Novel carburant uniform dispersing device

Abstract

The utility model relates to the technical field of carburant dispersion, in particular to a novel carburant uniform dispersing device which comprises a box body, a cavity is arranged in the box body, a collecting tank for collecting a carburant is arranged at the bottom of the cavity, and a dispersing plate group capable of uniformly dispersing the carburant in the collecting tank is arranged in the collecting tank. A material injection box connected with the box body is arranged on the box body, a control panel set capable of adjusting the angle and controlling the injection amount of a carburant is arranged in the material injection box, and an extrusion plate set capable of moving along the inner wall of the material injection box is arranged in the material injection box; and the extrusion plate group can be used for extruding and crushing the carburant on the control plate group. Compared with the prior art, the novel carburant uniform dispersing device has the advantages that efficient and uniform dispersing treatment can be carried out, and the working efficiency of operators is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of carburizer dispersion, in particular to a novel carburizer uniform dispersion device. Background Art

[0002] There are many kinds of raw materials for recarburizers, and the production processes are also different. There are wood carbon, coal carbon, coke, graphite, etc. There are many small categories under each category. High-quality recarburizer generally refers to the recarburizer that has been graphitized. Under high temperature conditions, the arrangement of carbon atoms is in the microscopic form of graphite, so it is called graphitization.

[0003] The utility model patent with announcement number CN218189997U is named as a screening device for processing low-nitrogen carburizer, including a screening box, a crushing box is arranged at the top of the screening box, a feed box is arranged at the opening at the top of the crushing box, a box door is rotatably installed on the front side of the screening box through a hinge, a collecting box is arranged at the bottom end of the screening box, a collection drawer is arranged inside the collecting box, a reciprocating motion component is arranged on the right side of the screening box, a screening plate is installed on the outer side of the reciprocating motion component, an auxiliary connecting component is arranged on the outer side of the screening plate, a crushing component is arranged inside the crushing box, a through hole 2 is opened inside the screening plate, and a dispersion plate is fixedly installed inside the screening box. The main feature of this scheme is that the screening plate can be quickly disassembled and assembled through the clamping plate, locking bolts and crossbars, which is convenient for replacing different screening plates. The dispersion plate with an "A"-shaped structure can evenly disperse the low-nitrogen carburizer on the screening plate to prevent the low-nitrogen carburizer from accumulating in the middle of the screening plate, thereby improving the screening efficiency. At the same time, the crushing component can pre-process the low-nitrogen carburizer material, which can further improve the screening efficiency of the low-nitrogen carburizer and further improve its practicality. It can be seen from the scheme and the attached drawings that the carburizer needs to be poured into the feed box, so that the carburizer can be crushed by the cooperation of the crushing column and the fixed barrel. However, after the carburizer is agglomerated, when it is poured into it for crushing, the agglomerated carburizer is not easy to enter between the crushing column and the fixed barrel for crushing, and when the amount of agglomerated carburizer is large, it will affect the operation of the equipment, thereby affecting the work efficiency of the operator. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies of the prior art, the utility model provides a novel uniform dispersing device for carburizing agent, which solves the problems raised in the above background technology.

[0006] (II) Technical solution

[0007] To achieve the above object, the present utility model is realized through the following technical solutions: A novel carburizer uniform dispersion device, including a box body, a cavity is provided in the box body, a collection tank for collecting carburizer is provided at the bottom of the cavity, a dispersion plate group capable of uniformly dispersing the carburizer in the collection tank is provided in the collection tank, a feeding tank connected to the box body is provided on the box body, a control plate group capable of adjusting the angle and controlling the injection amount of the carburizer is provided in the feeding tank, an extrusion plate group capable of displacing along the inner wall of the feeding tank is provided in the feeding tank, and the extrusion plate group can be used to extrude and crush the carburizer on the control plate group. The setting of the control plate group in the feeding tank can be used to retain the agglomerated carburizer. Then, the agglomerated carburizer on the control plate group is extruded and crushed by the extrusion plate group to prevent the subsequent operation from being affected by the agglomerated carburizer. After that, a large amount of carburizer falls on the dispersion plate group, in the collection tank, at the bottom of the cavity, and at the position between the dispersion plate group and the adjustment plate group. At this time, the servo motor can be used to drive the transmission shaft to rotate, so as to uniformly and efficiently disperse the carburizer, thereby greatly improving the working efficiency of the operator.

[0008] Further, the dispersion plate group includes a first dispersion plate and a second dispersion plate, the first dispersion plate and the second dispersion plate are symmetrically arranged, and a notch is provided between the first dispersion plate and the second dispersion plate, and the first dispersion plate and the second dispersion plate are synchronously rotated through a transmission shaft. The first dispersion plate and the second dispersion plate are provided for uniformly dispersing the carburizer. A notch is provided between the first dispersion plate and the second dispersion plate to improve the fluidity of the carburizer and avoid affecting the dispersion process.

[0009] Further, filter holes communicating with each other are provided in the first dispersion plate and the second dispersion plate, through grooves corresponding to the filter holes are provided in the collection tank, connecting rods for connecting the first dispersion plate and the second dispersion plate are respectively provided on the transmission shaft, and the rotation of the transmission shaft is driven by a servo motor. The through grooves are provided for discharging the uniformly dispersed carburizer. A switching valve, such as a sealing plate, can be provided at the through groove position of the box body to prevent the carburizer from being discharged before the uniform dispersion is completed.

[0010] Further, the aperture of the filter hole is less than or equal to the groove diameter of the through groove; the collection tank is arranged at the center of the bottom of the cavity, and the transition surface between the bottom of the cavity and the collection tank is inclined. The cross-sectional shape of the collection tank is arc-shaped. The two ends of the collection tank are respectively connected to the two transition surfaces, so that the collection tank and the two transition surfaces form a "V"-shaped shape with an expanding cross-sectional shape, so as to efficiently disperse the carburizer.

[0011] Furthermore, the cavity wall of the cavity is provided with an adjustment plate group that can be adjusted in angle and is close to the dispersion plate group; the adjustment plate group includes a first adjustment plate and a second adjustment plate, and the first adjustment plate and the second adjustment plate are oppositely arranged on both sides of the dispersion plate group. The setting of the first adjustment plate and the second adjustment plate plays a role in cooperating with the dispersion plate group. By adjusting the angles of the first adjustment plate and the second adjustment plate, the positions of the arc grooves of the two adjustment plates are made as close as possible to the two dispersion plates. This can not only be used to cooperate with the two dispersion plates for dispersion operations, but also to a certain extent avoid the phenomenon of the recarburizer flying around when the two dispersion plates are dispersing.

[0012] Furthermore, arc grooves are provided at the ends of the first adjustment plate and the second adjustment plate. The first adjustment plate and the second adjustment plate are both connected to the two side walls of the cavity through rotating shafts. Adjustment bolts are provided on both sides of the box body and are connected to the box body and can adjust the angles of the first adjustment plate and the second adjustment plate. The two adjustment bolts are respectively connected to the first adjustment plate and the second adjustment plate through connecting rod members. The method of adjusting the angles of the two adjustment plates through the adjustment bolts and the connecting rod members is a conventional structure and will not be described in detail here. Other methods can be used instead.

[0013] Furthermore, the control plate group includes a first control plate and a second control plate. The first control plate and the second control plate are symmetrically distributed on both side walls of the charging box and can both be adjusted in angle; the extrusion plate group includes a first extrusion plate and a second extrusion plate. The first extrusion plate and the second extrusion plate are symmetrically distributed at both ends of the control plate group, and through holes are provided in both the first extrusion plate and the second extrusion plate. The setting of the two control plates can synchronously adjust the size of the gap between the two control plates. In this way, when injecting the recarburizer, the agglomerated recarburizer can be retained, and then the agglomerated recarburizer can be extruded and broken by the two extrusion plates. The setting of the through holes is to facilitate the recarburizer to fall into the box body when performing extrusion and crushing.

[0014] Furthermore, the first control plate and the second control plate are both installed in the charging box through rotating shafts. The angle rotation of the first control plate and the second control plate is driven by a control plate hydraulic cylinder. A return spring that is elastically retracted and is connected to the first control plate and the second control plate can be provided at the output end of the control plate hydraulic cylinder; Extrusion plate driving cylinders for driving the first extrusion plate and the second extrusion plate to move relatively are respectively provided outside the charging box. The method of driving the angles of the two control plates through the control plate hydraulic cylinder and the return spring is a conventional method and will not be described in detail here. Other methods can be used instead.

[0015] Furthermore, a sealing plate capable of sealing the charging box is provided at the feeding end of the charging box, and an air cylinder for driving the sealing plate to move is provided outside the charging box. By providing the sealing plate, when the recarburizer is extruded and crushed, the feeding end of the charging box can be sealed by the sealing plate, preventing the crushing effect from being affected.

[0016] Compared with the prior art, this new type of recarburizer uniform dispersion device

[0017] 1. Through the coordinated setting of structures such as the control plate group and the extrusion plate group, during use, the recarburizer can be poured along the feeding end of the charging box. By providing the control plate group, the gap of the control plate group can be adjusted, so that the agglomerated recarburizer can be retained in the charging box. At this time, the sealing plate can be driven to move by the sealing plate driving air cylinder, so that the feeding end in the charging box can be closed, and then the extrusion plate group can be coordinated to extrude and crush the agglomerated recarburizer between the control plates, thus avoiding the difficulty of dispersing it and hardly affecting the operation of subsequent equipment.

[0018] 2. Through the coordinated setting of structures such as the adjusting plate group and the dispersion plate group, after the agglomerated recarburizer is extruded and crushed and enters the cavity of the box body, previously, the angles of the two adjusting plates in the adjusting plate group can be controlled so that the gap between the two adjusting plates and the two dispersion plates is smaller. Then, a large amount of recarburizer will fall between the dispersion plate and the adjusting plate, and a part will fall to the bottom of the cavity and the collection tank. After that, the transmission shaft is driven to rotate by the servo motor, so that the two dispersion plates are driven to rotate during the rotation of the transmission shaft, and then the recarburizer can be dispersed. After the dispersion treatment is completed, it can be discharged through the through groove, which can improve the dispersion efficiency to a certain extent and avoid affecting the work efficiency of the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic structural diagram of the present invention;

[0020] Figure 2 is of the present invention Figure 1 a schematic structural diagram of another perspective;

[0021] Figure 3 is of the present invention Figure 2 a schematic cross-sectional structural diagram of the box body part;

[0022] Figure 4 is of the present invention Figure 3 a schematic structural diagram of another perspective;

[0023] Figure 5 is of the present invention Figure 2 a schematic structural diagram of partial disassembly;

[0024] Figure 6 This is a schematic cross-sectional structure diagram of the material injection box of the present utility model;

[0025] Figure 7 For the present utility model Figure 1 This is a schematic top view structure diagram;

[0026] Figure 8 For the present utility model Figure 6 This is a schematic diagram of a partial structure in it.

[0027] In the figure: 1, box body; 2, cavity; 3, collection tank; 4, dispersion plate group; 5, material injection box; 6, control plate group; 7, extrusion plate group; 8, first dispersion plate; 9, second dispersion plate; 10, transmission shaft; 11, filter holes; 12, through slots; 13, connecting rod; 14, servo motor; 15, adjustment plate group; 16, first adjustment plate; 17, second adjustment plate; 18, arc-shaped groove; 19, adjustment bolt; 20, connecting rod member; 21, first control plate; 22, second control plate; 23, first extrusion plate; 24, second extrusion plate; 25, through hole; 26, control plate hydraulic cylinder; 27, extrusion plate driving cylinder; 28, sealing plate; 29, sealing plate driving cylinder. Specific embodiments

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0029] Please refer to Figures 1 to 8, the present utility model provides a technical solution: a novel carburizer uniform dispersion device, including a box body 1. A cavity 2 is provided in the box body 1. A collection tank 3 for collecting carburizer is provided at the bottom of the cavity 2. A dispersion plate group 4 capable of uniformly dispersing the carburizer in the collection tank 3 is provided in the collection tank 3. The dispersion plate group 4 includes a first dispersion plate 8 and a second dispersion plate 9. The first dispersion plate 8 and the second dispersion plate 9 are symmetrically arranged and there is a notch between the first dispersion plate 8 and the second dispersion plate 9. The first dispersion plate 8 and the second dispersion plate 9 are synchronously rotated through a transmission shaft 10. Filter holes 11 communicating with each other are provided in the first dispersion plate 8 and the second dispersion plate 9. A through groove 12 corresponding to the filter holes 11 is provided in the collection tank 3. Connecting rods 13 for connecting the first dispersion plate 8 and the second dispersion plate 9 are respectively provided on the transmission shaft 10. The rotation of the transmission shaft 10 is driven by a servo motor 14. The aperture of the filter holes 11 is less than or equal to the groove diameter of the through groove 12; the collection tank 3 is arranged at the center of the bottom of the cavity 2. The transition surface between the bottom of the cavity 2 and the collection tank 3 is arranged as an inclined surface. An adjustment plate group 15 capable of adjusting the angle and approaching the dispersion plate group 4 is arranged on the cavity wall of the cavity 2; the adjustment plate group 15 includes a first adjustment plate 16 and a second adjustment plate 17. The first adjustment plate 16 and the second adjustment plate 17 are oppositely arranged on both sides of the dispersion plate group 4. Arc-shaped grooves 18 are opened at the ends of the first adjustment plate 16 and the second adjustment plate 17. The first adjustment plate 16 and the second adjustment plate 17 are both connected to the two side walls of the cavity 2 through rotating shafts. Adjustment bolts 19 connected to the box body 1 and capable of adjusting the angles of the first adjustment plate 16 and the second adjustment plate 17 are provided on both sides of the box body 1. Both adjustment bolts 19 are connected to the first adjustment plate 16 and the second adjustment plate 17 respectively through connecting rod members 20. A feeding box 5 connected to the box body 1 is provided on the box body 1. A control plate group 6 capable of adjusting the angle and controlling the injection amount of the carburizer is provided in the feeding box 5. The control plate group 6 includes a first control plate 21 and a second control plate 22. The first control plate 21 and the second control plate 22 are symmetrically distributed on both side walls of the feeding box 5 and both the first control plate 21 and the second control plate 22 can adjust the angle; an extrusion plate group 7 includes a first extrusion plate 23 and a second extrusion plate 24. The first extrusion plate 23 and the second extrusion plate 24 are symmetrically distributed at both ends of the control plate group 6. Through holes 25 are provided in both the first extrusion plate 23 and the second extrusion plate 24. The first control plate 21 and the second control plate 22 are both installed in the feeding box 5 through rotating shafts. The angle rotation of the first control plate 21 and the second control plate 22 is driven by a control plate hydraulic cylinder 26. An elastic return spring connected to the first control plate 21 and the second control plate 22 can be arranged at the output end of the control plate hydraulic cylinder 26;An extrusion plate driving cylinder 27 for driving the first extrusion plate 23 and the second extrusion plate 24 to move relatively is respectively arranged on the outer part of the charging box 5. A sealing plate 28 capable of sealing the charging box 5 is arranged at the feeding end of the charging box 5. A sealing plate driving cylinder 29 for driving the sealing plate 28 to move is arranged outside the charging box 5. An extrusion plate group 7 capable of displacing along the inner wall of the charging box 5 is arranged in the charging box 5. The extrusion plate group 7 can be used to extrude and crush the recarburizer on the control plate group 6.;

[0030] All the electrical components mentioned in this article are electrically connected to the external main controller and 380V commercial power, and the main controller can be a conventional known device such as a computer for control.

[0031] In the description of this specification, terms such as "connection", "installation", "fixation", "setting", etc. are all understood in a broad sense. For example, "connection" can be a fixed connection or indirectly through an intermediate component without affecting the relationship between components and technical effects, or it can be an integral connection or a partial connection. In the case of this example, for those of ordinary skill in the art, the specific meanings of the above terms in this utility model or the invention can be understood according to specific circumstances.

[0032] The above is only the preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present utility model.

Claims

1. A novel recarburizer uniform dispersion device, comprising a housing (1), characterized in that: The box body (1) is provided with a cavity (2), the bottom of the cavity (2) is provided with a collecting trough (3) for collecting the carburizer, the collecting trough (3) is provided with a dispersion plate group (4) capable of uniformly dispersing the carburizer in the collecting trough (3), the box body (1) is provided with an injection box (5) connected to the box body (1), the injection box (5) is provided with a control plate group (6) capable of adjusting the angle and controlling the injection amount of the carburizer, the injection box (5) is provided with an extrusion plate group (7) capable of moving along the inner wall of the injection box (5), and the extrusion plate group (7) can be used to extrude and crush the carburizer on the control plate group (6).

2. A novel uniform dispersing device for carburizer according to claim 1, characterized in that: The dispersion plate group (4) comprises a first dispersion plate (8) and a second dispersion plate (9), wherein the first dispersion plate (8) and the second dispersion plate (9) are symmetrically arranged and a gap is provided between the first dispersion plate (8) and the second dispersion plate (9), and the first dispersion plate (8) and the second dispersion plate (9) rotate synchronously via a transmission shaft (10).

3. A novel uniform dispersing device for carburizer according to claim 2, characterized in that: The first dispersion plate (8) and the second dispersion plate (9) are provided with interconnected filter holes (11), the collecting tank (3) is provided with a through slot (12) corresponding to the filter hole (11), the transmission shaft (10) is provided with connecting rods (13) for connecting the first dispersion plate (8) and the second dispersion plate (9), and the rotation of the transmission shaft (10) is driven by a servo motor (14).

4. A novel uniform dispersing device for carburizer according to claim 3, characterized in that: The pore diameter of the filter hole (11) is smaller than or equal to the groove diameter of the through groove (12); the collecting groove (3) is arranged at the center of the bottom of the cavity (2), and the transition surface between the bottom of the cavity (2) and the collecting groove (3) is arranged as an inclined surface.

5. A novel uniform dispersing device for carburizer according to claim 4, characterized in that: The cavity wall of the cavity (2) is provided with an adjustment plate group (15) capable of adjusting an angle and close to the dispersion plate group (4); the adjustment plate group (15) comprises a first adjustment plate (16) and a second adjustment plate (17), and the first adjustment plate (16) and the second adjustment plate (17) are arranged on two sides of the dispersion plate group (4) relative to each other.

6. A novel uniform dispersing device for carburizer according to claim 5, characterized in that: The ends of the first adjustment plate (16) and the ends of the second adjustment plate (17) are both provided with arc grooves (18); the first adjustment plate (16) and the second adjustment plate (17) are both connected to the two side walls of the cavity (2) via a rotating shaft; both sides of the box body (1) are provided with adjustment bolts (19) connected to the box body (1) and capable of adjusting the angles of the first adjustment plate (16) and the second adjustment plate (17); the two adjustment bolts (19) are respectively connected to the first adjustment plate (16) and the second adjustment plate (17) via a connecting rod (20).

7. A novel uniform dispersing device for carburizer according to claim 1, characterized in that: The control plate group (6) comprises a first control plate (21) and a second control plate (22), wherein the first control plate (21) and the second control plate (22) are symmetrically arranged on the two side walls of the injection box (5), and the first control plate (21) and the second control plate (22) can both be angle-adjusted; the extrusion plate group (7) comprises a first extrusion plate (23) and a second extrusion plate (24), wherein the first extrusion plate (23) and the second extrusion plate (24) are symmetrically arranged on the two ends of the control plate group (6), and through holes (25) are provided in the first extrusion plate (23) and the second extrusion plate (24).

8. A novel uniform dispersing device for carburizer according to claim 7, characterized in that: The first control plate (21) and the second control plate (22) are both installed in the injection box (5) via a rotating shaft. The angular rotation of the first control plate (21) and the second control plate (22) is driven by a control plate hydraulic cylinder (26). The output end of the control plate hydraulic cylinder (26) can be provided with a return spring connected to the first control plate (21) and the second control plate (22) and capable of elastic return. The outside of the injection box (5) is respectively provided with an extrusion plate driving cylinder (27) for driving the first extrusion plate (23) and the second extrusion plate (24) to move relative to each other.

9. A novel uniform dispersing device for carburizer according to claim 8, characterized in that: The feeding end of the injection box (5) is provided with a sealing plate (28) capable of sealing the injection box (5), and the outside of the injection box (5) is provided with a sealing plate driving cylinder (29) for driving the sealing plate (28) to move.

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