecting rings (12); and the interior of the filter pipe (6) is fixedly connected to a plurality of filter plates (13).
3. A dust removal device for polyacrylamide production according to claim 1, characterized in that: The dust removal component (8) comprises a liquid separation pipe (14), a spray pipe (15), a transmission motor (16), a transmission spur gear (17) and a positioning frame (18); the top end of the sedimentation box (1) is vertically rotatably connected to the liquid separation pipe (14); both sides of the bottom of the liquid separation pipe (14) are fixedly connected to the spray pipe (15); the top end of the sedimentation box (1) is fixedly connected to the transmission motor (16); the output end of the transmission motor (16) and the top end of the outer side of the liquid separation pipe (14) are fixedly connected to the transmission spur gear (17); and one of the two transmission spur gears (17) is fixedly connected to the transmission motor (16); The outlet pipe (7) is fixedly connected to a positioning frame (18) inside, the middle part of the positioning frame (18) is rotatably connected to a linkage shaft rod (19), one end of the liquid separation pipe (14) located inside the sedimentation box (1) is fixedly connected to a transmission bevel gear (20), one end of the linkage shaft rod (19) close to the transmission bevel gear (20) is fixedly connected to an acceleration bevel gear (21), and the transmission bevel gear (20) is meshingly connected to the acceleration bevel gear (21), and one end of the linkage shaft rod (19) located inside the outlet pipe (7) is fixedly connected to an exhaust disk (22).
4. A dust removal device for polyacrylamide production according to claim 1, characterized in that: A sewage pipe is fixedly connected to the bottom of one end of the sedimentation tank (1), and a manual valve is arranged on the outside of the sewage pipe.
5. A dust removal device for polyacrylamide production according to claim 1, characterized in that: A stabilizing seat is fixedly connected between the bottom ends of the air intake pipe (2) and the assembly pipe (4), and a supporting plate is fixedly connected to the middle of the stabilizing seat.
6. A dust removal device for polyacrylamide production according to claim 2, characterized in that: One end of the threaded section (10) is fixedly connected to a force-bearing handle, and an anti-slip pattern is provided on the outer side of the force-bearing handle.
7. A dust removal device for polyacrylamide production according to claim 2, characterized in that: A linear slide rod is fixedly connected to the bottom end of the inner side of the carrying frame (3), and the two displacement frames (11) are both slidably connected to the outer side of the linear slide rod.
8. A dust removal device for polyacrylamide production according to claim 2, characterized in that: Both ends of the filter pipe (6) are provided with locking grooves, and the connecting ring (12) is snap-connected inside the locking grooves.
9. A dust removal device for polyacrylamide production according to claim 3, characterized in that: A plurality of water outlet holes are provided at the bottom end of the spray pipe (15), and an atomizing nozzle is fixedly connected to the interior of each water outlet hole.
10. The dust removal device for polyacrylamide production according to claim 3, characterized in that: One end of the air outlet pipe (7) is connected to a carrying ring via a screw, and a moisture absorbing plate is fixedly connected to the interior of the carrying ring.