Full-automatic stockpot welding device

Abstract

The utility model relates to the technical field of stockpot welding, and discloses a full-automatic stockpot welding device which comprises a bottom plate, a moving motor is inserted into the bottom plate, and one end of the moving motor is sleeved with a first lead screw, a welding gun, a pot cover and an air pipe. The welding device is reasonable in structure, the first semi-ring is also lifted by lifting the hydraulic rod, after the pot body and the pot bottom are fixed to the moving block, the moving motor enables the first lead screw to start to rotate, the moving block starts to move, and the problems that alignment needs to be conducted when a worker welds the pot body and the pot bottom, operation is troublesome, working time is prolonged, and working efficiency is improved are solved. A second motor drives a second lead screw to rotate, so that a fixed seat is moved, a polishing motor drives a polishing sheet to rotate, and the problems that the surface of the pot body is uneven before welding, the welding quality is affected, the working cost is wasted, and welding is not firm are avoided; a gap is formed between the pot body and the pot bottom, and follow-up use is affected.

Description

Technical Field

[0001] The utility model relates to the technical field of soup pot welding, in particular to a full-automatic soup pot welding device. Background Art

[0002] At present, in welding processing, in order to improve the welding processing efficiency, special welding equipment is commonly used for welding processing. However, due to the spatial position of the welding position and the welding form, when using the current equipment for welding operations, it is often necessary to adjust the workpiece position or the welding torch position multiple times for welding on the same workpiece to be processed, or even on the same weld, which greatly reduces the work efficiency and increases the labor intensity of the operator. It is easy to cause burns to the staff, and there is a problem that it is not convenient to move and automatically weld the workpiece to be welded. Therefore, we propose a full-automatic welding device to solve the above problems.

[0003] In a full-automatic welding device disclosed in the Chinese Utility Model Patent Application Publication Specification CN215546144U, although the workpiece to be welded can be placed through a placement table, the workpiece to be welded can be fixed through a clamping mechanism, and the workpiece can be welded through a welding mechanism, but the existing equipment cannot limit and fix the pot body and the pot bottom, which requires alignment and is troublesome to operate, reducing the work efficiency. It cannot grind the pot body before welding, affecting the welding quality, wasting the working cost. There may be gaps at the welding place, and it cannot save manpower and material resources for welding, reducing the harm to the staff during welding. It cannot detect the soup pot after welding, which may cause gaps in the soup pot, affecting subsequent use and causing harm to the user. The residual welding stress damages the soup pot, and the service life of the soup pot is not high. Therefore, we propose a new device to solve the above problems. Summary of the Utility Model

[0004] (I) Technical Problems to be Solved

[0005] Aiming at the deficiencies of the prior art, the utility model provides a full-automatic soup pot welding device, which solves the problems that the pot body and the pot bottom cannot be limited and fixed, alignment is required and the operation is troublesome, the pot body cannot be ground before welding, affecting the welding quality, wasting the working cost, the welding efficiency is not high, it is possible that the staff may be injured during welding, the welded soup pot cannot be detected, and gaps may be left in the soup pot.

[0006] (II) Technical Solutions

[0007] To achieve the above objectives, the utility model is realized through the following technical solutions: A fully automatic soup pot welding device, including a bottom plate, a moving motor is inserted into the interior of the bottom plate, one end of the moving motor is sleeved with a first lead screw, a moving block is slidably connected to the inner bottom wall of the bottom plate, a hydraulic rod is inserted into the upper surface of the moving block, a first semi-ring is sleeved on the upper part of the hydraulic rod, a grinding component is inserted into the inner top wall of the bottom plate, a welding component is inserted into the inner top wall of the bottom plate, and a detection component is inserted into the inner bottom wall of the bottom plate.

[0008] Optionally, the grinding component includes a first fixing plate, a first motor, a first rotating plate, a first support seat, a second motor, a second lead screw, a fixing seat, a grinding motor, and a grinding disc. The first motor is inserted into the interior of the first fixing plate, the lower end of the first motor is sleeved with the first rotating plate, the first support seat is inserted into the interior of the first rotating plate, the second motor is inserted into the interior of the first support seat, the lower end of the second motor is sleeved with the second lead screw, the fixing seat is slidably connected to one side of the first support seat, the grinding motor is inserted into the interior of the fixing seat, and the lower end of the grinding motor is sleeved with the grinding disc.

[0009] Optionally, the welding component includes a second fixing plate, a third motor, a second rotating plate, a second support seat, a fourth motor, a third lead screw, and a welding torch. The third motor is inserted into the interior of the second fixing plate, the lower end of the third motor is inserted with the second rotating plate, the second support seat is inserted into the interior of the second rotating plate, the fourth motor is inserted into the interior of the second support seat, the lower end of the fourth motor is sleeved with the third lead screw, and the welding torch is slidably connected to one side of the second support seat.

[0010] Optionally, the detection component includes a pot lid, a pressure gauge, an air pipe, and an air pressure pump. The pressure gauge is inserted into one side of the pot lid, the air pipe is inserted into one side of the pot lid, and one end of the air pipe is sleeved with the air pressure pump.

[0011] Optionally, a threaded hole is opened in the interior of the fixing seat, the second lead screw is threadedly penetrated through the fixing seat through the threaded hole, and the fixing seat can move up and down in the chute opened in the first support seat.

[0012] Optionally, a threaded hole is opened in the interior of the welding torch, the third lead screw is threadedly penetrated through the welding torch through the threaded hole, and the welding torch can move up and down in the chute opened in the second support seat.

[0013] Optionally, a pressure hole and an air inlet hole are opened on the upper surface of the pot lid, the pressure is conducted to the pressure gauge through the pressure hole, and the air pipe is connected to the air inlet hole.

[0014] Optionally, a lead screw seat is provided on the lower surface of the moving block. The lead screw seat and the first lead screw penetrate each other. A chute is provided on the inner bottom wall of the bottom plate for the moving block to move in.

[0015] In summary, the technical effects and advantages of the present utility model are as follows:

[0016] 1. The structure of the present utility model is reasonable. By raising the hydraulic rod, the first half-ring is also lifted. The pot body and the pot bottom are fed through an external feeder and enter between the first half-ring and the second half-ring, so as to limit and fix the pot body and the pot bottom to be welded. After the pot body and the pot bottom are fixed on the moving block, the first lead screw starts to rotate by the moving motor, and the moving block starts to move. This avoids the situation that when the staff welds between the pot body and the pot bottom, they need to align and the operation is troublesome, which increases the working time, is inconvenient to limit the pot body, and reduces the working efficiency. Therefore, by driving the first lead screw to rotate by the moving motor to make the moving block move, it greatly facilitates the staff to operate, saves working time, is convenient to limit the pot body, and improves the working efficiency. By moving the pot body and the pot bottom with the moving block, the first rotating plate starts to rotate by the first motor, the second lead screw rotates by the second motor, and the fixed seat moves in position. The grinding motor drives the grinding disc to rotate to grind the part to be welded, avoiding the uneven surface of the pot body before welding, which affects the welding quality, wasting the working cost, and the welding is not firm, resulting in a gap between the pot body and the pot bottom, affecting subsequent use. Therefore, by grinding the pot body smooth with the grinding assembly, it is convenient for subsequent welding use, the welding is more firm, the welding quality is improved, the working cost is saved, and the working efficiency is improved.

[0017] 2. In the present utility model, the third motor drives the second rotating plate to start rotating, and the fourth motor drives the third lead screw to rotate, so as to adjust the up and down position of the welding torch. This avoids the uneven welding quality during manual welding, the insecure welding affecting subsequent use, increasing the working cost, reducing the working efficiency, increasing the labor intensity, and the potential danger during manual welding that may cause harm to the staff. Thus, the welding assembly welds the pot body and the pot bottom, improving the working speed, keeping the welding quality as consistent as possible without significant fluctuations, saving a large amount of manpower and material resources, reducing the harm to the staff during welding, placing the welded soup pot on the pot lid, the air pressure pump pressurizes the soup pot through the air pipe, and the staff observes the pressure gauge to detect whether the soup pot is welded firmly and whether the sealing performance is intact. This avoids the inconvenience of detecting the welded soup pot before transportation and subsequent direct use, which may affect the subsequent use quality and cause harm to the user during subsequent use, the residual welding stress damaging the soup pot, and the short service life of the soup pot. Therefore, the detection assembly detects the welded soup pot, facilitating the inspection by the staff, reducing the harm to the user during the subsequent use of the soup pot, eliminating the residual welding stress, improving the strength and toughness of the welding part, and extending the service life of the soup pot. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural diagram of the present utility model;

[0019] Figure 2 is an exploded schematic diagram of the moving block structure of the present utility model;

[0020] Figure 3 is an exploded schematic diagram of the bottom plate structure of the present utility model;

[0021] Figure 4 is an exploded schematic diagram of the grinding assembly structure of the present utility model;

[0022] Figure 5 is a schematic plan view of the grinding assembly structure of the present utility model;

[0023] Figure 6 is an exploded schematic diagram of the welding assembly structure of the present utility model;

[0024] Figure 7 is an exploded schematic diagram of the detection assembly structure of the present utility model.

[0025] In the figure: 1. Bottom plate; 2. Moving motor; 3. First lead screw; 4. Moving block; 5. Hydraulic rod; 6. First semi-ring; 7. Grinding assembly; 701. First fixing plate; 702. First motor; 703. First rotating plate; 704. First support seat; 705. Second motor; 706. Second lead screw; 707. Fixed seat; 708. Grinding motor; 709. Grinding disc; 8. Welding assembly; 801. Second fixing plate; 802. Third motor; 803. Second rotating plate; 804. Second support seat; 805. Fourth motor; 806. Third lead screw; 807. Welding torch; 9. Detection assembly; 901. Pot lid; 902. Pressure gauge; 903. Air pipe; 904. Air pressure pump. Detailed implementation manners

[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0027] Embodiment: Refer to Figures 1-7 A fully automatic soup pot welding device shown in the figure, which includes a bottom plate 1, a moving motor 2 is inserted into the interior of the bottom plate 1, one end of the moving motor 2 is sleeved with a first lead screw 3, a moving block 4 is slidably connected to the inner bottom wall of the bottom plate 1, a hydraulic rod 5 is inserted into the upper surface of the moving block 4, a first semi-ring 6 is sleeved on the upper part of the hydraulic rod 5, a grinding assembly 7 is inserted into the inner top wall of the bottom plate 1, a welding assembly 8 is inserted into the inner top wall of the bottom plate 1, and a detection assembly 9 is inserted into the inner bottom wall of the bottom plate 1.

[0028] As a preferred implementation manner in this embodiment, as shown in Figures 2 to 5As shown in the figure, a moving motor 2 is inserted into the inside of the bottom plate 1. One end of the moving motor 2 is sleeved with a first lead screw 3. The inner bottom wall of the bottom plate 1 is slidably connected with a moving block 4. The upper surface of the moving block 4 is provided with a second half-ring. The lower surface of the moving block 4 is provided with a lead screw seat. The lead screw seat and the first lead screw 3 penetrate each other. A chute is provided on the inner bottom wall of the bottom plate 1 where the moving block 4 can move. A hydraulic rod 5 is inserted into the upper surface of the moving block 4. The upper part of the hydraulic rod 5 is sleeved with a first half-ring 6. A grinding assembly 7 is inserted into the inner top wall of the bottom plate 1. The grinding assembly 7 includes a first fixing plate 701, a first motor 702, a first rotating plate 703, a first support seat 704, a second motor 705, a second lead screw 706, a fixing seat 707, a grinding motor 708, and a grinding disc 709. The first motor 702 is inserted into the inside of the first fixing plate 701. The lower end of the first motor 702 is sleeved with the first rotating plate 703. The first support seat 704 is inserted into the inside of the first rotating plate 703. The second motor 705 is inserted into the inside of the first support seat 704. The lower end of the second motor 705 is sleeved with the second lead screw 706. One side of the first support seat 704 is slidably connected with the fixing seat 707. A threaded hole is provided inside the fixing seat 707. The fixing seat 707 is threadedly penetrated through the second lead screw 706 through the threaded hole. The fixing seat 707 can move up and down in the chute provided on the first support seat 704. The grinding motor 708 is inserted into the inside of the fixing seat 707. The lower end of the grinding motor 708 is sleeved with the grinding disc 709. During the use process, by raising the hydraulic rod 5, the first half-ring 6 is also lifted. Through an externally connected feeder for feeding, the pot body and the pot bottom enter between the first half-ring 6 and the second half-ring together, and the pot body and the pot bottom to be welded are limited and fixed. After the pot body and the pot bottom are fixed on the moving block 4, the first lead screw 3 starts to rotate through the moving motor 2, and the moving block 4 starts to move. This avoids the situation where when workers weld between the pot body and the pot bottom, they need to align and the operation is troublesome, which increases the working time, is inconvenient to limit the pot body, and reduces the working efficiency. Thus, by driving the first lead screw 3 to rotate through the moving motor 2 to make the moving block 4 move, it greatly facilitates the operation of the workers, saves the working time, is convenient to limit the pot body, and improves the working efficiency. By moving the pot body and the pot bottom with the moving block 4, the first rotating plate 703 starts to rotate by driving the first motor 702, the second lead screw 706 rotates by driving the second motor 705 to make the fixing seat 707 move in position, and the grinding disc 709 rotates by driving the grinding motor 708 to grind the part to be welded. This avoids the uneven surface of the pot body before welding, which affects the welding quality, wastes the working cost, and the welding is not firm, resulting in gaps in the welding between the pot body and the pot bottom, affecting subsequent use. Thus, by grinding the pot body smoothly through the grinding assembly 7, it is convenient for subsequent welding use, the welding is more firm, the welding quality is improved, the working cost is saved, and the working efficiency is improved.

[0029] As Figure 3 and Figures 6 to 7 shown, in this embodiment, a welding assembly 8 is inserted into the inner top wall of the bottom plate 1. The welding assembly 8 includes a second fixing plate 801, a third motor 802, a second rotating plate 803, a second support seat 804, a fourth motor 805, a third lead screw 806, and a welding torch 807. A third motor 802 is inserted into the inside of the second fixing plate 801. The lower end of the third motor 802 is inserted with a second rotating plate 803. A second support seat 804 is inserted into the inside of the second rotating plate 803. A fourth motor 805 is inserted into the inside of the second support seat 804. The lower end of the fourth motor 805 is sleeved with a third lead screw 806. One side of the second support seat 804 is slidably connected with a welding torch 807. A threaded hole is opened inside the welding torch 807. The welding torch 807 is threadedly penetrated through the third lead screw 806 through the threaded hole. The welding torch 807 can move up and down in the chute opened on the second support seat 804. A detection assembly 9 is inserted into the inner bottom wall of the bottom plate 1. The detection assembly 9 includes a pot lid 901, a pressure gauge 902, an air pipe 903, and an air pressure pump 904. A pressure gauge 902 is inserted into one side of the pot lid 901. An air pipe 903 is inserted into one side of the pot lid 901. A pressure hole and an air inlet hole are opened on the upper surface of the pot lid 901. Pressure is conducted to the pressure gauge 902 through the pressure hole. The air pipe 903 is connected to the air inlet hole. One end of the air pipe 903 is sleeved with an air pressure pump 904. During the use process, the second rotating plate 803 is driven to rotate by the third motor 802, and the third lead screw 806 is driven to rotate by the fourth motor 805 to adjust the up and down position of the welding torch 807, avoiding uneven welding quality during manual welding, unstable welding affecting subsequent use, increasing the working cost, reducing the working efficiency, increasing the labor intensity, and the possibility of danger during manual welding, causing harm to the staff. Thus, the welding assembly 8 is used to weld the pot body and the pot bottom, improving the working speed, keeping the welding quality as consistent as possible, not fluctuating, saving a large amount of manpower and material resources, reducing the harm suffered by the staff during welding. By placing the welded soup pot on the pot lid 901, the air pressure pump 904 pressurizes the soup pot through the air pipe 903, and the staff observes the pressure gauge 902 to detect whether the soup pot is welded firmly and whether the sealing performance is good, avoiding the inconvenience of detecting the welded soup pot before transportation and direct subsequent use, affecting the subsequent use quality, avoiding harm to the user during subsequent use, damage to the soup pot caused by the residual welding stress, and short service life of the soup pot. Thus, the detection assembly 9 is used to detect the welded soup pot, facilitating the staff to check, reducing the harm to the user during subsequent use of the soup pot, eliminating the residual welding stress, improving the strength and toughness of the welded part, and extending the service life of the soup pot.

[0030] The working principle of this utility model:

[0031] During use, the first half-ring 6 is lifted by raising the hydraulic rod 5. The pot body and the pot bottom are fed through an external feeder and enter between the first half-ring 6 and the second half-ring, where the pot body and the pot bottom to be welded are position-limited and fixed. After the pot body and the pot bottom are fixed on the moving block 4, the first lead screw 3 starts to rotate by the moving motor 2, causing the moving block 4 to move. This avoids the situation where workers need to align and have cumbersome operations when welding between the pot body and the pot bottom, which increases the working time, is inconvenient for position-limiting the pot body, and reduces the working efficiency. Thus, by driving the first lead screw 3 to rotate by the moving motor 2 to make the moving block 4 move, it greatly facilitates the operation of workers, saves working time, is convenient for position-limiting the pot body, and improves the working efficiency. The moving block 4 drives the pot body and the pot bottom to move. The first rotating plate 703 starts to rotate by the first motor 702, and the second lead screw 706 rotates by the second motor 705 to move the fixed seat 707. The grinding motor 708 drives the grinding disc 709 to rotate to grind the part to be welded, avoiding the uneven surface of the pot body before welding, which affects the welding quality, wasting the working cost, and the welding is not firm, resulting in gaps in the welding between the pot body and the pot bottom, affecting subsequent use. Thus, the pot body is ground smoothly by the grinding assembly 7, facilitating subsequent welding use, making the welding more firm, improving the welding quality, saving the working cost, and improving the working efficiency. After grinding, the second rotating plate 803 starts to rotate by the third motor 802, and the third lead screw 806 rotates by the fourth motor 805 to adjust the vertical position of the welding torch 807, avoiding the uneven welding quality during manual welding, the welding not being firm affecting subsequent use, increasing the working cost, reducing the working efficiency, and increasing the labor intensity. There may be danger during manual welding, causing harm to workers. Thus, the pot body and the pot bottom are welded by the welding assembly 8, improving the working speed, keeping the welding quality as consistent as possible, the welding quality not fluctuating, saving a large amount of manpower and material resources, and reducing the harm suffered by workers during welding. After welding the soup pot, it is placed on the pot lid 901. The air pressure pump 904 pressurizes the soup pot through the air pipe 903, and the worker observes the pressure gauge 902 to detect whether the soup pot is welded firmly and whether the sealing performance is intact, avoiding the inconvenience of detection after welding the soup pot, directly transporting and using it subsequently, which affects the subsequent use quality, avoiding harm to the user during subsequent use, the residual welding stress damaging the soup pot, and the short service life of the soup pot. Thus, the welded soup pot is detected by the detection assembly 9, facilitating the inspection by workers, reducing the harm to the user during subsequent use of the soup pot, eliminating the residual welding stress, improving the strength and toughness of the welded part, and extending the service life of the soup pot.

[0032] All the electrical components mentioned in this article are electrically connected to the external main controller and the 220V mains power supply, and the main controller can be a conventional known device such as a computer for control purposes.

[0033] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A fully automatic soup pot welding device, comprising a bottom plate (1), characterized in that: A moving motor (2) is plugged into the interior of the base plate (1), a first lead screw (3) is sleeved on one end of the moving motor (2), a moving block (4) is slidably connected to the inner bottom wall of the base plate (1), a hydraulic rod (5) is plugged into the upper surface of the moving block (4), a first half ring (6) is sleeved on the upper part of the hydraulic rod (5), a grinding assembly (7) is plugged into the inner top wall of the base plate (1), a welding assembly (8) is plugged into the inner top wall of the base plate (1), and a detection assembly (9) is plugged into the inner bottom wall of the base plate (1).

2. The fully automatic soup pot welding device according to claim 1, characterized in that: The grinding assembly (7) comprises a first fixed plate (701), a first motor (702), a first rotating plate (703), a first supporting seat (704), a second motor (705), a second lead screw (706), a fixed seat (707), a grinding motor (708), and a grinding sheet (709); the first fixed plate (701) is internally plugged with the first motor (702); the lower end of the first motor (702) is sleeved with the first rotating plate (703); the first rotating plate (703) is internally plugged with the first supporting seat (704); the second motor (705) is internally plugged with the first supporting seat (704); the lower end of the second motor (705) is sleeved with the second lead screw (706); one side of the first supporting seat (704) is slidably connected with the fixed seat (707); the grinding motor (708) is internally plugged with the fixed seat (707); and the lower end of the grinding motor (708) is sleeved with the grinding sheet (709).

3. The fully automatic soup pot welding device according to claim 1, characterized in that: The welding assembly (8) comprises a second fixed plate (801), a third motor (802), a second rotating plate (803), a second support seat (804), a fourth motor (805), a third lead screw (806), and a welding gun (807); the third motor (802) is plugged into the interior of the second fixed plate (801); the lower end of the third motor (802) is plugged into the second rotating plate (803); the interior of the second rotating plate (803) is plugged into the second support seat (804); the interior of the second support seat (804) is plugged into the fourth motor (805); the lower end of the fourth motor (805) is sleeved with the third lead screw (806); and the welding gun (807) is slidably connected to one side of the second support seat (804).

4. The fully automatic soup pot welding device according to claim 1, characterized in that: The detection component (9) comprises a pot cover (901), a pressure gauge (902), an air pipe (903), and an air pressure pump (904); the pressure gauge (902) is plugged into one side of the pot cover (901); the air pipe (903) is plugged into one side of the pot cover (901); and the air pressure pump (904) is sleeved on one end of the air pipe (903).

5. The fully automatic soup pot welding device according to claim 2, characterized in that: A threaded hole is provided inside the fixing seat (707), and a second lead screw (706) is threadedly passed through the threaded hole. The fixing seat (707) can move up and down in a slide groove provided in the first supporting seat (704).

6. The fully automatic soup pot welding device according to claim 3, characterized in that: A threaded hole is provided inside the welding gun (807), and a third lead screw (806) is threadedly passed through the threaded hole of the welding gun (807). The welding gun (807) can move up and down in a slide groove provided in the second support seat (804).

7. The fully automatic soup pot welding device according to claim 4, characterized in that: A pressure hole and an air inlet hole are provided on the upper surface of the pot cover (901), the pressure is transmitted to the pressure gauge (902) through the pressure hole, and the air pipe (903) and the air inlet hole are connected to each other.

8. The fully automatic soup pot welding device according to claim 1, characterized in that: A screw seat is provided on the lower surface of the moving block (4), the screw seat and the first screw (3) penetrate each other, and the moving block (4) may be provided with a slide groove on the inner bottom wall of the bottom plate (1), and the moving block (4) may move in the slide groove.

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