Customized plate cutting device
By introducing automatic labeling and cutting systems into the custom plate cutting device, combined with feeding and dust removal components, the problem of inconvenient marking after cutting of customized plates is solved, efficient and accurate cutting and marking is achieved, and production quality and environmental protection are improved.
Patent Information
- Application Number
- CN202422046994.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-21
AI Technical Summary
In whole-house custom home production, custom boards are inconvenient to mark after cutting and are prone to errors. The prior art relies on manual measurement inefficient and large errors.
A custom-made plate cutting device is designed, including a labeling part and a cutting part, and automatic labeling and cutting is realized through a control system, combining a loading mechanism, an alignment mechanism and a dust removal component to ensure accurate marking and accurate cutting.
Improves marking efficiency, reduces the risk of marking errors, ensures accurate cutting size, reduces plate loss and environmental pollution, and improves production quality and efficiency.
Smart Images
Figure CN223044729U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of customized board production equipment, and specifically relates to a customized board cutting device. Background Art
[0002] Whole-house customization is a home customization solution that integrates home design, customization, installation and other services. Based on large-scale production, home furnishing enterprises manufacture products with various names such as overall wardrobes, overall bookcases, wine cabinets, shoe cabinets, TV cabinets, walk-in cloakrooms, wall-in wardrobes, and overall furniture according to consumers' design requirements, all of which belong to the category of whole-house customization.
[0003] In the production process of whole-house customized furniture, it is necessary to cut the selected board by the customer into several customized boards of different sizes according to the design plan. During the cutting process of the customized board, it is necessary to classify each board of different sizes after cutting. At present, it is generally marked after cutting, but such a marking method mainly relies on manual measurement for marking, which is not only inefficient, but also has the risk of marking errors for boards with similar sizes. Summary of the Invention
[0004] The technical problem to be solved by the utility model is to provide a customized board cutting device to solve the problem of inconvenient marking during the cutting process of current customized boards.
[0005] The technical solution adopted by the utility model is: a customized board cutting device, including a cutting part and a discharging part. The cutting part includes a cutting frame, and a cutting mechanism is arranged on the cutting frame and moves along the cutting frame. A labeling part is also arranged on the side of the cutting part away from the discharging part. The labeling part includes a labeling frame, and a labeling mechanism is arranged on the labeling frame and moves along the labeling frame. The labeling mechanism is also electrically connected to a control system, and the control system is electrically connected to the cutting mechanism; One side of the cutting mechanism is also connected with a feeding mechanism, and the feeding mechanism includes a plurality of suction cups arranged towards the cutting frame; A backing plate is arranged on the cutting frame, and an alignment mechanism is also arranged on the side of the backing plate facing the labeling part. The alignment mechanism includes a push plate slidably connected to the cutting frame and a first driving part for driving the push plate to move.
[0006] After adopting the above structure, the following beneficial effects are achieved:
[0007] 1. By setting a labeling unit before the cutting unit, and both the labeling unit and the cutting unit are connected to the control system, it is possible to design the layout of the cutting of the sheet material on a control system such as a computer. Then, the labeling unit automatically labels the whole sheet material first, and then the labeled sheet material is sent into the cutting unit for cutting. Since the cutting unit is also connected to the control system, it can cut the sheet material according to the layout design. By the way of marking first and then cutting, the marking efficiency is improved. At the same time, through the control of the control system, the data of the labeling unit and the cutting unit are unified, preventing the situation of marking errors caused by the similar sizes of the sheet materials after cutting.
[0008] 2. The feeding mechanism can grab the labeled sheet material from the labeling unit into the cutting unit. At the same time, grabbing by the suction cup can ensure stable grabbing of the sheet material and reduce the loss probability of the sheet material during the grabbing process. At the same time, through the alignment mechanism, the sheet material can be aligned with the backing plate to ensure accurate cutting dimensions and positions.
[0009] 3. The setting of the backing plate can not only protect the equipment during cutting, avoiding damage to the cutting machine frame by the cutting mechanism, but also position the sheet material entering the cutting unit to ensure accurate cutting dimensions.
[0010] Preferably, a plurality of driving rollers for driving the movement of the sheet material are arranged on the labeling machine frame, and a plurality of inclined guide rollers are also arranged on the labeling machine frame. A limiting boss is arranged on one side of the labeling machine frame, and a first sensor for monitoring the position of the sheet material is also arranged on the labeling machine frame.
[0011] The driving rollers can drive the movement of the sheet material on the labeling machine frame. At the same time, the inclined guide rollers can drive the sheet material to move towards the side of the limiting boss, so that the sheet material is kept in a state of closely adhering to the limiting boss under the action of the guide rollers. When the first sensor monitors the position of the sheet material, the actions of the guide rollers and the driving rollers are stopped, and the labeling mechanism is started to label the sheet material. Such a structure makes the position of the sheet material stable and unified during labeling, ensuring accurate label application and thus improving the production quality of subsequent customized sheets.
[0012] Preferably, the cutting mechanism includes a cutting tool, a tool holder for driving the cutting tool to rotate, and a first gantry moving along the length direction of the cutting machine frame. The tool holder is also connected with a first lifting assembly, and the first lifting assembly is connected with a second driving member for driving the tool holder to move along the direction of the first gantry.
[0013] Driven by the first gantry, the first lifting component and the second driving member, the cutting tool can move along the X-axis, Y-axis and Z-axis respectively to achieve comprehensive cutting of the sheet material. At the same time, the control system controls its movement respectively, making the sheet cutting more accurate and improving the product production quality.
[0014] Preferably, a first dust removal component is further connected to the tool rest. The first dust removal component includes a negative pressure device, a negative pressure pipeline and bristles installed on the outer periphery of the tool rest. The bristles are arranged towards the cutting machine frame. The negative pressure pipeline is connected to the tool rest, and the pipe orifice of the negative pressure pipeline is located at the bottom of the tool rest.
[0015] The negative pressure device and the negative pressure pipeline can adsorb the cut wood chips during the sheet cutting, preventing the wood chips from flying and causing environmental pollution or threatening the health of the employees in the workshop. At the same time, the setting of the bristles can block the wood chips and prevent the wood chips from flying outside the first dust removal component, improving the effect of wood chip adsorption.
[0016] Preferably, two pressing rollers for pressing the sheet material are further installed on the first gantry. The two pressing rollers are respectively located on both sides of the tool rest.
[0017] The pressing rollers can press the sheet material against the backing plate on both sides of the tool rest, preventing the sheet material from shifting during the cutting process and resulting in inaccurate cutting dimensions. At the same time, the pressing rollers are installed on the gantry and can move together with the tool rest when the tool rest moves in the horizontal direction, ensuring continuous pressing on both sides of the sheet material being cut and improving the dimensional accuracy of the customized sheet.
[0018] Preferably, a third driving member for driving the pressing roller to lift is further arranged between the pressing roller and the gantry.
[0019] The setting of the third driving member can, on the one hand, lift during discharging to make the sheet discharging smoother, and on the other hand, enable the pressing roller to achieve a stable pressing effect for sheets of different thicknesses, improving the product production quality.
[0020] Preferably, the discharging part includes a discharging rack and a discharging conveyor belt installed on the discharging rack. A guiding member is arranged between the cutting machine frame and the discharging rack. A plurality of waist-shaped holes are formed in the guiding member, and the waist-shaped holes are inclined. A second dust removal component is arranged below the guiding member.
[0021] The guide piece can guide the cut plate parts during discharging, so that they can move smoothly from the cutting machine frame to the discharging conveyor belt. At the same time, the setting of the waist-shaped hole can make the wood chips attached to the plate fall from the waist-shaped hole when passing through the guide plate, reducing the amount of wood chips and improving the cleanliness of the production environment. At the same time, the inclined arrangement of the waist-shaped hole can make the plate push more wood chips into it along the oblique edge of the waist-shaped hole during movement, further reducing the amount of wood chips following the plate discharging.
[0022] Preferably, a third dust removal assembly is further provided at one end of the discharge conveyor belt away from the labeling portion, and the third dust removal assembly includes a dust collecting box located below the discharge conveyor belt, and the dust collecting box extends to the outside of the discharge conveyor belt, and a barrier net is also provided on the dust collecting box.
[0023] The dust collecting box is arranged at the end of the conveyor belt to collect the wood chips at the rotating end of the conveyor belt to prevent the wood chips from falling on the ground. At the same time, the barrier net can also prevent the board from falling into the dust collecting box.
[0024] Preferably, a second sensor is further provided at one end of the discharging rack away from the labeling portion, and the second sensor and the discharging conveyor belt are both electrically connected to the control system.
[0025] The second sensor can monitor the plate at the end of the discharge conveyor belt. If there is no plate at the current position, the discharge conveyor belt is driven to transport the plate to the end of the discharge conveyor belt so that workers can take the plate away.
[0026] Preferably, a code scanning mechanism is also provided on the discharging rack.
[0027] The code scanning mechanism can scan the QR code on the corresponding plate, and can know the subsequent processing requirements of the plate through the control system, so as to place the plate in different processing areas respectively, so as to improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a three-dimensional structural schematic diagram of a customized plate cutting device in Example 1 of the utility model.
[0029] Figure 2 for Figure 1 Schematic diagram of the local enlarged structure of the "A" area.
[0030] Figure 3 It is a three-dimensional structural schematic diagram of a customized plate cutting device in Example 2 of the utility model.
[0031] Figure 4 It is a schematic diagram of the main structure of a customized plate cutting device in Example 2 of the utility model.
[0032] Figure 5 is Figure 4 The schematic cross-sectional structure diagram of "B-B" in
[0033] Figure 6 is Figure 5 The partial enlarged structure diagram of area "C" in
[0034] Among them, the cutting frame 11, the backing plate 12, the pressing roller 13, the third driving member 14, the cutting mechanism 20, the cutting tool 21, the tool holder 22, the first gantry 23, the first lifting assembly 24, the second driving member 25; the labeling section 30, the labeling frame 31, the driving roller 32, the guiding roller 33, the limiting boss 34, the first sensor 35, the labeling mechanism 36, the feeding mechanism 40, the pushing plate 51, the first dust removal assembly 60, the negative pressure pipeline 61, the brush bristles 62, the discharging conveyor belt 71, the guiding member 72, the waist-shaped hole 721, the dust collection box 73, the barrier net 74, the code scanning mechanism 75, the sheet material raw material 80. Specific embodiments
[0035] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
[0036] Embodiment 1
[0037] According to the attached drawings of the specification Figure 1-2 As shown, the present invention provides a customized sheet cutting device, including a labeling section, a cutting section, and a discharging section arranged in sequence. The labeling section includes a labeling frame 31 and a labeling mechanism 36 moving on the labeling frame 31. Two groups of driving rollers 32 for driving the sheet material raw material 80 to move towards the cutting section are further installed on the labeling frame 31. A limiting boss 34 is installed on one side of the labeling frame 31, and two groups of guiding rollers 33 are also installed between the two groups of driving rollers 32. The guiding rollers 33 are arranged obliquely. During the rotation of the guiding rollers 33, the sheet material raw material 80 is driven to move towards the cutting section while moving towards the limiting boss 34. A first sensor 35 for monitoring the position of the sheet material raw material 80 is further provided at one end of the labeling frame 31 close to the cutting section. In this embodiment, two first sensors 35 are provided, and the two first sensors 35 are arranged in a stepped manner.
[0038] The cutting part includes a cutting frame 11 and a cutting mechanism 20 that moves on the cutting frame 11. The cutting mechanism 20 includes a cutting tool 21 and a tool holder 22 for driving the cutting tool 21 to rotate. A first gantry 23 that moves along the length direction of the cutting frame 11 is also connected to the cutting frame 11. A second driving member that moves along the direction of the first gantry 23 is installed on the first gantry 23. A first lifting assembly 24 is installed on the second driving member, and the tool holder 22 is installed on the first lifting assembly 24, so that the tool holder 22 can drive the cutting tool 21 to flexibly cut any position of the sheet material 80.
[0039] In this embodiment, two pressing rollers 13 are also installed on the first gantry 23. The two pressing rollers 13 are respectively located on both sides of the tool holder 22. A third driving member 14 for driving the pressing roller 13 to lift is also provided between the pressing roller 13 and the first gantry 23. In this embodiment, the third driving member 14 uses a cylinder.
[0040] A loading mechanism 40 is also installed on the side of the first gantry 23 away from the tool holder 22. In this embodiment, the loading mechanism 40 includes a suction cup facing downward. The suction cup is connected to a negative pressure cylinder. At the same time, a detachable backing plate 12 is also installed on the cutting frame 11 for positioning the sheet material 80 and protecting the cutting frame 11. An alignment mechanism is also connected to the side of the backing plate 12 facing the labeling part. The alignment mechanism includes a push plate 51 and a first driving member for driving the push plate 51 to move. In this embodiment, the first driving member uses a cylinder.
[0041] The discharging part includes a discharging frame and a discharging conveyor belt 71 installed on the discharging frame. A guiding member 72 is also installed between the cutting frame 11 and the discharging frame. In this embodiment, a plurality of waist-shaped holes 721 are formed in the guiding member 72, and the waist-shaped holes 721 are inclined.
[0042] In this embodiment, a second sensor for detecting whether there is a sheet material 80 is also installed at one end of the discharging frame away from the labeling part. A code scanning mechanism 75 is also provided on the discharging frame, and the labeling part, the cutting part, the loading mechanism 40, and the discharging part are all connected to the control system.
[0043] Its working principle is as follows: The sheet material 80 is fed from the labeling machine frame 31 and moves towards the cutting part under the driving action of the driving roller 32. At the same time, it moves towards the side of the limiting boss 34 under the action of the guiding roller 33 until it abuts against the limiting boss 34. When the sheet material 80 moves to the monitoring position of the first sensor 35, it stops. Then, according to the design of the sheet by the designer, the control system drives the labeling mechanism 36 to stick a QR code label on the sheet material 80 at the position of the customized sheet. After the labeling is completed, the sheet moves to the cutting machine frame 11 under the action of the driving roller 32. The first gantry 23 drives the feeding mechanism 40 to move above the sheet material 80, sucks up the sheet material 80, and then places the sheet material 80 above the backing plate 12. Then the alignment mechanism is started, and under the action of the first driving part, the push plate 51 pushes the sheet material 80 to a position flush with the backing plate 12 for positioning. After the positioning is completed, the cutting mechanism 20 is started, and the sheet material 80 is custom-cut according to the design drawing. During the cutting process, the pressing rollers 13 on both sides of the tool holder 22 continuously press the sheet material 80 to prevent the sheet material 80 from moving during the cutting process. After the cutting work of the sheet material 80 is completed, the subsequent sheet material 80 is grabbed, and during the movement of the subsequent sheet material 80, the sheet that has been cut is pushed into the discharging part and moves to the rightmost end along the discharging conveyor belt 71 and is taken out by the staff. At the same time, the second sensor continuously monitors whether there is a sheet at the end of the discharging conveyor belt 71. When the sheet is taken away by the staff, the discharging conveyor belt 71 is driven to transport the sheet that has not been taken away by the staff to the right end of the discharging conveyor belt 71 to improve the discharging efficiency; when the QR code on the sheet is scanned during the staff's material taking, it can prompt the subsequent processing stations required for the sheet, so as to improve the sheet processing efficiency.
[0044] Embodiment 2
[0045] According to the attached drawings of the specification Figure 2-6 As shown, the difference between this embodiment and Embodiment 1 is that a first dust removal component 60 is further connected to the tool holder 22. The first dust removal component 60 includes a negative pressure device, a negative pressure pipeline 61, and a brush hair 62. The brush hair 62 is a flexible brush hair 62, which is installed at the bottom end of the tool holder 22, located on the outer periphery of the tool 21, is arranged towards the direction of the backing plate 12, and the brush hair 62 abuts against the sheet material 80 during the cutting process of the sheet; the negative pressure device is installed outside the cutting machine frame 11, one end of the negative pressure pipeline 61 is connected to the negative pressure device, the other end of the negative pressure pipeline 61 communicates with the tool holder 22, and the pipe orifice is located inside the brush hair 62.
[0046] A second dust removal component is further arranged below the guiding part 72 for receiving and recycling the sawdust falling from the guiding part 72.
[0047] A third dust removal component is also installed at one end of the discharge conveyor belt away from the labeling part. The third dust removal component includes a dust collection box 73 located below the discharge conveyor belt 71. One side of the dust collection box 73 extends to the outside of the right end of the discharge conveyor belt 71, and an inclined barrier net 74 is arranged on the dust collection box 73.
[0048] The working principle of this embodiment is that during the cutting process of the sheet material raw material 80, the bristles 62 on the outer periphery of the cutter 21 block the wood chips generated during the cutting process to prevent the wood chips from flying. At the same time, under the action of the negative pressure device, the wood chips are sucked into the negative pressure pipeline 61 for easy collection of the wood chips. At the same time, when the cut sheet is pushed to the discharge part, it passes through the waist-shaped hole 721 opened on the guide member 72, so that the wood chips moving with the sheet fall into the waist-shaped hole 721 and are collected by the second dust removal component, greatly reducing the residual amount of wood chips. When the sheet follows the discharge conveyor belt 71 to move to the right end of the discharge conveyor belt 71 and is taken away by the staff, the remaining wood chips on the discharge conveyor belt 71 are poured into the dust collection box 73 for collection during the movement along with the discharge conveyor belt 71, realizing the collection of wood chips during the whole cutting process and improving the quality of the production environment.
[0049] The directional terms mentioned in the present utility model, such as "upper", "lower", "left", "right", etc., are only for better and clearer description and understanding of the present utility model, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model.
[0050] The above describes the preferred embodiments of the present utility model, but it cannot be understood as a limitation to the claims. The present utility model is not limited to the above embodiments, and its specific structure allows changes. All changes made within the protection scope of the independent claims of the present utility model are within the protection scope of the present utility model.
Claims
1. A customized plate cutting device, comprising a cutting part and a discharging part, wherein the cutting part comprises a cutting frame, and the cutting frame is provided with a cutting mechanism moving along the cutting frame, characterized in that: A labeling part is also provided on the side of the cutting part away from the discharging part, and the labeling part includes a labeling frame, and a labeling mechanism moving along the labeling frame is provided on the labeling frame; a feeding mechanism is also connected to one side of the cutting mechanism, and the feeding mechanism includes a plurality of suction cups arranged toward the cutting frame; a pad is provided on the cutting frame, and an alignment mechanism is also provided on the side of the pad facing the labeling part, and the alignment mechanism includes a push plate slidably connected to the cutting frame and a first driving member for driving the push plate to move, and the labeling mechanism, the cutting mechanism and the feeding mechanism are also electrically connected to a control system.
2. A customized plate cutting device according to claim 1, characterized in that: The labeling frame is provided with a plurality of driving rollers for driving the sheet material to move, and the labeling frame is also provided with a plurality of inclined guide rollers, a limiting boss is also provided on one side of the labeling frame, and the labeling frame is also provided with a first sensor for monitoring the position of the sheet material.
3. A customized plate cutting device according to claim 1, characterized in that: The cutting mechanism includes a tool, a tool holder for driving the tool to rotate, and a first gantry that moves along the length direction of the cutting frame. The tool holder is also connected to a first lifting component, and the first lifting component is connected to a second driving member for driving the tool holder to move along the setting direction of the first gantry.
4. A customized plate cutting device according to claim 3, characterized in that: The tool holder is also connected to a first dust removal assembly, which includes a negative pressure device, a negative pressure pipe, and bristles installed on the periphery of the tool holder, the bristles are arranged toward the cutting frame, the negative pressure pipe is connected to the tool holder, and the pipe opening of the negative pressure pipe is located at the bottom of the tool holder.
5. A customized plate cutting device according to claim 3, characterized in that: Two pressing rollers for pressing the plate material are also installed on the first gantry, and the two pressing rollers are respectively located on both sides of the tool holder.
6. A customized plate cutting device according to claim 5, characterized in that: A third driving member for driving the pressing roller to move up and down is also arranged between the pressing roller and the gantry.
7. A customized plate cutting device according to claim 1, characterized in that: The discharging part includes a discharging frame and a discharging conveyor belt installed on the discharging frame. A guide member is arranged between the cutting frame and the discharging frame. A plurality of waist-shaped holes are opened on the guide member. The waist-shaped holes are arranged obliquely. A second dust removal component is arranged below the guide member.
8. A customized plate cutting device according to claim 7, characterized in that: A third dust removal assembly is also provided at one end of the discharge conveyor belt away from the labeling portion. The third dust removal assembly includes a dust collecting box located below the discharge conveyor belt, and the dust collecting box extends to the outside of the discharge conveyor belt. A barrier net is also provided on the dust collecting box.
9. A customized plate cutting device according to claim 7, characterized in that: A second sensor is also provided at one end of the discharging rack away from the labeling portion, and the second sensor and the discharging conveyor belt are both electrically connected to the control system.
10. A customized plate cutting device according to claim 7, characterized in that: The discharging rack is also provided with a code scanning mechanism.