Copper bar bending tool

Abstract

The utility model relates to the technical field of automobile part machining, in particular to a copper bar bending tool. A base is included; the fixing station is arranged on the base and used for positioning a copper bar to be bent; the twisting part is used for driving the copper bar positioned by the fixing station to twist so as to be bent; a clamping groove is formed in the twisting piece, and at least part of the copper bar can be clamped into the clamping groove; the machining station is arranged on the base and used for being matched with the twisting piece to twist the copper bar; and the bending station is arranged between the fixing station and the station. The whole tool is simple in structure, low in manufacturing cost and short in manufacturing period, the requirement for machining in the development stage or small-batch trial-manufacturing is met, and the product consistency can be guaranteed.

Description

Technical Field

[0001] This application relates to the technical field of automotive part processing, and particularly to a copper bar bending tooling. Background Art

[0002] With the increasing global awareness of carbon emission reduction and environmental protection, the demand for new energy vehicles has grown rapidly. The types and specifications of high-voltage connection copper bars required for battery packs in new energy vehicles are becoming more and more diverse.

[0003] The high-voltage connection copper bar is obtained by bending a hard copper bar. In the prior art, the bending operation is completed by a 3D bending machine. However, this device requires dedicated tooling and molds to be designed for each specification product, and raw materials to be customized. The overall development cycle is long and the input cost is high. Moreover, due to the frequent changes in the structural design status of copper bar products, directly developing formal mass production tooling will result in a long development cycle and a large amount of resource waste. Therefore, the 3D bending machine is more suitable for mass production and is difficult to meet the processing requirements in the development stage or small batch trial production. Summary of the Utility Model

[0004] Based on this, it is necessary to provide a copper bar bending tooling with a simple structure and a fast manufacturing cycle.

[0005] A copper bar bending tooling includes:

[0006] A base;

[0007] A fixed station, arranged on the base, for positioning the copper bar to be bent;

[0008] A twisting member, used to drive the copper bar positioned at the fixed station to twist to generate a bend; a card slot is provided on the twisting member, and at least part of the copper bar can be inserted into the card slot;

[0009] A processing station, arranged on the base, for cooperating with the twisting member to twist the copper bar;

[0010] A bending station, arranged between the fixed station and the processing station.

[0011] In one embodiment, the twisting member includes a twisting head and a twisting arm, the twisting arm is connected to the twisting head, and the card slot is provided on the twisting head.

[0012] In one embodiment, the processing station includes a processing seat and a slot provided on the processing seat, the slot is used to place the twisting head, and the twisting head and the slot are configured to be rotationally matched.

[0013] In one embodiment, the inner wall of the slot is an arc surface structure, and the outer wall of the twisting head is an arc surface structure.

[0014] In one embodiment, the processing station further includes a rotating shaft and a pressing member. The rotating shaft is provided on the processing base; the pressing member is connected to the rotating shaft and can rotate circumferentially relative to the rotating shaft around the axis of the rotating shaft.

[0015] In one embodiment, the twisting arm includes a twisting block and an extension rod. The twisting block is connected to the twisting head, and the extension rod is provided on a side of the twisting block away from the twisting head; a notch groove is provided on the processing base corresponding to the position of the twisting block.

[0016] In one embodiment, the fixing station includes a fixing base, a fixing block, a moving block and a locking member. The fixing base is fixedly provided on the base, the fixing block is fixedly provided on the fixing base, the moving block is slidably provided on the fixing base, and a fixing groove is provided between the fixing block and the moving block; the locking member is provided on the fixing base for positioning the position of the moving block on the fixing base.

[0017] In one embodiment, a first threaded hole is provided on the fixing base, and the first threaded hole penetrates through the fixing base along the moving direction of the moving block; a second threaded hole is provided on a side of the moving block away from the fixing block; the locking member is provided with a threaded section, and the threaded section is screwed with the first threaded hole and the second threaded hole.

[0018] In one embodiment, the fixing station further includes a connecting member, and the fixing block and the fixing base are fixedly connected to the base through the connecting member.

[0019] In one embodiment, there is a spacing between the fixing base and the processing base, and the side wall of the fixing base, the side wall of the processing base and the upper surface of the base enclose to form the bending station.

[0020] Compared with the prior art, after positioning the copper bar through the fixing station, the copper bar is manually twisted by the twisting member to realize the rotary bending of the hard copper bar. The whole tooling has a simple structure, low manufacturing cost and fast manufacturing cycle, meets the processing requirements of the development stage or small batch trial production, and can ensure the product consistency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0022] Figure 1 It is a schematic structural diagram of the copper bar bending tooling provided by the present application.

[0023] Figure 2 It is a schematic structural diagram of the twisting part provided by this application.

[0024] Figure 3 is Figure 1 The schematic structural diagram after omitting the twisting part in

[0025] Figure 4 It is a schematic structural diagram of the moving block provided by this application.

[0026] Figure 5 It is a schematic working diagram after assembling the copper bar in this application.

[0027] Reference numerals: 1, base; 2, fixing station; 21, fixing seat; 211, first screw hole; 22, fixing block; 23, moving block; 231, second screw hole; 24, locking member; 25, fixing groove; 26, connecting member; 3, twisting part; 31, clamping groove; 32, twisting head; 33, twisting arm; 331, twisting block; 332, extension rod; 4, processing station; 41, processing seat; 42, slotted opening; 43, rotating shaft; 44, pressing member; 45, notch groove; 5, bending station. Detailed implementation manners

[0028] To make the above objects, features and advantages of this application more obvious and understandable, the following will make a detailed description of the specific implementation manners of this application with reference to the accompanying drawings. Many specific details are set forth in the following description in order to fully understand this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of this application. Therefore, this application is not limited by the specific embodiments disclosed below.

[0029] It should be noted that when a component is referred to as "fixed to" or "disposed on" another component, it can be directly on the other component or there may also be an intermediate component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be an intermediate component at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in the description of this application are only for the purpose of illustration and do not represent the only implementation manner.

[0030] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of this application, "a plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0031] In this application, unless otherwise clearly defined and limited, the first feature being "on" or "under" the second feature may mean that the first feature is in direct contact with the second feature, or the first feature is indirectly in contact with the second feature through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "below" and "beneath" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply indicates that the horizontal height of the first feature is less than that of the second feature.

[0032] Unless otherwise defined, all technical and scientific terms used in the specification of this application have the same meaning as commonly understood by those skilled in the technical field to which this application belongs. The terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application. The term "and / or" used in the specification of this application includes any and all combinations of one or more of the related listed items.

[0033] Please refer to Figures 1 to 5 , this application provides a copper bar bending tooling, which includes a base 1, a fixing station 2, a twisting member 3, a processing station 4, and a bending station 5. Among them, the fixing station 2 is arranged on the base 1 and is used for positioning the copper bar to be bent. The twisting member 3 is used to drive the copper bar positioned by the fixing station 2 to twist to generate a bend. A clamping groove 31 is arranged on the twisting member 3, and at least part of the copper bar can be clamped into the clamping groove 31. The processing station 4 is arranged on the base 1 and is used to cooperate with the twisting member 3 to twist the copper bar. The bending station 5 is arranged between the fixing station 2 and the processing station 4.

[0034] When processing a copper bar, first place the copper bar on the base 1. When placing, one end of the copper bar is placed on the fixing station 2, and the position to be twisted and bent corresponds to the bending station 5, and the copper bar on the rear side (the side away from the fixing station 2) of the position to be twisted and bent is clamped into the clamping groove 31 on the twisting member 3. Then manually turn the twisting member 3 to cooperate with the fixing station 2 to apply a twisting force to the copper bar, and the part of the copper bar in the bending station 5 is twisted and bent after twisting. From the above structure and the copper bar processing process, it can be seen that the entire tooling structure is simple, the manufacturing cost is low, and the manufacturing cycle is fast; moreover, by manually turning the twisting member 3 to realize the rotary bending of the hard copper bar, all dimensional data tend to be stable, and the product consistency can be guaranteed.

[0035] Specifically, the twisting member 3 includes a twisting head 32 and a twisting arm 33. Among them, the twisting arm 33 is connected to the twisting head 32, and the clamping groove 31 is arranged on the twisting head 32. By turning the twisting arm 33 to drive the twisting head 32 to drive the copper bar to twist, the operation is more convenient and labor-saving.

[0036] Furthermore, the processing station 4 includes a processing seat 41 and a slot 42 provided on the processing seat 41. The slot 42 is used to place the twisting head 32, and the twisting head 32 and the slot 42 are rotationally matched. When the twisting arm 33 is pulled, the twisting head 32 can rotate relative to the slot 42, thereby driving the copper bar to twist. The slot 42 limits the position of the twisting head 32 to prevent the twisting head 32 from being offset in the process of twisting the copper bar, thereby ensuring the consistency of the bending of the copper bar obtained by processing and improving product quality.

[0037] Preferably, the inner wall of the slot 42 is a curved surface structure, and the outer wall of the twisting head 32 is a curved surface structure. The curved surfaces cooperate with each other, so that the twisting head 32 rotates more smoothly relative to the slot 42.

[0038] In one embodiment, the processing station 4 further includes a rotating shaft 43 and a pressing piece 44. The rotating shaft 43 is disposed on the processing seat 41, and the pressing piece 44 is connected to the rotating shaft 43 and can rotate relative to the rotating shaft 43 around the axis of the rotating shaft 43.

[0039] It is understandable that during the circumferential rotation of the pressing piece 44 relative to the rotating shaft 43, a part of the pressing piece 44 will rotate to the upper position of the slot 42, thereby limiting the position of the twisting head 32 placed in the slot 42, effectively preventing the twisting head 32 from falling out of the slot 42 during the rotation relative to the slot 42, and reducing the failure rate. When the pressing piece 44 rotates to a position away from the slot 42, the twisting head 32 can be taken out of the slot 42, which will not affect the assembly of the copper bar and the slot 31 on the twisting head 32.

[0040] Exemplarily, the rotating shaft 43 is a bolt, a screw, etc. The pressing piece 44 is configured as a block structure.

[0041] Further, the twisting arm 33 includes a twisting block 331 and an extension rod 332. The twisting block 331 is connected to the twisting head 32, and the extension rod 332 is arranged on a side of the twisting block 331 away from the twisting head 32.

[0042] In this way, the extension rod 332 increases the length of the force arm, and when driving the twisting head 32 to rotate and twist the copper bar, a lever-like principle is realized, thereby saving more effort in operation.

[0043] Furthermore, a notch groove 45 is provided on the processing seat 41 at a position corresponding to the twisting block 331 to ensure that the existence of the processing seat 41 will not block the turning of the twisting arm 33, thereby increasing the twisting range of the copper bar.

[0044] Specifically, the fixed station 2 includes a fixed base 21, a fixed block 22, a moving block 23 and a locking member 24. Among them, the fixed base 21 and the fixed block 22 are both fixed on the fixed base 21, and the moving block 23 is slidably arranged on the fixed base 21. A fixing groove 25 is provided between the fixed block 22 and the moving block 23. The locking member 24 is arranged on the fixed base 21 and is used to position the moving block 23 on the fixed base 21.

[0045] Understandably, during processing, the end of the copper bar is placed in the fixing groove 25. The moving block 23 moves closer to the fixed block 22, and the position of the moving block 23 is fixed by the locking member 24, thereby clamping the copper bar. The sliding direction of the moving block 23 is the width direction of the fixing groove 25. That is, the moving block 23 can move closer to or away from the fixed base 21, thereby changing the width of the fixing groove 25 to adapt to copper bars of different thicknesses.

[0046] Furthermore, a first screw hole 211 is provided on the fixed base 21, and the first screw hole 211 penetrates the fixed base 21 along the moving direction of the moving block 23. A second screw hole 231 is provided on the moving block 23, and the second screw hole 231 is arranged on the side of the moving block 23 away from the fixed block 22. The locking member 24 is provided with a threaded section, and the threaded section is screwed with the first screw hole 211 and the second screw hole 231.

[0047] When the locking member 24 rotates, through the threaded cooperation of the threaded section with the first screw hole 211 and the second screw hole 231, the locking member 24 can move relative to the fixed base 21 in a direction closer to or away from the moving block 23, thereby pushing the moving block 23 to move in a direction closer to or away from the fixed block 22, so as to adjust the position of the moving block 23. The overall structure is simple, the operation is convenient, and the positioning is firm.

[0048] Exemplarily, the locking member 24 can be a bolt.

[0049] In an embodiment, the fixed station 2 further includes a connecting member 26. The fixed block 22 and the fixed base 21 are fixedly connected to the base 1 through the connecting member 26. Thus, the detachable connection of the fixed block 22 and the fixed base 21 relative to the base 1 is realized, which is convenient for replacing the fixed block 22 of different sizes, so as to adapt to the processing of different copper bars.

[0050] Exemplarily, the connecting member 26 can be a bolt, a screw, etc. The fixation of two components, namely the fixed block 22 and the fixed base 21, is realized through one connecting member 26, and the structure is simpler.

[0051] Furthermore, there is a spacing between the above-mentioned fixed base 21 and the processing base 41. A bending station 5 is formed by enclosing the side wall of the fixed base 21, the side wall of the processing base 41 and the upper surface of the base 1. Thus, the copper bar located at this position will be suspended, making it easier to achieve a twist and bend.

[0052] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope described in this specification.

[0053] The above-described embodiments only represent several implementation manners of the present application. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent application. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present application, several modifications and improvements can still be made, and these all belong to the protection scope of the present application. Therefore, the patent protection scope of the present application shall be subject to the appended claims.

Claims

1. A copper busbar bending tool, characterized in that: include: Base (1); A fixed station (2), disposed on the base (1), for positioning the copper busbar to be bent; A twisting member (3) is used to drive the copper bar positioned at the fixed station (2) to twist and bend; the twisting member (3) is provided with a slot (31), and at least a portion of the copper bar can be inserted into the slot (31); A processing station (4) is arranged on the base (1) and is used to cooperate with the twisting member (3) to twist the copper bar; The bending station (5) is arranged between the fixing station (2) and the processing station (4).

2. The copper busbar bending tool according to claim 1, characterized in that: The twisting member (3) comprises a twisting head (32) and a twisting arm (33); the twisting arm (33) is connected to the twisting head (32); and the clamping slot (31) is provided on the twisting head (32).

3. The copper busbar bending tool according to claim 2, characterized in that: The processing station (4) comprises a processing seat (41) and a slot (42) formed on the processing seat (41); the slot (42) is used to place the twisting head (32); and the twisting head (32) and the slot (42) are configured to be rotationally matched.

4. The copper busbar bending tool according to claim 3, characterized in that: The inner wall of the slot (42) is a curved surface structure, and the outer wall of the twisting head (32) is a curved surface structure.

5. The copper busbar bending tool according to claim 3, characterized in that: The processing station (4) further comprises a rotating shaft (43) and a pressing piece (44); the rotating shaft (43) is arranged on the processing seat (41); the pressing piece (44) is connected to the rotating shaft (43) and can rotate circumferentially relative to the rotating shaft (43) around the axis of the rotating shaft (43).

6. The copper busbar bending tool according to claim 5, characterized in that: The twisting arm (33) comprises a twisting block (331) and an extension rod (332); the twisting block (331) is connected to the twisting head (32); the extension rod (332) is arranged on a side of the twisting block (331) away from the twisting head (32); and a notch groove (45) is arranged on the processing seat (41) at a position corresponding to the twisting block (331).

7. The copper busbar bending tool according to claim 3, characterized in that: The fixed station (2) comprises a fixed seat (21), a fixed block (22), a movable block (23) and a locking member (24); the fixed seat (21) is fixedly mounted on the base (1); the fixed block (22) is fixedly mounted on the fixed seat (21); the movable block (23) is slidably mounted on the fixed seat (21); a fixed groove (25) is provided between the fixed block (22) and the movable block (23); and the locking member (24) is provided on the fixed seat (21) and is used for positioning the movable block (23) on the fixed seat (21).

8. The copper busbar bending tool according to claim 7, characterized in that: The fixing seat (21) is provided with a first screw hole (211), and the first screw hole (211) passes through the fixing seat (21) along the moving direction of the moving block (23); a second screw hole (231) is provided on a side of the moving block (23) away from the fixing block (22); the locking member (24) is provided with a threaded section, and the threaded section is threadedly connected to the first screw hole (211) and the second screw hole (231).

9. The copper busbar bending tool according to claim 7, characterized in that: The fixing station (2) further comprises a connecting piece (26), and the fixing block (22) and the fixing seat (21) are fixedly connected to the base (1) via the connecting piece (26).

10. The copper busbar bending tool according to claim 7, characterized in that: There is a distance between the fixed seat (21) and the processing seat (41), and the side wall of the fixed seat (21), the side wall of the processing seat (41), and the upper surface of the base (1) are arranged to form the bending station (5).

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