Adjustable welding device for fan production

By using a hydraulic pump-driven lifting structure and a stepper motor-driven gear system in the welding device for fan production, combined with the protective structure of the lifting rod and baffle, the problem of personnel injury caused by spark splash during welding is solved, the speed and efficiency of welding is improved, and the stable operation of the equipment and personnel safety are ensured.

CN223043916UActive Publication Date: 2025-07-01SHANDONG LONGSEN AIR CONDITIONING EQUIP CO LTD
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Patent Information

Application Number
CN202521017866.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-22
Publication Date
2025-07-01
Estimated Expiration
2035-05-22

AI Technical Summary

Technical Problem

The existing welding devices for fan production are prone to sparks and splashes during the welding process, causing personal injury, and it is difficult to effectively prevent sparks and splashes when manually fixing welding objects.

Method used

An adjustable welding device for fan production is designed, and the lifting structure of the telescopic rod and the support plate is driven by a hydraulic pump to facilitate the fixing and welding operation of welding objects; at the same time, the gear system is driven by the stepper motor to achieve fixed clamping of the placement plate, and the combined structure of the lifting rod and the baffle is used to prevent sparks from splashing.

Benefits of technology

It improves the speed and efficiency of welding, ensures the stable operation of the equipment, and effectively prevents sparks from splashing during welding, protecting personnel safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an adjustable welding device for fan production, and relates to the technical field of fan welding, the bottom surface of a fixed seat is fixedly provided with a workbench, the inner side surface of the fixed seat is fixedly provided with a support rod, the outer surface of the workbench is movably abutted against a sliding block, and the sliding block is movably abutted against the fixed seat. An adjusting mechanism is arranged between the supporting rod and the sliding block; a placing plate movably abuts against the top end of the workbench, a baffle movably abuts against the inner side face of the workbench, a protection mechanism is arranged between the placing plate and the baffle, a hydraulic pump is started, the hydraulic pump works to drive a telescopic rod to stretch out and draw back, the telescopic rod drives a supporting plate to stretch out and draw back, and the supporting plate drives a welding assembly to ascend and descend. The output shaft drives the belt to rotate, the belt drives the lifting rod to rotate, the lifting rod drives the lifting column to ascend and descend, and the lifting column drives the baffle to ascend and descend, so that the safety of personnel is protected, and personnel injury caused by spark splashing during welding is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of fan welding, in particular to an adjustable welding device for fan production. Background Art

[0002] A fan is a machine that relies on input mechanical energy to increase gas pressure and discharge gas. It is a driven fluid machine. Fan is China's customary abbreviation for gas compression and gas delivery machinery. Commonly referred to fans include ventilators, blowers, and wind turbines.

[0003] However, when the existing welding device is in use, the molten iron filings splash easily and cause burns to the clothes or skin of the workers, which poses certain safety hazards.

[0004] In order to solve the above-mentioned defects, in the prior art, a Chinese patent with publication number CN220698678U discloses a welding device for fan production, including a processing table, a three-axis slide, and a welding machine. The three-axis slide is installed on the upper surface of the processing table, and the welding machine is installed on the three-axis slide. A mounting frame is provided under the processing table. The impeller is placed on the inner side of the clamping base and the impeller is fixed by tightening the clamping nut. The moving block can be driven to move by starting the two-way hydraulic rod, and the moving block can be used to drive the driving rod to drive, and then the driving rod drives the bearing platform to rise. The bearing platform can be used to lift the impeller to the top of the processing table, which is convenient for the welding machine to perform welding. At the same time, the moving block will drive the connecting rod to move when moving, so that the two protective plates can be closed, which can prevent sparks from flying during welding.

[0005] During use, the above-mentioned device utilizes a connecting rod to drive the protective plate to close, thereby preventing sparks from flying. However, in the above-mentioned device, the connecting rod only drives the protective plate to close. When the welded object is manually fixed, the flying sparks will fall onto the person's body, making it easy for the person to be injured. Therefore, in actual use, manual fixation of the welded object may cause personal injury. Utility Model Content

[0006] The utility model aims to provide an adjustable welding device for fan production, so as to solve the problem of manual fixation of welded objects leading to injuries in the above-mentioned background technology.

[0007] To achieve the above object, the present utility model provides the following technical solutions: An adjustable welding device for fan production, including a fixed seat, a workbench is fixedly installed on the bottom surface of the fixed seat, a hydraulic pump is fixedly installed on the top end of the fixed seat, a support rod is fixedly installed on the inner side surface of the fixed seat, a sliding block is movably abutted on the outer surface of the workbench, and an adjustment mechanism is provided between the support rod and the sliding block; A placement plate is movably abutted on the top end of the workbench, a baffle is movably abutted on the inner side surface of the workbench, and a protection mechanism is provided between the placement plate and the baffle.

[0008] Further, a telescopic rod is movably installed on the outer surface of the hydraulic pump, a support plate is fixedly installed at the bottom end of the telescopic rod, a welding assembly is fixedly installed on the bottom surface of the support plate, and the telescopic rod and the support plate form a lifting structure.

[0009] Further, the adjustment mechanism includes a support rod, the support rod is movably installed on the inner side surface of the support plate, and the support plate and the support rod form a sliding structure.

[0010] Further, a stepping motor is fixedly installed at the inner end of the workbench, an output shaft is rotatably installed at the end of the output shaft of the stepping motor, a first bevel gear is fixedly installed on the outer surface of the output shaft, and the first bevel gear is meshed and connected with a second bevel gear.

[0011] Further, a threaded rod is fixedly installed on the inner side surface of the second bevel gear, a sliding block is threadedly installed on the outer surface of the threaded rod, and the threaded rod and the sliding block form a sliding structure.

[0012] Further, a limiting disk is fixedly installed on the outer surface of the output shaft, a belt is rotatably installed on the outer surface of the output shaft, a lifting rod is rotatably installed on the inner side surface of the belt, and the belt and the lifting rod form a rotating structure.

[0013] Further, the protection mechanism includes a lifting column, the lifting column is threadedly installed on the inner side surface of the lifting rod, a baffle is fixedly installed at the top end of the lifting column, and the lifting rod and the lifting column form a lifting structure.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] (1) By starting the hydraulic pump, the hydraulic pump drives the telescopic rod to expand and contract, the telescopic rod drives the support plate to expand and contract, and the support plate drives the welding assembly to lift, so as to facilitate welding of the welded object and improve the welding speed;

[0016] (2) The support plate is positioned by the support rod, and the fixed seat supports the support rod, which facilitates the stable operation of the equipment.

[0017] (3) By starting the stepper motor, the stepper motor drives the output shaft to rotate. The output shaft drives the first bevel gear to rotate, and the first bevel gear drives the second bevel gear to engage and operate. The second bevel gear drives the threaded rod to rotate. The threaded rod is provided with two groups of threads running in opposite directions, and the threaded rod drives the slider to move, so as to facilitate the fixed clamping of the placement plate, and it is convenient for the welding assembly to weld the fan assembly placed on the placement plate, thereby improving the welding efficiency;

[0018] (4) The output shaft drives the belt to rotate, the belt drives the lifting rod to rotate, the lifting rod drives the lifting column to lift, and the lifting column drives the baffle to lift, thereby protecting the safety of personnel and preventing personnel from being injured due to the splashing of sparks during welding. Brief Description of the Drawings

[0019] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0020] Figure 2 is a schematic sectional view of the fixed seat of the present utility model;

[0021] Figure 3 is a schematic three-dimensional view of the support plate of the present utility model;

[0022] Figure 4 is a schematic three-dimensional view of the welding assembly of the present utility model;

[0023] Figure 5 is a schematic three-dimensional view of the baffle of the present utility model;

[0024] Figure 6 is a schematic sectional view of the lifting column of the present utility model.

[0025] In the figure: 1, fixed seat; 2, workbench; 3, hydraulic pump; 4, telescopic rod; 5, support plate; 6, support rod; 7, welding assembly; 8, placement plate; 9, stepper motor; 10, output shaft; 11, first bevel gear; 12, second bevel gear; 13, threaded rod; 14, slider; 15, belt; 16, lifting rod; 17, lifting column; 18, baffle; 19, limit disc. Detailed Embodiment

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0027] Embodiment 1: Please refer to Figure 1 - Figure 6, the present utility model provides the following technical solution: An adjustable welding device for fan production, including a fixed seat 1, a workbench 2 is fixedly installed on the bottom surface of the fixed seat 1, a hydraulic pump 3 is fixedly installed on the top end of the fixed seat 1, a support rod 6 is fixedly installed on the inner side surface of the fixed seat 1, a sliding block 14 is movably abutted against the outer surface of the workbench 2, and an adjusting mechanism is arranged between the support rod 6 and the sliding block 14; a placement plate 8 is movably abutted against the top end of the workbench 2, a baffle 18 is movably abutted against the inner side surface of the workbench 2, and a protection mechanism is arranged between the placement plate 8 and the baffle 18.

[0028] The adjusting mechanism arranged between the support rod 6 and the sliding block 14 facilitates the adjustment of the height of the welding assembly 7, thereby facilitating the rapid welding of the equipment. And the protection mechanism arranged between the placement plate 8 and the baffle 18 prevents the welding sparks from splashing, which is convenient for protecting the safety of personnel.

[0029] Embodiment 2: On the basis of Embodiment 1, please refer to Figure 1 - Figure 6 , a support plate 5 is also disclosed, and its specific structure is as follows: A telescopic rod 4 is movably installed on the outer surface of the hydraulic pump 3, the bottom end of the telescopic rod 4 is fixedly installed with the support plate 5, the bottom surface of the support plate 5 is fixedly installed with the welding assembly 7, and the telescopic rod 4 and the support plate 5 form a lifting structure. The adjusting mechanism includes a support rod 6, the support rod 6 is movably installed on the inner side surface of the support plate 5, and the support plate 5 and the support rod 6 form a sliding structure. A stepping motor 9 is fixedly installed at the inner end of the workbench 2, the end of the output shaft of the stepping motor 9 is rotatably installed with an output shaft 10, a first bevel gear 11 is fixedly installed on the outer surface of the output shaft 10, and the first bevel gear 11 is meshed and connected with a second bevel gear 12.

[0030] By starting the hydraulic pump 3, the work of the hydraulic pump 3 drives the telescopic rod 4 to expand and contract. The telescopic rod 4 drives the support plate 5 to expand and contract, and the support plate 5 drives the welding assembly 7 to lift, thereby facilitating the welding of the welding object and improving the welding speed. And the support plate 5 is positioned by the support rod 6, and the fixed seat 1 supports the support rod 6, which is convenient for the stable operation of the equipment.

[0031] Embodiment 3: On the basis of Embodiment 1, please refer to Figure 1 - Figure 6, a baffle 18 is also disclosed, and its specific structure is as follows: A threaded rod 13 is fixedly installed on the inner side surface of the second bevel gear 12. A sliding block 14 is threadedly installed on the outer surface of the threaded rod 13, and the threaded rod 13 and the sliding block 14 form a sliding structure. A limiting disk 19 is fixedly installed on the outer surface of the output shaft 10. A belt 15 is rotatably installed on the outer surface of the output shaft 10. A lifting rod 16 is rotatably installed on the inner side surface of the belt 15, and the belt 15 and the lifting rod 16 form a rotating structure. The protection mechanism includes a lifting column 17. The lifting column 17 is threadedly installed on the inner side surface of the lifting rod 16. A baffle 18 is fixedly installed at the top end of the lifting column 17, and the lifting rod 16 and the lifting column 17 form a lifting structure.

[0032] By starting the stepping motor 9, the working of the stepping motor 9 drives the output shaft 10 to rotate. The output shaft 10 drives the first bevel gear 11 to rotate. The first bevel gear 11 drives the second bevel gear 12 to perform gear meshing operation. The second bevel gear 12 drives the threaded rod 13 to rotate. The threaded rod 13 is provided with two groups of threads with opposite rotations. The threaded rod 13 drives the sliding block 14 to move, so as to facilitate the fixed clamping of the placement plate 8. And the fan assembly on the placement plate 8 is clamped on the placement plate 8. By clamping the placement plate 8 with the sliding block 14, it is convenient to weld fan assemblies of different sizes, so that the welding assembly 7 can conveniently weld the fan assembly placed on the placement plate 8, thereby improving the welding efficiency. And by driving the belt 15 to rotate through the output shaft 10, the belt 15 drives the lifting rod 16 to rotate. The lifting rod 16 drives the lifting column 17 to lift. The lifting column 17 drives the baffle 18 to lift, thereby protecting the safety of personnel and preventing personnel from being injured due to the splashing of sparks during welding.

[0033] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0034] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An adjustable welding device for fan production, including a fixed seat (1), the bottom surface of the fixed seat (1) is fixedly installed with a workbench (2), and it is characterized in that: The top end of the fixed seat (1) is fixedly installed with a hydraulic pump (3), the inner side surface of the fixed seat (1) is fixedly installed with a support rod (6), the outer surface of the workbench (2) is movably abutted with a sliding block (14), and an adjustment mechanism is arranged between the support rod (6) and the sliding block (14); The top end of the workbench (2) is movably abutted with a placement plate (8), the inner side surface of the workbench (2) is movably abutted with a baffle plate (18), and a protection mechanism is arranged between the placement plate (8) and the baffle plate (18).

2. The adjustable welding device for fan production according to claim 1, characterized in that: The outer surface of the hydraulic pump (3) is movably installed with a telescopic rod (4), the bottom end of the telescopic rod (4) is fixedly installed with a support plate (5), the bottom surface of the support plate (5) is fixedly installed with a welding assembly (7), and the telescopic rod (4) and the support plate (5) form a lifting structure.

3. An adjustable welding device for fan production according to claim 1, characterized in that: The adjustment mechanism includes a support rod (6), the support rod (6) is movably installed on the inner side surface of the support plate (5), and the support plate (5) and the support rod (6) form a sliding structure.

4. An adjustable welding device for fan production according to claim 1, characterized in that: A stepping motor (9) is fixedly installed at the inner end of the workbench (2), the end of the output shaft of the stepping motor (9) is rotatably installed with an output shaft (10), a first bevel gear (11) is fixedly installed on the outer surface of the output shaft (10), and the first bevel gear (11) is meshed and connected with a second bevel gear (12).

5. The adjustable welding device for fan production according to claim 4, characterized in that: The inner side surface of the second bevel gear (12) is fixedly installed with a threaded rod (13), the outer surface of the threaded rod (13) is threadedly installed with a sliding block (14), and the threaded rod (13) and the sliding block (14) form a sliding structure.

6. The adjustable welding device for fan production according to claim 4, wherein: A limit disk (19) is fixedly installed on the outer surface of the output shaft (10), a belt (15) is rotatably installed on the outer surface of the output shaft (10), a lifting rod (16) is rotatably installed on the inner side surface of the belt (15), and the belt (15) and the lifting rod (16) form a rotating structure.

7. An adjustable welding device for fan production according to claim 1, characterized in that: The protection mechanism includes a lifting column (17), the lifting column (17) is threadedly installed on the inner side surface of the lifting rod (16), the top end of the lifting column (17) is fixedly installed with a baffle plate (18), and the lifting rod (16) and the lifting column (17) form a lifting structure.

Citation Information

Patent Citations

  • Welding device for fan production

    CN220698678U