PVC cooling tower filler cutting device

Abstract

The utility model relates to the field of cooling tower filler processing equipment, and discloses a pvc cooling tower filler cutting device which comprises a workbench, a supporting frame is fixedly connected to the upper side wall of the workbench, and a direction adjusting mechanism is arranged in the supporting frame. And the direction adjusting mechanism comprises a protection box, a motor, a guide rail and a telescopic rod, the left side wall of the protection box is fixedly connected to the right side wall of the supporting frame, and the motor is fixedly connected to the interior of the protection box. By means of the direction adjusting mechanism, the problems that due to the fact that cutting is inaccurate or filler is damaged, product quality and machining precision are affected, frequent stopping and adjusting are caused in the cutting process, production time is prolonged, and production efficiency is reduced can be solved. The direction adjusting mechanism is supported through the arranged supporting frame, so that the production efficiency is effectively improved, the operation risk is reduced, and automatic work is achieved.

Description

Technical Field

[0001] The utility model relates to the field of cooling tower filler processing equipment, in particular to a PVC cooling tower filler cutting device. Background Art

[0002] PVC cooling tower fillers are usually fillers made of PVC material, which are used to increase the surface area inside the cooling tower to more effectively promote the heat exchange between water and air, thereby reducing the water temperature. These fillers usually have a complex structure, which can provide a large surface area to increase the contact area between water and air, thereby improving the cooling efficiency.

[0003] A cooling tower filler cutting device is a device or tool used for processing and cutting cooling tower fillers. Since cooling tower fillers usually need to be customized according to specific sizes and shapes, the filler cutting device can achieve precise cutting to ensure that the size and shape of the filler exactly match the required specifications. When cutting the filler, the operator needs to manually move the filler or adjust the position of the cutting device to adapt to fillers of different heights. During operation, it may be impossible to accurately align the filler for cutting, resulting in inaccurate cutting or damage to the filler, affecting product quality and processing accuracy, causing frequent stops and adjustments during the cutting process, increasing production time and reducing production efficiency. When cutting the filler, it may move or tilt during cutting, resulting in inaccurate cutting of the filler, causing accidental injury to the operator or damage to the equipment, resulting in uneven or inconsistent cutting lines, affecting cutting quality and the appearance of the final product. Summary of the Utility Model

[0004] The main purpose of the utility model is to provide a PVC cooling tower filler cutting device, which can effectively solve the problems of inaccurate cutting or damage to the filler, affecting product quality and processing accuracy, causing frequent stops and adjustments during the cutting process, increasing production time and reducing production efficiency, as well as causing accidental injury to the operator or damage to the equipment, resulting in uneven or inconsistent cutting lines, affecting cutting quality and the appearance of the final product.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A PVC cooling tower filler cutting device, including a workbench, the upper side wall of the workbench is fixedly connected with a support frame, and an adjusting direction mechanism is arranged inside the support frame;

[0006] The adjusting direction mechanism includes: a protection box, a motor, a guide rail, and a telescopic rod. The left side wall of the protection box is fixedly connected to the right side wall of the support frame. The motor is fixedly connected inside the protection box. The output end of the motor penetrates the front side wall of the protection box and is fixedly connected with a connecting ring. The outer side of the connecting ring is rotatably connected with a belt. The other side of the belt is rotatably connected inside the guide rail. The left and right side walls of the guide rail are fixedly connected to the inner wall of the support frame. A slider is arranged at the bottom of the guide rail. The top walls of the sliders are fixedly connected with pulleys. The outer sides of the pulleys are slidably connected inside the guide rail. One end of the bottom of the belt is arranged in the hole groove of the slider. A fixing plate is threadedly connected in the hole groove of the slider. The bottom of the slider is fixedly connected with a connecting plate. The top end of the telescopic rod is fixedly connected to the bottom wall of the connecting plate. The bottom end of the telescopic rod is fixedly connected with a device box. The left and right side walls of the bottom wall of the connecting plate are fixedly connected with hydraulic rods. The bottom ends of the two hydraulic rods are fixedly connected with sleeves. The bottom ends of the two sleeves are fixedly connected to the upper side wall of the device box.

[0007] Further, a first motor is fixedly connected inside the device box. The output end of the first motor is fixedly connected with a first connecting rod. Support blocks are fixedly connected to the bottom of the workbench.

[0008] Further, a cutting blade is fixedly connected to the outer side of the first connecting rod. A top shell is arranged on the outer side of the top of the cutting blade. The rear side wall of the top shell is fixedly connected to the front side wall of the device box.

[0009] Further, a control panel is fixedly connected to the right side wall of the support frame. A housing is fixedly connected inside the rear side wall of the workbench. A second motor is arranged inside the housing. The output end of the second motor is fixedly connected with a connecting shaft.

[0010] Further, the top end of the connecting shaft is fixedly connected with a rotating plate. Connecting columns are fixedly connected to the inside of the left and right sides of the rotating plate. The bottom ends of the two connecting columns are fixedly connected with second connecting rods. The other sides of the two second connecting rods are rotatably connected with a hinge frame.

[0011] Further, connecting blocks are fixedly connected to the rear side walls of the two hinge frames. Clamping blocks are fixedly connected to the tops of the two connecting blocks. The clamping blocks and the connecting blocks are slidably connected in the hole grooves of the housing.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. The present utility model can solve the problems that inaccurate cutting or damage to the packing occurs, affecting product quality and processing accuracy, resulting in frequent stops and adjustments during the cutting process, increasing production time and reducing production efficiency, by setting an adjustment direction mechanism. The adjustment direction mechanism is supported by a set support frame. A connecting ring on the output end of the motor drives a belt to rotate inside the guide rail. When the belt rotates on the guide rail, one end at the bottom of the belt is fixed in the inner hole groove of the slider through a fixing plate, driving the slider to slide left and right. When sliding, a pulley on the top of the slider slides inside the guide rail to support the slider. The connecting plate on the bottom wall of the slider is connected to the device at the bottom. The telescopic rod on the bottom of the connecting plate is connected to the device box, driving the cutting device to slide and driving the support. After connection, the hydraulic rod on the bottom wall of the connecting plate is connected to the device box through a sleeve, driving the device box to lift and adjust the cutting height, thus effectively improving its efficiency, stability and safety, making the operation more convenient, being able to adapt to packings of different heights and shapes, improving production efficiency and reducing operation risks, and thus achieving automated work.

[0014] 2. By setting a connecting shaft, a rotating plate, a second connecting rod and a hinge bracket, the problems that operators may be accidentally injured or the equipment may be damaged, resulting in non-straight or inconsistent cutting lines, affecting cutting quality and the appearance of the final product can be solved. The connecting shaft on the output end of the second motor drives the rotating plate to rotate. When the rotating plate rotates, it is connected to the second connecting rod through connecting columns inside the left and right sides, driving the second connecting rod to rotate. The other sides of the two second connecting rods rotate inside the hinge bracket. The hinge bracket is fixed on the inner walls of the two connecting blocks, driving the connecting blocks to slide in the inner and top wall hole grooves of the outer shell, driving the clamping blocks to slide, and fixing and clamping packings of different thicknesses, thus effectively keeping the packing stable during the cutting process and helping to improve production efficiency and product quality.

[0015] Parts not involved in this device are the same as or can be implemented using existing technologies. Description of the Drawings

[0016] Figure 1 It is a three-dimensional structure diagram of the PVC cooling tower packing cutting device proposed by the present utility model;

[0017] Figure 2 It is a structure diagram of the adjustment direction mechanism of the PVC cooling tower packing cutting device proposed by the present utility model;

[0018] Figure 3 It is a bottom structure diagram of the guide rail of the PVC cooling tower packing cutting device proposed by the present utility model;

[0019] Figure 4 Structural diagram of the slider of the PVC cooling tower filler cutting device proposed by the present utility model;

[0020] Figure 5 Structural diagram of the fixed plate of the PVC cooling tower filler cutting device proposed by the present utility model;

[0021] Figure 6 Structural diagram of the hydraulic rod of the PVC cooling tower filler cutting device proposed by the present utility model;

[0022] Figure 7 Schematic diagram of the first connecting rod of the PVC cooling tower filler cutting device proposed by the present utility model;

[0023] Figure 8 Structural diagram of the rear part of the workbench of the PVC cooling tower filler cutting device proposed by the present utility model;

[0024] Figure 9 Structural diagram of the outer shell of the PVC cooling tower filler cutting device proposed by the present utility model;

[0025] Figure 10 Internal sectional view structural diagram of the outer shell of the PVC cooling tower filler cutting device proposed by the present utility model;

[0026] Figure 11 Structural diagram of the rotating plate of the PVC cooling tower filler cutting device proposed by the present utility model.

[0027] Legend description:

[0028] 1. Workbench; 2. Support frame; 3. Adjusting direction mechanism; 301. Protection box; 302. Motor; 303. Connecting ring; 304. Belt; 305. Guide rail; 306. Slide block; 307. Pulley; 308. Fixed plate; 309. Connecting plate; 310. Telescopic rod; 311. Hydraulic rod; 312. Sleeve; 4. Device box; 5. First motor; 6. First connecting rod; 7. Cutting blade; 8. Top shell; 9. Control panel; 10. Outer shell; 11. Second motor; 12. Connecting shaft; 13. Rotating plate; 14. Connecting column; 15. Second connecting rod; 16. Hinge frame; 17. Connecting block; 18. Clamping block; 19. Support block. Detailed implementation manners

[0029] In order to make the technical means, creative features, achieved purposes and effects realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with the detailed implementation manners.

[0030] Such as Figure 1 - Figure 7As shown: a PVC cooling tower filler cutting device, including a workbench 1, a support frame 2 is fixedly connected to the upper side wall of the workbench 1, and an adjusting direction mechanism 3 is arranged inside the support frame 2;

[0031] The adjusting direction mechanism 3 includes: a protection box 301, a motor 302, a guide rail 305 and a telescopic rod 310. The left side wall of the protection box 301 is fixedly connected to the right side wall of the support frame 2. By fixing the protection box 301 on the right side wall of the support frame 2, the protection box 301 is supported. The motor 302 is fixedly connected inside the protection box 301. By providing the protection box 301, the motor 302 is protected. The output end of the motor 302 penetrates the front side wall of the protection box 301 and is fixedly connected with a connecting ring 303. The outer side of the connecting ring 303 is rotatably connected with a belt 304. The other side of the belt 304 is rotatably connected inside the guide rail 305. By the connecting ring 303 on the output end, the belt 304 is driven to rotate inside the guide rail 305 to drive the device at the bottom to slide. The left and right side walls of the guide rail 305 are fixedly connected to the inner wall of the support frame 2. A slider 306 is arranged at the bottom of the guide rail 305. The top walls of the sliders 306 are fixedly connected with pulleys 307. The outer sides of the pulleys 307 are slidably connected inside the guide rail 305. By providing the pulleys 307 to slide inside the fixing plate 308, the slider 306 is supported and the sliding effect of the slider 306 is improved. One end at the bottom of the belt 304 is arranged in the hole groove of the slider 306. A fixing plate 308 is threadedly connected in the hole groove of the slider 306. By fixing a small end at the bottom of the belt 304 in the hole groove of the slider 306 through the fixing plate 308, the slider 306 and the pulley 307 are driven to slide inside the guide rail 305 by the rotating belt 304. The bottom of the slider 306 is fixedly connected with a connecting plate 309. The connecting plate 309 is used to connect with the device at the bottom. The top end of the telescopic rod 310 is fixedly connected to the bottom wall of the connecting plate 309. The bottom end of the telescopic rod 310 is fixedly connected with a device box 4. By providing the telescopic rod 310 to connect with the device box 4, the device box 4 is supported and fixed. The left and right side walls at the bottom wall of the connecting plate 309 are fixedly connected with hydraulic rods 311. The bottom ends of the two hydraulic rods 311 are fixedly connected with sleeves 312. The bottom ends of the two sleeves 312 are fixedly connected to the upper side wall of the device box 4. By fixing the sleeves 312 at the bottom ends of the hydraulic rods 311 at the bottom of the connecting plate 309 to the upper side wall of the device box 4, the device box 4 is driven to move up and down to adjust the cutting height.

[0032] As Figure 1 - Figure 7As shown, a first motor 5 is fixedly connected inside the device box 4. The device box 4 is provided to protect the first motor 5. The output end of the first motor 5 is fixedly connected to a first connecting rod 6. Support blocks 19 are fixedly connected to the bottom of the workbench 1. The support blocks 19 are provided to support the entire device at the bottom. A cutting blade 7 is fixedly connected to the outside of the first connecting rod 6. The cutting blade 7 is driven to rotate by the first connecting rod 6 at the output end of the first motor 5 to cut the filler. A top shell 8 is arranged on the outer side of the top of the cutting blade 7. The top shell 8 is provided to protect the cutting blade 7 from external damage. The rear side wall of the top shell 8 is fixedly connected to the front side wall of the device box 4.

[0033] As Figure 1 - Figure 11 As shown, a control panel 9 is fixedly connected to the right side wall of the support frame 2. The control panel 9 is provided to control the entire device and connect it to an external power source. An outer shell 10 is fixedly connected inside the rear side wall of the workbench 1. The outer shell 10 is provided to protect the internal devices. A second motor 11 is arranged inside the outer shell 10. The output end of the second motor 11 is fixedly connected to a connecting shaft 12. The top end of the connecting shaft 12 is fixedly connected to a rotating plate 13. The rotating plate 13 is driven to rotate by the connecting shaft 12 at the output end of the second motor 11. Connecting columns 14 are fixedly connected to the inside of the left and right sides of the rotating plate 13. The bottom ends of the two connecting columns 14 are fixedly connected to a second connecting rod 15. The connecting columns 14 on the rotating rotating plate 13 are connected to the second connecting rod 15 and drive the second connecting rod 15 to rotate. The other sides of the two second connecting rods 15 are rotatably connected to a hinge frame 16. The rotating second connecting rod 15 is connected to the hinge frame 16 and drives the device behind the hinge frame 16 to slide.

[0034] As Figure 1 - Figure 11 As shown, connecting blocks 17 are fixedly connected to the rear side walls of the two hinge frames 16. Clamping blocks 18 are fixedly connected to the tops of the two connecting blocks 17. The connecting blocks 17 are provided to support and connect the bottoms of the clamping blocks 18 and drive the clamping blocks 18 to slide to clamp the filler. The clamping blocks 18 and the connecting blocks 17 are slidably connected in the slot of the outer shell 10. The hinge frame 16 is connected to the connecting block 17 to drive the connecting block 17 and the clamping block 18 to slide in the slot of the outer shell 10.

[0035] It should be noted that the present utility model is a pvc cooling tower filler cutting device. First, the motor 302, the first motor 5, the second motor 11, and the control panel 9 are connected to an external power source to supply power to the driving device.

[0036] The adjusting direction mechanism 3 is supported by the provided support frame 2. The connecting ring 303 on the output end of the motor 302 drives the belt 304 to rotate inside the guide rail 305. When the belt 304 rotates on the guide rail 305, one end at the bottom of the belt 304 is fixed in the inner hole slot of the slider 306 through the fixing plate 308, driving the slider 306 to slide left and right. When sliding, the pulley 307 on the top of the slider 306 slides inside the guide rail 305 to support the slider 306. The connecting plate 309 on the bottom wall of the slider 306 is connected to the device at the bottom. The telescopic rod 310 on the bottom of the connecting plate 309 is connected to the device box 4, driving the cutting device to slide and driving the support. After connection, the hydraulic rod 311 on the bottom wall of the connecting plate 309 is connected to the device box 4 through the sleeve 312, driving the device box 4 to lift and adjust the cutting height.

[0037] After adjusting the height and position, the first motor 5 is started through the control panel 9. The first connecting rod 6 on the output end of the first motor 5 drives the cutting blade 7 to rotate, and then the adjusting direction mechanism 3 drives the cutting device to move to cut the filler.

[0038] The connecting shaft 12 on the output end of the second motor 11 drives the rotating plate 13 to rotate. When the rotating plate 13 rotates, it is connected to the second connecting rod 15 through the connecting columns 14 inside the left and right sides, driving the second connecting rod 15 to rotate. The other sides of the two second connecting rods 15 are rotatably arranged inside the hinge frame 16. The hinge frame 16 is fixed on the inner walls of the two connecting blocks 17, driving the connecting blocks 17 to slide in the inner and top wall hole slots of the housing 10, driving the clamping blocks 18 to slide to fixedly clamp fillers with different thicknesses.

[0039] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements fall within the scope of the present invention claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. A PVC cooling tower filler cutting device, comprising a workbench (1), characterized in that: The upper side wall of the workbench (1) is fixedly connected to a support frame (2), and a direction adjustment mechanism (3) is arranged inside the support frame (2); The direction adjustment mechanism (3) comprises: a protection box (301), a motor (302), a guide rail (305) and a telescopic rod (310); the left side wall of the protection box (301) is fixedly connected to the right side wall of the support frame (2); the motor (302) is fixedly connected to the inside of the protection box (301); the output end of the motor (302) passes through the front side wall of the protection box (301) and is fixedly connected to a connecting ring (303); the outer side of the connecting ring (303) is rotatably connected to a belt (304); the other side of the belt (304) is rotatably connected to the inside of the guide rail (305); the left and right side walls of the guide rail (305) are fixedly connected to the inner wall of the support frame (2); a slider (306) is provided at the bottom of the guide rail (305); the top wall of the slider (306) is fixedly connected to the top wall of the slider (306); A pulley (307) is connected, the outer side of the pulley (307) is slidably connected to the inside of the guide rail (305), a bottom section of the belt (304) is arranged in a hole groove of a slider (306), a fixing plate (308) is threadedly connected in the hole groove of the slider (306), the bottom of the slider (306) is fixedly connected to a connecting plate (309), the top end of the telescopic rod (310) is fixedly connected to the bottom wall of the connecting plate (309), the bottom end of the telescopic rod (310) is fixedly connected to a device box (4), the left and right side walls of the bottom wall of the connecting plate (309) are fixedly connected to hydraulic rods (311), the bottom ends of the two hydraulic rods (311) are fixedly connected to sleeves (312), and the bottom ends of the two sleeves (312) are fixedly connected to the upper side wall of the device box (4).

2. The PVC cooling tower filler cutting device according to claim 1 is characterized in that: A first motor (5) is fixedly connected inside the device box (4), a first connecting rod (6) is fixedly connected to an output end of the first motor (5), and a support block (19) is fixedly connected to the bottom of the workbench (1).

3. The PVC cooling tower filler cutting device according to claim 2 is characterized in that: A cutting blade (7) is fixedly connected to the outer side of the first connecting rod (6), a top shell (8) is provided on the outer side of the top of the cutting blade (7), and a rear side wall of the top shell (8) is fixedly connected to the front side wall of the device box (4).

4. The PVC cooling tower filler cutting device according to claim 1 is characterized in that: A control panel (9) is fixedly connected to the right side wall of the support frame (2), a housing (10) is fixedly connected inside the rear side wall of the workbench (1), a second motor (11) is arranged inside the housing (10), and a connecting shaft (12) is fixedly connected to the output end of the second motor (11).

5. The PVC cooling tower filler cutting device according to claim 4 is characterized in that: The top end of the connecting shaft (12) is fixedly connected to a rotating plate (13), the insides of the left and right sides of the rotating plate (13) are fixedly connected to connecting columns (14), the bottom ends of the two connecting columns (14) are fixedly connected to second connecting rods (15), and the other sides of the two second connecting rods (15) are rotatably connected to articulated frames (16).

6. The PVC cooling tower filler cutting device according to claim 5, characterized in that: The rear side walls of the two hinged frames (16) are fixedly connected to connecting blocks (17), the tops of the two connecting blocks (17) are fixedly connected to clamping blocks (18), and the clamping blocks (18) and the connecting blocks (17) are slidably connected in the hole grooves of the outer shell (10).

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