Electricity taking device for electric flat carriage
By introducing a wiping and cleaning dust removal mechanism into the electric flat car power extraction device, and using a motor drive wipe sponge and a blade to clean up the debris and dust in the conductive rail, the problem of incomplete cleaning of large debris in the prior art is solved, and the protection of the conductive rails and the stable operation of the electric flat car is achieved.
Patent Information
- Application Number
- CN202422082198.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-27
AI Technical Summary
When the power extraction device of existing low-voltage rail-powered electric flat car cleans up large debris, the collection frame cannot absorb, causing the debris to stay between the conductive rail and the guide plate, causing damage to the conductive rail or guide plate.
A power extraction device including a wiping mechanism and a cleaning and dust removal mechanism is designed. The wiping sponge is driven to wipe it back and forth in the conductive rail by using a reciprocating motor, and the alcohol is squeezed into the sponge through an electric lifting rod. The debris and dust in the conductive rail are cleaned up by combining a shovel and a vacuum cleaner, and the dust is exported using a spiral groove and sucked in through the vacuum cleaner.
Effectively clean up debris and dust in the conductive rails, prevent the conductive rails from being damaged, and ensure the normal operation and power supply stability of the electric flat car.
Smart Images

Figure CN223043247U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric flat cars, in particular to a power taking device used for an electric flat car. Background Art
[0002] Electric flat car, also known as electric flatbed car, level car, trolley, cross-car, electric rail car, ground crawler, etc., is an in-factory rail electric transport vehicle. First of all, it is a rail-type transport vehicle, which requires laying tracks on the ground. The tracks are generally I-shaped surface contact rails and run automatically under the drive of a motor reducer. Thirdly, it is a flatbed car with a flat surface and no cover. Under special circumstances, it can also be non-flat but without a cover. The car body has no steering wheel and only forward and backward directions (even turning depends on the track). This type of vehicle has the characteristics of simple structure, easy use, large carrying capacity, not afraid of dirt or smashing, easy maintenance and long service life. Because of its convenience, sturdiness, economy, practicality, easy cleaning and many other advantages, it has become the preferred means of transportation for frequent short-distance transportation of heavy objects within the factory building of the enterprise and between factories.
[0003] Announcement No. CN 213973594 U discloses a special power supply device for a low-voltage rail-powered electric flat car. By providing a conductive rail and a grinding power block, normal power supply and conduction can be achieved to complete the movement of the rail electric flat car. By providing a guide plate, the debris in the conductive rail is output and cleaned, and the debris is collected in the storage frame, thereby reducing the damage to the grinding power block during the movement, improving the smooth transmission effect, and facilitating power supply. By providing a negative pressure pump and an adsorption cover, the dust in the conductive rail can be adsorbed to improve the overall transportation stability effect. During the movement, the guide plate cleans the conductive rail, thereby improving the protection of the grinding power block and the overall power supply stability effect, and facilitating transportation and use. However, the patent still has the following problems in actual use:
[0004] Although the dedicated power-taking device of the low-voltage rail-powered electric flat car outputs and cleans the debris in the conductive rail by providing a guide plate and collects the debris in a storage frame, and can adsorb the dust in the conductive rail by providing a negative pressure pump and an adsorption cover, the anti-blocking mechanism can only clean some smaller debris and dust. When there are some larger debris on the conductive rail, the collection frame cannot absorb them, so that the debris remains between the guide plate and the conductive rail, thereby causing damage to the conductive rail or the guide plate.
[0005] A power supply device for an electric flat car is proposed to solve the above-mentioned problems. Utility Model Content
[0006] The purpose of the present utility model is to provide a power taking device for an electric flat car, so as to solve the problem proposed in the above background technology. Although the special power taking device for this low-voltage track-powered electric flat car cleans the sundries in the conductive rail by setting a material guiding plate and collects the sundries into a storage frame, and can adsorb the dust in the conductive rail by providing a negative pressure pump and an adsorption cover, however, the anti-blocking mechanism can only clean some sundries and dust with relatively small volumes. When there are some sundries with relatively large volumes on the conductive rail, the collection frame cannot absorb them, causing the sundries to stay between the material guiding plate and the conductive rail all the time, thereby causing damage to the conductive rail or the material guiding plate.
[0007] To achieve the above purpose, the present utility model provides the following technical solutions: A power taking device for an electric flat car includes a wiping mechanism and a reciprocating motor installed on one side inside the wiping mechanism;
[0008] A cleaning and dust removal mechanism is arranged on the left side of the wiping mechanism, and a vacuum cleaner is arranged in the middle of the cleaning and dust removal mechanism;
[0009] It further includes:
[0010] The wiping mechanism includes a conductive rail, a trolley block body is slidably connected to the top of the conductive rail, and a trolley block substrate is fixedly installed on the top of the trolley block body;
[0011] Among them, a flat car base is arranged on the top of the trolley block substrate, and fixing bolts are threadedly connected to the four peripheries inside the flat car base;
[0012] Among them, a motor protection cover is fixedly installed on the right side of the trolley block substrate, and the reciprocating motor is fixedly installed on one side inside the motor protection cover.
[0013] Preferably, the output end of the reciprocating motor is fixedly connected with a sprocket transmission assembly, the sprocket transmission assembly is symmetrically connected with reciprocating threaded rods on the side far from the reciprocating motor, both ends of the two reciprocating threaded rods are threadedly connected with reciprocating threaded sleeves, and the bottoms of the two reciprocating threaded sleeves are fixedly connected with a top support plate.
[0014] Preferably, electric lifting rods are symmetrically installed at the bottom of the top support plate, the bottoms of the two electric lifting rods are fixedly connected with a bottom support plate, and an alcohol pressing bag is fixedly installed at the center position of the top of the bottom support plate.
[0015] Preferably, a sealing plug is threadedly connected to the front of the alcohol pressing bag, connecting pipes are symmetrically connected to both sides of the bottom of the alcohol pressing bag, the ends of the connecting pipes are fixedly connected with wiping sponges, and the wiping sponges are fixedly installed on both sides of the bottom of the bottom support plate.
[0016] Preferably, the cleaning and dust removal mechanism includes a connecting block, a scraper is fixedly installed on the outer side of the connecting block, a spiral groove is formed on the outer side of the scraper, and the vacuum cleaner is arranged between the two scrapers.
[0017] Preferably, dust removal pipes are symmetrically connected to both ends of the vacuum cleaner, a dust removal suction nozzle is fixedly connected to the bottom of the dust removal pipe, a box cover is snap-connected to the top of the vacuum cleaner, and a handle is fixedly installed at the center of the top of the box cover.
[0018] Preferably, the vacuum cleaner is fixedly installed at the center of the left side of the power collecting block substrate, the connecting blocks are symmetrically installed on both sides of the power collecting block substrate close to the vacuum cleaner, the scraper is in surface contact connection with the conductive rail, and the conductive rail is in surface contact connection with the wiping sponge.
[0019] Compared with the prior art, the beneficial effects of the present utility model are as follows: For the power taking device for an electric flat car, by setting the wiping mechanism, not only can the reciprocating motor drive the wiping sponge to reciprocate and wipe inside the conductive rail, but also the electric lifting rod squeezes the alcohol pressing bag to make alcohol enter the wiping sponge along the connecting pipe. By setting the cleaning and dust removal mechanism, not only can the scraper be used to preliminarily clean the sundries and dust inside the conductive rail, and the spiral groove is used to move the dust towards the outside of the scraper and the conductive rail, but also the vacuum cleaner is used to clean the dust. The specific content is as follows:
[0020] 1. By setting the wiping mechanism, not only can the reciprocating motor drive the sprocket transmission assembly and the reciprocating threaded rod to rotate, so that the reciprocating threaded sleeve drives the top support plate to reciprocate, and the wiping sponge reciprocates and wipes inside the conductive rail, cleaning the relatively difficult-to-clean dust inside the conductive rail by alcohol wiping. Since alcohol is non-conductive and volatile, it will not affect the inside of the conductive rail. At the same time, the electric lifting rod drives the bottom support plate to lift and move. First, the bottom support plate rises, and the alcohol pressing bag is squeezed to make alcohol enter the wiping sponge along the connecting pipe. Then, the bottom support plate descends to move the wiping sponge into the conductive rail, thereby realizing the wiping of the conductive rail.
[0021] 2. By setting the cleaning and dust removal mechanism, not only can the scraper be used to preliminarily clean the sundries and dust inside the conductive rail, and the spiral groove is used to move the dust towards the outside of the scraper and the conductive rail, but also the suction force generated by the vacuum cleaner is used to suck the unremoved dust into the vacuum cleaner through the dust removal suction nozzle and the dust removal pipe. The box cover is opened by using the handle to clean the dust. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 is the overall three-dimensional structure schematic diagram of the present utility model;
[0023] Figure 2It is a three-dimensional structural schematic diagram of the wiping mechanism in the present utility model;
[0024] Figure 3 It is a three-dimensional structural schematic diagram of the reciprocating thread sleeve and the top support plate in the present utility model;
[0025] Figure 4 It is a three-dimensional structural schematic diagram of the alcohol pressing bag and the wiping sponge in the present utility model;
[0026] Figure 5 It is a three-dimensional structural schematic diagram of the cleaning and dust removal mechanism in the present utility model;
[0027] Figure 6 It is a three-dimensional structural schematic diagram of the vacuum cleaner in the present utility model.
[0028] In the figure: 1. Wiping mechanism; 101. Conductive rail; 102. Trolley shoe body; 103. Trolley shoe substrate; 104. Flat car base; 105. Fixed bolt; 106. Motor protective cover; 107. Reciprocating motor; 108. Chain drive assembly; 109. Reciprocating threaded rod; 110. Reciprocating thread sleeve; 111. Top support plate; 112. Electric lifting rod; 113. Bottom support plate; 114. Alcohol pressing bag; 115. Sealing plug; 116. Connecting pipe; 117. Wiping sponge; 2. Cleaning and dust removal mechanism; 201. Connecting block; 202. Scraper; 203. Spiral groove; 204. Vacuum cleaner; 205. Dust removal pipe; 206. Dust suction nozzle; 207. Box cover; 208. Handle. Specific embodiments
[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0030] Please refer to Figure 1-6, the present utility model provides a technical solution: a power-taking device for an electric flat car, including a wiping mechanism 1 and a reciprocating motor 107 installed on one side inside the wiping mechanism 1. A cleaning and dust-removing mechanism 2 is arranged on the left side of the wiping mechanism 1, and a vacuum cleaner 204 is arranged in the middle of the cleaning and dust-removing mechanism 2. The wiping mechanism 1 includes a conductive rail 101, and a trolley block body 102 is slidably connected to the top of the conductive rail 101. A trolley block substrate 103 is fixedly installed on the top of the trolley block body 102. Among them, a flat car base 104 is arranged on the top of the trolley block substrate 103, and fixing bolts 105 are threadedly connected to the four circumferences inside the flat car base 104. Among them, a motor protection cover 106 is fixedly installed on the right side of the trolley block substrate 103, and the reciprocating motor 107 is fixedly installed on one side inside the motor protection cover 106. The output end of the reciprocating motor 107 is fixedly connected to a sprocket transmission assembly 108. The sprocket transmission assembly 108 is symmetrically connected to reciprocating threaded rods 109 on the side away from the reciprocating motor 107. Both ends of the six reciprocating threaded rods 109 are threadedly connected to reciprocating threaded sleeves 110. The bottoms of the two reciprocating threaded sleeves 110 are fixedly connected to a top support plate 111. Electric lifting rods 112 are symmetrically installed at the bottom of the top support plate 111. The bottoms of the two electric lifting rods 112 are fixedly connected to a bottom support plate 113. An alcohol pressing bag 114 is fixedly installed at the center position of the top of the bottom support plate 113. A sealing plug 115 is threadedly connected to the front of the alcohol pressing bag 114. Connecting pipes 116 are symmetrically connected to both sides of the bottom of the alcohol pressing bag 114. The ends of the connecting pipes 116 are fixedly connected to wiping sponges 117. The wiping sponges 117 are fixedly installed on both sides of the bottom of the bottom support plate 113. By setting the wiping mechanism 1, not only can the reciprocating motor 107 drive the sprocket transmission assembly 108 and the reciprocating threaded rods 109 to rotate, so that the reciprocating threaded sleeves 110 drive the top support plate 111 to reciprocate, and the wiping sponges 117 wipe reciprocally inside the conductive rail 101, and wipe the dust that is difficult to clean inside the conductive rail 101 clean with alcohol. Since alcohol is non-conductive and has volatility, it will not affect the inside of the conductive rail 101. At the same time, the bottom support plate 113 is driven to lift and move by the electric lifting rod 112. First, the bottom support plate 113 is lifted, and the alcohol pressing bag 114 is squeezed to make the alcohol enter the wiping sponges 117 along the connecting pipes 116, and then the bottom support plate 113 is lowered to move the wiping sponges 117 into the conductive rail 101, thereby realizing the wiping of the conductive rail 101.
[0031] The cleaning and dust removal mechanism 2 includes a connecting block 201. A scraper 202 is fixedly installed on the outer side of the connecting block 201. A spiral groove 203 is formed on the outer side of the scraper 202. A vacuum cleaner 204 is arranged between the two scrapers 202. Dust removal pipes 205 are symmetrically connected to both ends of the vacuum cleaner 204. A dust removal suction nozzle 206 is fixedly connected to the bottom of the dust removal pipe 205. A box cover 207 is snap-connected to the top of the vacuum cleaner 204. A handle 208 is fixedly installed at the center position of the top of the box cover 207. The vacuum cleaner 204 is fixedly installed at the center position on the left side of the power collecting block substrate 103. The connecting blocks 201 are symmetrically installed on both sides of the power collecting block substrate 103 close to the vacuum cleaner 204. The scraper 202 is in surface contact connection with the conductive rail 101, and the conductive rail 101 is in contact connection with the wiping sponge 117. By setting the cleaning and dust removal mechanism 2, not only can the sundries and dust inside the conductive rail 101 be preliminarily cleaned by the scraper 202, and the dust can be moved towards the outside of the scraper 202 and the conductive rail 101 by the spiral groove 203, but also the dust that has not been removed can be sucked into the interior of the vacuum cleaner 204 through the dust removal suction nozzle 206 and the dust removal pipe 205 by the suction force generated by the vacuum cleaner 204. The box cover 207 can be opened by using the handle 208 to clean the dust.
[0032] Working principle: Before using the power taking device for an electric flat car, it is necessary to first check the overall situation of the device to ensure that it can work normally. According to Figure 1 - Figure 6As shown in the figure, first, the movement of the electric flat car drives the scraper 202 to slide inside the conductive rail 101, initially cleaning the sundries and dust inside the conductive rail 101. The spiral groove 203 is used to move the dust towards the outside of the scraper 202 and the conductive rail 101. At the same time, the suction generated by the vacuum cleaner 204 sucks the unremoved dust into the interior of the vacuum cleaner 204 through the dust removal nozzle 206 and the dust removal pipe 205. The handle 208 is used to open the box cover 207 for dust cleaning. Secondly, when some difficult-to-clean sundries adhere to the inside of the conductive rail 101, it will cause the electric flat car to lose power. At this time, the electric lifting rod 112 is started to drive the bottom support plate 113 to move up and down. First, the bottom support plate 113 is raised, and the alcohol is squeezed into the wiping sponge 117 along the connecting pipe 116 by pressing the alcohol bag 114. Then the bottom support plate 113 is lowered to move the wiping sponge 117 into the interior of the conductive rail 101, thereby realizing the wiping of the conductive rail 101. Finally, the reciprocating motor 107 is started to drive the sprocket transmission assembly 108 and the reciprocating threaded rod 109 to rotate, so that the reciprocating threaded sleeve 110 drives the top support plate 111 to move reciprocally, and the wiping sponge 117 reciprocally wipes inside the conductive rail 101, wiping the dust that is difficult to clean inside the conductive rail 101 clean with alcohol. Since alcohol is non-conductive and has volatility, it will not affect the inside of the conductive rail 101. After cleaning, the electric flat car is made to conduct electricity again and move.
[0033] Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A power supply device for an electric flat car, comprising a wiping mechanism (1), and a reciprocating motor (107) installed on one side of the wiping mechanism (1); A cleaning and dust removal mechanism (2) is provided on the left side of the wiping mechanism (1), and a dust collector (204) is provided in the middle of the cleaning and dust removal mechanism (2); It is characterized in that Also includes: The wiping mechanism (1) comprises a conductive rail (101), the top of which is slidably connected to a grinding block body (102), and the top of which is fixedly mounted a grinding block base plate (103); A flat car base (104) is arranged on the top of the grinding block substrate (103), and fixing bolts (105) are threadedly connected around the inside of the flat car base (104); A motor protection cover (106) is fixedly mounted on the right side of the grinding block substrate (103), and the reciprocating motor (107) is fixedly mounted on one side inside the motor protection cover (106).
2. A power supply device for an electric flat car according to claim 1, characterized in that: The output end of the reciprocating motor (107) is fixedly connected to a sprocket transmission assembly (108), and a reciprocating threaded rod (109) is symmetrically connected to the side of the sprocket transmission assembly (108) away from the reciprocating motor (107), and both ends of the reciprocating threaded rod (109) are threadedly connected to a reciprocating threaded sleeve (110), and the bottoms of the two reciprocating threaded sleeves (110) are fixedly connected to a top support plate (111).
3. A power supply device for an electric flat car according to claim 2, characterized in that: The bottom of the top support plate (111) is symmetrically mounted with electric lifting rods (112), the bottoms of the two electric lifting rods (112) are fixedly connected with a bottom support plate (113), and an alcohol pressure bag (114) is fixedly mounted at the top center of the bottom support plate (113).
4. A power supply device for an electric flat car according to claim 3, characterized in that: The front side of the alcohol pressure bag (114) is threadedly connected with a sealing plug (115), and the bottom sides of the alcohol pressure bag (114) are symmetrically connected with connecting pipes (116), and the ends of the connecting pipes (116) are fixedly connected with wiping sponges (117), and the wiping sponges (117) are fixedly installed on the bottom sides of the bottom support plate (113).
5. The power supply device for an electric flat car according to claim 1, characterized in that: The cleaning and dust removal mechanism (2) comprises a connecting block (201), a scraper (202) is fixedly mounted on the outer side of the connecting block (201), a spiral groove (203) is provided on the outer side of the scraper (202), and the dust collector (204) is arranged between the two scrapers (202).
6. A power supply device for an electric flat car according to claim 5, characterized in that: Dust removal pipes (205) are symmetrically connected to both ends of the vacuum cleaner (204); a dust removal nozzle (206) is fixedly connected to the bottom of the dust removal pipe (205); a box cover (207) is snap-fitted to the top of the vacuum cleaner (204); and a handle (208) is fixedly mounted at the center of the top of the box cover (207).
7. A power supply device for an electric flat car according to claim 6, characterized in that: The vacuum cleaner (204) is fixedly mounted at the left center of the grinding block base plate (103); the connecting blocks (201) are symmetrically mounted on both sides of the grinding block base plate (103) close to the vacuum cleaner (204); the scraper (202) is fitted and connected to the surface of the conductive rail (101); and the conductive rail (101) is fitted and connected to the wiping sponge (117).
Citation Information
Patent Citations
Special electricity taking device for low-voltage rail power supply type electric flat carriage
CN213973594U