Molten aluminum degassing and deslagging device

By designing a liquid aluminum degassing device including a pumping component and an exhaust slag removal component, the problem of poor slag removal effect when used again is solved, effectively remove gas and slag in the liquid aluminum, and improve the quality of the casting parts.

CN223043604UActive Publication Date: 2025-07-01JIANGSU LONGCHENG ALLOY MATERIAL CO LTD
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Patent Information

Application Number
CN202421607355.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-07-01
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

The existing liquid aluminum degassing and slag removal device needs to deal with the filtered slag after use, otherwise it will affect the slag removal effect when used again.

Method used

A liquid aluminum degassing and slag removal device is designed, including a storage cylinder, a sealing cover, an exhaust slag removal assembly and an exhaust slag removal assembly. The exhaust gas assembly is used to pump gas inside the storage cylinder, and the exhaust slag removal assembly realizes the collection of slag in the aluminum liquid and the discharge of gas through the cooperation of the motor, rotating rod, filter frame and motor.

Benefits of technology

This device can effectively remove gas and slag from the aluminum liquid, prevent slag from mixing with the aluminum liquid again, and improve the effect of slag removal and the quality of casting parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a molten aluminum degassing and deslagging device which comprises a containing cylinder and a sealing cover arranged above the containing cylinder, and further comprises an air exhaust assembly arranged outside the containing cylinder and used for sucking air in the containing cylinder; and the exhausting and deslagging assembly is arranged in the sealing cover and extends to the bottom of the containing cylinder, the exhausting and deslagging assembly comprises a motor installed on the inner top wall of the sealing cover and a rotating rod arranged on an output shaft of the motor, the outer surface of the rotating rod is fixedly connected with a supporting rod, and the outer surface of the supporting rod is fixedly connected with a set of stirring rods. Through cooperation of the motor, the rotating rod, the filter frame, the hanging plate, the motor, the threaded cylinder and the threaded rod, the bottom of the filter frame can enter molten aluminum through work of the motor, and the filter frame can rotate on the surface layer of the molten aluminum when the motor works, so that slag in the molten aluminum is collected, and the filter frame can rise to be separated from the molten aluminum; and therefore, the slag in the filter frame is prevented from being mixed with the molten aluminum again, and the slag removal effect on the molten aluminum is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum liquid degassing and slag removal, in particular to an aluminum liquid degassing and slag removal device. Background Art

[0002] A large amount of hydrogen will dissolve in the aluminum liquid during the smelting process. When the aluminum liquid cools and solidifies, the dissolved hydrogen may remain inside the solidified aluminum block in the form of bubbles, forming so-called "pores" or "inclusions", which will seriously affect the density and strength of the casting, destroy the continuity of the material, and cause stress concentration and cracks.

[0003] Before casting aluminum liquid, degassing and slag removal are required to ensure the quality of castings. However, the current degassing and slag removal devices can only perform one-time slag removal when in use. The slag needs to be processed after filtering out. Otherwise, when the slag is removed again, the filtered slag may be mixed with the aluminum liquid again, thereby affecting the slag removal effect. For this reason, we provide a molten aluminum degassing and slag removal device. Utility Model Content

[0004] The utility model provides a device for degassing and deslagging aluminum liquid to solve the technical problems existing in the above-mentioned background technology.

[0005] The utility model discloses a device for degassing and deslagging aluminum liquid, and the purpose and efficacy are achieved by the following specific technical means: a device for degassing and deslagging aluminum liquid, comprising a containing cylinder and a sealing cover arranged above the containing cylinder, comprising: a vacuum assembly, arranged outside the containing cylinder, for sucking the gas inside the containing cylinder; an exhaust and deslagging assembly, arranged inside the sealing cover and extending to the bottom of the containing cylinder, comprising a motor installed on the inner top wall of the sealing cover, a rotating rod arranged on the output shaft of the motor, the outer surface of the rotating rod is fixedly connected to a support rod, the outer surface of the support rod is fixedly connected to a group of stirring rods, and a slag collecting structure arranged outside the rotating rod.

[0006] Preferably, the sealing assembly comprises an annular groove formed on the upper surface of the top of the containing cylinder and an annular sealing plate located inside the annular groove, wherein the upper surface of the annular sealing plate is connected to the bottom surface of the sealing cover.

[0007] Preferably, the sealing assembly further comprises an annular connecting plate mounted on the outer surface of the containing cylinder and the outer surface of the sealing cover, and the two annular connecting plates are connected by a set of bolts.

[0008] Preferably, the vacuum assembly includes a pump body installed on the outer surface of the containing cylinder, the input end of the pump body is fixedly connected to a vacuum pipe, the input end of the vacuum pipe passes through the containing cylinder and extends to the inside of the containing cylinder, and the output end of the pump body is fixedly connected to an air supply pipe.

[0009] Preferably, the slag collection structure of the exhaust slag removal assembly includes a filter frame disposed outside the rotating rod and a hanging plate fixed on the outer surface of the rotating rod. A motor is installed on the bottom surface of the hanging plate, and the output end of the motor is fixedly connected to a threaded cylinder. A threaded rod is threadedly connected to the inner wall of the threaded cylinder, and the bottom end of the threaded rod is connected to the upper surface of the filter frame.

[0010] Preferably, a stabilizing rod is slidably connected to the upper surface of the hanging plate, and the bottom end of the stabilizing rod is connected to the upper surface of the filter frame.

[0011] Preferably, a baffle is disposed above the hanging plate, and the bottom surface of the baffle is connected to the top end of the stabilizing rod.

[0012] Preferably, the exhaust slag removal assembly further includes a stabilizing cylinder fixedly connected to the inner bottom wall of the containing cylinder. The bottom end of the rotating rod extends into the interior of the stabilizing cylinder and is slidably connected to the inner wall of the stabilizing cylinder.

[0013] Beneficial effects:

[0014] 1. By providing the sealing assembly, the connection between the containing cylinder and the sealing cover can be sealed to prevent gas from entering the containing cylinder and mixing with the molten aluminum. Through the cooperation of the exhaust slag removal assembly and the air extraction assembly, the exhaust slag removal assembly can collect the slag in the molten aluminum and also discharge the gas contained in the molten aluminum. The air extraction assembly can suck the discharged gas to the outside of the containing cylinder.

[0015] 2. Through the cooperation of the motor, rotating rod, filter frame, hanging plate, motor, threaded cylinder and threaded rod, by the operation of the motor, the bottom of the filter frame can be made to enter the molten aluminum. When the motor operates, the filter frame can rotate on the surface of the molten aluminum, thereby realizing the collection of the slag in the molten aluminum and enabling the filter frame to rise and separate from the molten aluminum, thus preventing the slag in the filter frame from mixing with the molten aluminum again, thereby ensuring the slag removal effect of the molten aluminum. Description of the drawings

[0016] Figure 1 It is a schematic three-dimensional structure diagram of the whole utility model.

[0017] Figure 2 It is a schematic three-dimensional structure diagram of the front sectional view of the containing cylinder of the utility model.

[0018] Figure 3 It is a schematic three-dimensional structure diagram of the exhaust slag removal assembly of the utility model.

[0019] Figure 4 It is a schematic three-dimensional structure diagram of the front sectional view of the sealing assembly of the utility model.

[0020] Figures 1-4 Among them, the corresponding relationship between the component names and the drawing reference numerals is:

[0021] 1. Holding cylinder; 2. Sealing cover; 3. Air extraction assembly; 301. Pump body; 302. Air extraction pipe; 303. Air delivery pipe; 4. Exhaust and slag removal assembly; 401. Motor; 402. Rotating rod; 403. Support rod; 404. Stirring rod; 405. Filter frame; 406. Hanging plate; 407. Motor; 408. Threaded cylinder; 409. Threaded rod; 410. Stabilizing rod; 411. Baffle plate; 412. Stabilizing cylinder; 5. Sealing assembly; 501. Annular groove; 502. Annular sealing plate; 503. Annular connecting plate; 504. Bolt. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] First embodiment

[0024] As shown in the attached Figure 1 and the attached Figure 2 As shown: An aluminum liquid degassing and slag removal device includes a holding cylinder 1 and a sealing cover 2 provided above the holding cylinder 1, and includes: an air extraction assembly 3, which is arranged outside the holding cylinder 1 and is used for sucking the gas inside the holding cylinder 1. The air extraction assembly 3 includes a pump body 301 installed on the outer surface of the holding cylinder 1. The input end of the pump body 301 is fixedly connected to an air extraction pipe 302. The input end of the air extraction pipe 302 penetrates through the holding cylinder 1 and extends into the holding cylinder 1. The output end of the pump body 301 is fixedly connected to an air delivery pipe 303. When the pump body 301 works, the air extraction pipe 302 will suck the gas discharged from the aluminum liquid inside the holding cylinder 1, so as to achieve the effect of exhausting the aluminum liquid.

[0025] Second embodiment

[0026] As shown in Figure 2 and Figure 3As shown, the exhaust slag removal assembly 4 is arranged inside the sealing cover 2 and extends to the bottom of the holding cylinder 1. It includes a motor 401 installed on the inner top wall of the sealing cover 2, a rotating rod 402 arranged on the output shaft of the motor 401. A support rod 403 is fixedly connected to the outer surface of the rotating rod 402, a group of stirring rods 404 are fixedly connected to the outer surface of the support rod 403, and a slag collection structure is arranged outside the rotating rod 402. The slag collection structure of the exhaust slag removal assembly 4 includes a filter frame 405 arranged outside the rotating rod 402 and a suspension plate 406 fixedly connected to the outer surface of the rotating rod 402. A motor 407 is installed on the bottom surface of the suspension plate 406. The output end of the motor 407 is fixedly connected to a threaded cylinder 408. The inner wall of the threaded cylinder 408 is threadedly connected to a threaded rod 409. The bottom end of the threaded rod 409 is connected to the upper surface of the filter frame 405. When the motor 407 works, it can push the filter frame 405 to descend. The bottom end of the filter frame 405 will move down into the molten aluminum, and its top end is above the molten aluminum. When the motor 401 works, the filter frame 405 will rotate to collect the slag in the molten aluminum. After the filter frame 405 collects the slag in the molten aluminum, let the motor 407 reverse, and the filter frame 405 will rise, and the slag will remain inside the filter frame 405, preventing the collected slag from mixing with the molten aluminum again.

[0027] Furthermore, to ensure the stable lifting and lowering of the filter frame 405, as Figure 3 shown, a stabilizing rod 410 is slidably connected to the upper surface of the suspension plate 406. The bottom end of the stabilizing rod 410 is connected to the upper surface of the filter frame 405. By using the sliding connection between the stabilizing rod 410 and the suspension plate 406, the filter frame 405 can be stabilized, thus ensuring the smooth lifting and lowering of the filter frame 405.

[0028] Furthermore, to prevent the filter frame 405 from falling into the molten aluminum, as Figure 3 shown, a baffle 411 is arranged above the suspension plate 406. The bottom surface of the baffle 411 is connected to the top end of the stabilizing rod 410. By using the baffle 411, the descending height of the stabilizing rod 410 can be limited, so that the threaded rod 409 is located inside the threaded cylinder 408, thereby preventing the filter frame 405 from falling off.

[0029] Furthermore, to ensure the stability of the rotating rod 402, as Figure 2 and Figure 3 shown, the exhaust slag removal assembly 4 further includes a stabilizing cylinder 412 fixedly connected to the inner bottom wall of the holding cylinder 1. The bottom end of the rotating rod 402 extends into the stabilizing cylinder 412 and is slidably connected to the inner wall of the stabilizing cylinder 412. The bottom end of the rotating rod 402 is inserted into the stabilizing cylinder 412, forming the stability of the bottom of the rotating rod 402 and preventing the rotating rod 402 from shaking and deviating.

[0030] Third Embodiment

[0031] AsFigure 1 and Figure 4 As shown in Figure 4 , the sealing assembly 5 includes an annular groove 501 formed on the upper surface of the top of the containing cylinder 1 and an annular sealing plate 502 located inside the annular groove 501. The upper surface of the annular sealing plate 502 is connected to the bottom surface of the sealing cover 2. By connecting the annular sealing plate 502 with the annular groove 501, the connection between the sealing cover 2 and the containing cylinder 1 can be sealed to prevent gas from entering the containing cylinder 1 and mixing with the molten aluminum.

[0032] Furthermore, in order to ensure the stability of degassing and slag removal of the molten aluminum, as Figure 1 and Figure 4 shown, the sealing assembly 5 further includes annular connecting plates 503 installed on the outer surface of the containing cylinder 1 and the outer surface of the sealing cover 2. The two annular connecting plates 503 are connected by a set of bolts 504. By connecting the annular connecting plates 503 with the bolts 504, the connection between the sealing cover 2 and the containing cylinder 1 can be formed, thus ensuring the smooth progress of the degassing and slag removal work.

[0033] Working principle: During use, first pour the molten aluminum into the containing cylinder 1, then insert the annular sealing plate 502 on the sealing cover 2 into the annular groove 501, and then connect the annular connecting plates 503 with the bolts 504. Then start the motor 407 to work. The motor 407 will drive the threaded cylinder 408 to rotate outside the threaded rod 409, and the threaded rod 409 will gradually move downward and push the bottom of the filter frame 405 into the molten aluminum. Then start the motor 401 and the pump body 301 to work. The motor 401 will drive the support rod 403 and the hanging plate 406 to rotate through the rotating rod 402. The support rod 403 will drive the stirring rod 404 to stir and exhaust the molten aluminum. The pump body 301 will suck the gas inside the containing cylinder 1 through the suction pipe 302. At the same time, the hanging plate 406 will drive the filter frame 405 to rotate on the surface of the molten aluminum, and the filter frame 405 will collect the slag in the molten aluminum. After the collection is completed, just start the motor 407 to reverse, and the filter frame 405 will rise and separate from the molten aluminum. The filtered slag will remain inside the filter frame 405, thus ensuring the slag removal effect.

Claims

1. A device for degassing and deslagging aluminum liquid, comprising a containing cylinder (1) and a sealing cover (2) arranged above the containing cylinder (1), characterized in that: include: An air extraction component (3) is arranged outside the containing cylinder (1) and is used to extract the gas inside the containing cylinder (1); An exhaust and slag removal assembly (4) is arranged in the sealing cover (2) and extends to the bottom of the storage cylinder (1), comprising a motor (401) installed on the inner top wall of the sealing cover (2), a rotating rod (402) arranged on the output shaft of the motor (401), the outer surface of the rotating rod (402) is fixedly connected to a support rod (403), the outer surface of the support rod (403) is fixedly connected to a group of stirring rods (404), and a slag collection structure is arranged outside the rotating rod (402).

2. The aluminum liquid degassing and slag removal device according to claim 1, characterized in that: Also includes: The sealing assembly (5) comprises an annular groove (501) formed on the top surface of the containing cylinder (1) and an annular sealing plate (502) located inside the annular groove (501), wherein the upper surface of the annular sealing plate (502) is connected to the bottom surface of the sealing cover (2).

3. The aluminum liquid degassing and slag removal device according to claim 2 is characterized in that: The sealing assembly (5) further comprises an annular connecting plate (503) mounted on the outer surface of the containing cylinder (1) and the outer surface of the sealing cover (2), and the two annular connecting plates (503) are connected via a set of bolts (504).

4. The aluminum liquid degassing and slag removal device according to claim 1 is characterized in that: The air extraction component (3) comprises a pump body (301) mounted on the outer surface of the containing cylinder (1); the input end of the pump body (301) is fixedly connected to an air extraction pipe (302); the input end of the air extraction pipe (302) passes through the containing cylinder (1) and extends into the interior of the containing cylinder (1); the output end of the pump body (301) is fixedly connected to an air supply pipe (303).

5. The aluminum liquid degassing and slag removal device according to claim 1, characterized in that: The slag collecting structure of the exhaust slag removal component (4) includes a filter frame (405) arranged outside the rotating rod (402), and a hanging plate (406) fixed on the outer surface of the rotating rod (402), a motor (407) is installed on the bottom surface of the hanging plate (406), the output end of the motor (407) is fixedly connected to a threaded barrel (408), the inner wall of the threaded barrel (408) is threadedly connected to a threaded rod (409), and the bottom end of the threaded rod (409) is connected to the upper surface of the filter frame (405).

6. The aluminum liquid degassing and slag removal device according to claim 5, characterized in that: The upper surface of the hanging plate (406) is slidably connected to a stabilizing rod (410), and the bottom end of the stabilizing rod (410) is connected to the upper surface of the filter frame (405).

7. The aluminum liquid degassing and slag removal device according to claim 6, characterized in that: A baffle (411) is provided above the hanging plate (406), and the bottom surface of the baffle (411) is connected to the top end of the stabilizing rod (410).

8. The aluminum liquid degassing and slag removal device according to claim 1, characterized in that: The exhaust and slag removal assembly (4) also includes a stabilizing cylinder (412) fixedly connected to the inner bottom wall of the containing cylinder (1), and the bottom end of the rotating rod (402) extends to the interior of the stabilizing cylinder (412) and is slidably connected to the inner wall of the stabilizing cylinder (412).