Continuous reaction equipment for manganese gluconate production
By designing a continuous reaction equipment for manganese gluconate production, the problem of uneven mixing of raw materials is solved, uniform mixing and efficient production in the reactor is achieved, and the production quality and economic benefits of manganese gluconate are improved.
Patent Information
- Application Number
- CN202421898623.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-07
AI Technical Summary
In the prior art, the raw materials are unevenly mixed in the reaction kettle during the manganese gluconate production process, resulting in insufficient reaction, affecting the reaction rate and selectivity.
A continuous reaction equipment for manganese gluconate production is designed, including a reactor, feeding pipe, feeding assembly, cutting assembly and adjustment assembly. The raw materials are premixed by agitating plates, knocking the plates to prevent adhesion, and the mixing rod adjusts the cutting rate to ensure uniform dispersion of the raw materials.
The uniform mixing of raw materials in the reaction kettle is achieved, the uniformity and consistency of the reaction is improved, raw material waste and pollution is reduced, and production efficiency and quality are improved.
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Figure CN223042687U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of manganese gluconate production, in particular to a continuous reaction device for manganese gluconate production. Background Technique
[0002] During the production of manganese gluconate, raw materials need to be transported to the inside of the reaction kettle through a feeding pipeline, and then reactions are carried out inside the reaction kettle for preparation. By using a continuous reaction device, production efficiency can be improved, differences between batches can be reduced, labor intensity can be lowered, and it is easier to achieve automated and large-scale production, thereby improving the production quality and economic benefits of manganese gluconate.
[0003] Currently, when transporting raw materials through a feeding pipeline, various raw materials are usually put into the reaction kettle in batches. At this time, various raw materials cannot be quickly and evenly mixed when entering the reaction kettle, which will lead to too high or too low local reactant concentration, thus affecting the reaction rate and selectivity, and making the reaction uneven and insufficient. Therefore, a continuous reaction device for manganese gluconate production is proposed for the above problems. Content of the Utility Model
[0004] In order to make up for the deficiencies of the prior art and avoid the problems of uneven and insufficient reactions, the utility model proposes a continuous reaction device for manganese gluconate production.
[0005] The technical solution adopted by the utility model to solve its technical problems is: a continuous reaction device for manganese gluconate production, including a reaction kettle, a feeding pipe is fixedly installed at the top of the reaction kettle, a feeding assembly is arranged at the top of the feeding pipe, a blanking assembly is arranged inside the feeding assembly, and an adjusting assembly is arranged inside the feeding pipe;
[0006] The feeding assembly includes two support rods fixedly installed at the front and rear ends of the feeding pipe, a sloping plate is slidably connected to the top of the support rods, a feeding bin is fixedly installed at the top of the sloping plate, a partition plate is fixedly installed in the middle of the feeding bin, a notch is opened inside the partition plate, a rotating rod is rotatably connected inside the partition plate, a sector plate is fixedly connected to the surface of the rotating rod, and a stirring plate is fixedly installed on the surface of the rotating rod.
[0007] Preferably, a discharge port is opened at the bottom end of the feeding bin, the area of the sector plate is smaller than that of the notch, the sector plate is rotatably connected to the bottom end of the partition plate, and the stirring plate is rotatably connected to the top end of the partition plate. The sector plate periodically blocks part of the notch, so that the raw materials can pass through the notch in small batches, while a large amount of raw materials will be stirred by the stirring plate above the partition plate, thereby achieving the purpose of pre-mixing.
[0008] Preferably, the bottom end of the rotating rod is fixedly installed with the driving shaft of the first motor, and the first motor is fixedly installed on the bottom wall of the feeding bin.
[0009] Preferably, the feeding component includes a pressing plate fixedly installed on the bottom wall of the feeding bin. An eccentric wheel is fixedly installed on the surface of the rotating rod. The top end of the pressing plate is slidably connected with a sliding rod. A knocking plate is fixedly installed at the end of the sliding rod away from the rotating rod. A return spring is fixedly installed on the surface of the sliding rod.
[0010] Preferably, the bottom end of the pressing plate is attached to the top of the motor. The pressing plate can limit the first motor. The eccentric wheel and the sliding rod are in adaptive contact. The end of the return spring away from the sliding rod is fixedly installed on the surface of the pressing plate. When the eccentric wheel rotates, it will periodically push the sliding rod, so that the sliding rod drives the knocking plate to periodically knock the inclined plate, so that the raw materials inside the feeding bin fall, avoiding the adhesion of raw materials inside the feeding bin.
[0011] Preferably, the adjusting component includes a bottom plate fixedly installed at the bottom end inside the feeding pipe. An outlet is opened inside the bottom plate. A stirring rod is rotatably connected to the center inside the bottom plate. A support rod is fixedly installed on the surface of the stirring rod. A fixed block is fixedly installed at the other end of the support rod. A sliding baffle is slidably connected to the surface of the support rod. A pressure spring is fixedly installed between the sliding baffle and the fixed block.
[0012] Preferably, the outlet is circumferentially opened inside the bottom plate. The sliding baffle is attached to the bottom of the bottom plate. The bottom end of the stirring rod is fixedly installed with a second motor. The sliding baffle is adapted to block the outlet. When the rotation speed of the stirring rod increases, the sliding baffle rotates and disengages from the outlet. At this time, the time for the sliding baffle to block the outlet is reduced, so that the feeding rate of the material is increased.
[0013] The beneficial effects of the present utility model are as follows:
[0014] In the present utility model, after the materials enter the top of the partition plate, they are stirred by the stirring plate and pre-mixed. Then, the pre-mixed raw materials enter the inside of the reaction kettle and can react evenly and fully. By the knocking plate periodically knocking the inclined plate, the feeding bin will vibrate slightly, so that the raw materials inside the feeding bin will not adhere to the surface, causing waste and pollution. By adjusting the feeding rate according to the stirring rate of the raw materials inside the reaction kettle, the feeding rate is positively correlated with the stirring rate, so as to ensure that the newly added raw materials can be timely and evenly dispersed in the reaction system, thereby improving the uniformity and consistency of the reaction. Description of the Drawings
[0015] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0016] Figure 1 Schematic diagram of the three-dimensional structure of the present invention;
[0017] Figure 2 Schematic diagram of the partial sectional structure of the present invention;
[0018] Figure 3 Schematic diagram of the upward view of the partition board of the present invention;
[0019] Figure 4 For the present invention Figure 2 Enlarged structure diagram at position A;
[0020] Figure 5 For the present invention Figure 2 Enlarged structure diagram at position B.
[0021] In the figure: 1, reaction kettle; 2, feed pipe; 3, feeding assembly; 31, support rod; 32, inclined plate; 33, feeding bin; 34, partition board; 35, notch; 36, rotating rod; 37, sector plate; 38, stirring plate; 4, blanking assembly; 41, pressing plate; 42, eccentric wheel; 43, sliding rod; 44, knocking plate; 45, return spring; 5, adjusting assembly; 51, bottom plate; 52, outlet; 53, stirring rod; 54, support rod; 55, fixing block; 56, sliding baffle; 57, pressure spring. Specific embodiments
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0023] The following combines the attached Figure 1 —5 to further elaborate on this application in detail:
[0024] The embodiments of this application disclose a continuous reaction device for the production of manganese gluconate. Refer to Figure 1, A continuous reaction device for the production of manganese gluconate, including a reaction kettle 1. A feed pipe 2 is fixedly installed at the top of the reaction kettle 1. A feeding component 3 is arranged at the top of the feed pipe 2. A blanking component 4 is arranged inside the feeding component 3. An adjusting component 5 is arranged inside the feed pipe 2;
[0025] Refer to Figure 1 - Figure 3 , The feeding component 3 includes two support rods 31 fixedly installed at the front and rear ends of the feed pipe 2. The top of the support rod 31 is slidably connected with an inclined plate 32. A feeding bin 33 is fixedly installed at the top of the inclined plate 32. A partition plate 34 is fixedly installed in the middle of the feeding bin 33. A notch 35 is opened inside the partition plate 34. A rotating rod 36 is rotatably connected inside the partition plate 34. The bottom end of the rotating rod 36 is fixedly installed with the driving shaft of a first motor. The first motor is fixedly installed on the bottom wall of the feeding bin 33. A sector plate 37 is fixedly connected to the surface of the rotating rod 36. A stirring plate 38 is fixedly installed on the surface of the rotating rod 36. An outlet is opened at the bottom end of the feeding bin 33. The area of the sector plate 37 is smaller than that of the notch 35. The sector plate 37 is rotatably connected to the bottom end of the partition plate 34. The stirring plate 38 is rotatably connected to the top end of the partition plate 34. The sector plate 37 periodically blocks part of the notch 35, so that the raw materials can pass through the notch 35 in small batches, while a large amount of raw materials will be stirred by the stirring plate 38 above the partition plate 34, so as to achieve the purpose of premixing.
[0026] Refer to Figure 4 , The blanking component 4 includes a pressing plate 41 fixedly installed on the bottom wall of the feeding bin 33. An eccentric wheel 42 is fixedly installed on the surface of the rotating rod 36. A sliding rod 43 is slidably connected to the top end of the pressing plate 41. A knocking plate 44 is fixedly installed at the end of the sliding rod 43 far away from the rotating rod 36. A return spring 45 is fixedly installed on the surface of the sliding rod 43. The bottom end of the pressing plate 41 is attached to the top of the motor. The pressing plate 41 can limit the first motor. The eccentric wheel 42 is in adaptive contact with the sliding rod 43. The end of the return spring 45 far away from the sliding rod 43 is fixedly installed on the surface of the pressing plate 41. When the eccentric wheel 42 rotates, it will periodically push the sliding rod 43, so that the sliding rod 43 drives the knocking plate 44 to periodically knock the inclined plate 32, so that the raw materials inside the feeding bin 33 fall, avoiding the adhesion of the raw materials inside the feeding bin 33.
[0027] Refer to Figure 2 and Figure 5, the adjusting assembly 5 includes a bottom plate 51 fixedly installed at the inner bottom end of the feed pipe 2. An outlet 52 is formed inside the bottom plate 51. A stirring rod 53 is rotatably connected to the center inside the bottom plate 51. A support rod 54 is fixedly installed on the surface of the stirring rod 53. A fixing block 55 is fixedly installed at the other end of the support rod 54. A sliding baffle 56 is slidably connected to the surface of the support rod 54. A compression spring 57 is fixedly installed between the sliding baffle 56 and the fixing block 55. The outlet 52 is circumferentially formed inside the bottom plate 51. The sliding baffle 56 fits against the bottom of the bottom plate 51. A second motor is fixedly installed at the bottom end of the stirring rod 53. The sliding baffle 56 is adapted to block the outlet 52. When the rotation speed of the stirring rod 53 increases, the sliding baffle 56 rotates backward and disengages from the outlet 52. At this time, the time for the sliding baffle 56 to block the outlet 52 is reduced, thereby increasing the feeding rate of the material.
[0028] Working principle: After the operator installs the inclined plate 32 on the top of the support rod 31, the bottom wall of the feeding bin 33 abuts against the top end of the feed pipe 2. At this time, the bottom end of the inclined plate 32 extends into the feed pipe 2. Then the operator directly puts various raw materials into the feeding bin 33. At this time, the raw materials will first accumulate on the top of the partition plate 34. Then the operator drives the first motor to drive the rotating rod 36 to rotate. The rotating rotating rod 36 drives the sector plate 37 and the stirring plate 38 to rotate. Since the sector plate 37 cannot completely block the notch 35, a small amount of raw materials will directly fall into the feed pipe 2 through the notch 35 at this time, while most of the materials accumulate on the top of the partition plate 34. At this time, the rotation of the stirring plate 38 will stir the accumulated materials, so that the raw materials are evenly distributed. And at this time, the stirred raw materials will continuously fall into the feed pipe 2 through the notch 35. During the rotation of the rotating rod 36, the eccentric wheel 42 will be driven to rotate. At this time, the eccentric wheel 42 will periodically push the sliding rod 43, so that the sliding rod 43 pulls the return spring 45 and pushes the knocking plate 44 to knock the inclined plate 32. By periodically knocking the inclined plate 32 with the knocking plate 44, the feeding bin 33 vibrates slightly, so that the raw materials inside the feeding bin 33 quickly fall downward and are prevented from adhering to the inside of the feeding bin 33, thus avoiding waste of raw materials and pollution caused by difficult cleaning.
[0029] Then the operator can drive the second motor to drive the stirring rod 53 to rotate inside the reaction kettle 1. During the rotation of the stirring rod 53, the support rod 54 will be driven to rotate accordingly. At this time, the sliding baffle 56 will move away from the stirring rod 53 under the action of centrifugal force and compress the compression spring 57. And the centrifugal force received by the sliding baffle 56 is proportional to the rotation speed of the stirring rod 53, that is, the moving distance of the sliding baffle 56 increases with the increase of the rotation speed of the stirring rod 53. As the sliding baffle 56 moves, it gradually disengages from the outlet 52, increasing the opening degree of the outlet 52. At this time, the raw materials entering the feed pipe 2 will enter the reaction kettle 1 through the outlet 52 and be stirred for reaction.
[0030] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above-mentioned embodiments, and what is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed.
Claims
1. A continuous reaction equipment for producing manganese gluconate, characterized in that: It comprises a reaction kettle (1), a feed pipe (2) is fixedly mounted on the top of the reaction kettle (1), a feeding assembly (3) is arranged on the top of the feed pipe (2), a feeding assembly (4) is arranged inside the feed assembly (3), and an adjusting assembly (5) is arranged inside the feed pipe (2); The feeding assembly (3) comprises two support rods (31) fixedly mounted at the front and rear ends of the feeding pipe (2); the top ends of the support rods (31) are slidably connected to an inclined plate (32); a feeding bin (33) is fixedly mounted on the top of the inclined plate (32); a partition (34) is fixedly mounted in the middle of the feeding bin (33); a notch (35) is provided inside the partition (34); a rotating rod (36) is rotatably connected inside the partition (34); a fan-shaped plate (37) is fixedly mounted on the surface of the rotating rod (36); and a stirring plate (38) is fixedly mounted on the surface of the rotating rod (36).
2. The continuous reaction equipment for producing manganese gluconate according to claim 1, characterized in that: The bottom end of the feeding bin (33) is provided with a discharge port, the area of the fan-shaped plate (37) is smaller than the notch (35), the fan-shaped plate (37) is rotatably connected to the bottom end of the partition (34), and the stirring plate (38) is rotatably connected to the top end of the partition (34).
3. The continuous reaction equipment for producing manganese gluconate according to claim 1, characterized in that: The bottom end of the rotating rod (36) is fixedly mounted with a driving shaft of a motor 1, and the motor 1 is fixedly mounted on the bottom wall of the feeding bin (33).
4. The continuous reaction equipment for producing manganese gluconate according to claim 1, characterized in that: The unloading assembly (4) includes a pressure plate (41) fixedly mounted on the bottom wall of the feeding bin (33), an eccentric wheel (42) fixedly mounted on the surface of the rotating rod (36), a sliding rod (43) slidably connected to the top of the pressure plate (41), a knocking plate (44) fixedly mounted on the end of the sliding rod (43) away from the rotating rod (36), and a return spring (45) fixedly mounted on the surface of the sliding rod (43).
5. The continuous reaction equipment for producing manganese gluconate according to claim 4, characterized in that: The bottom end of the pressure plate (41) is attached to the top of the motor, the eccentric wheel (42) and the sliding rod (43) are in adaptive contact, and one end of the return spring (45) away from the sliding rod (43) is fixedly mounted on the surface of the pressure plate (41).
6. The continuous reaction equipment for producing manganese gluconate according to claim 5, characterized in that: The adjustment assembly (5) comprises a bottom plate (51) fixedly mounted on the bottom end of the feed pipe (2), an outlet (52) being provided inside the bottom plate (51), a stirring rod (53) being rotatably connected to the center of the bottom plate (51), a support rod (54) being fixedly mounted on the surface of the stirring rod (53), a fixed block (55) being fixedly mounted on the other end of the support rod (54), a sliding baffle (56) being slidably connected to the surface of the support rod (54), and a pressure spring (57) being fixedly mounted between the sliding baffle (56) and the fixed block (55).
7. The continuous reaction equipment for producing manganese gluconate according to claim 6, characterized in that: The outlet (52) is circumferentially opened inside the bottom plate (51), the sliding baffle (56) is attached to the bottom of the bottom plate (51), a second motor is fixedly mounted on the bottom end of the stirring rod (53), and the sliding baffle (56) and the outlet (52) are adapted to be blocked.